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Ryobi DBJ50 manual

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Table of contents for the manual

  • Page 1

    SA VE THIS MANUAL FOR FUTURE REFERENCE OWNER'S OPERA TING MANUAL DET AIL BISCUIT JOINER / DBJ50 DOUBLE INSULA TED THANK YOU FOR BUYING A RYOBI DETAIL BISCUIT JOINER. Your new detail biscuit joiner has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it[...]

  • Page 2

    Page 2 RULES FOR SAFE OPERA TION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper ac[...]

  • Page 3

    Page 3 1. KNOW YOUR POWER TOOL. Read owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards related to this tool. 2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator enclosures. 3. KEEP WORK AREA CLEAN. Clutt[...]

  • Page 4

    Page 4 RULES FOR SAFE OPERA TION (Continued) 25. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your nearest authorized service center. Stay constantly aware of cord location and keep it well away from the rotating blade. 26. INSPECT EXTENSION CORDS PERIODI- CALLY and replace if damaged. 27. KEEP HANDLES DRY, CLEAN, AND FREE FROM [...]

  • Page 5

    Page 5 TABLE OF CONTENTS ■ Rules For Safe Operation ........................................................... 2-4 ■ T able of Contents / Introduction ..................................................... 5 ■ T ypical Applications ....................................................................... 6 ■ Features .........................[...]

  • Page 6

    Page 6 EDGE-TO-EDGE JOINTS DETAIL BISCUIT JOINER / DBJ50 TYPICAL APPLICA TIONS BUTT JOINTS T- JOINT MITER JOINTS 0 1 2 3 1 2 5 1 6 3 4 4 5 ° 9 0 °[...]

  • Page 7

    Page 7 FEA TURES W ARNING: Your detail biscuit joiner should never be connected to power supply when you are assembling parts, making adjustments, assembling or removing blades, cleaning or when not in use. Disconnecting your detail biscuit joiner will prevent accidental starting that could cause serious personal injury. Fig. 1 Your detail biscuit [...]

  • Page 8

    Page 8 1 2 1 2 3 3 0 5 16 3 4 45 ° 90 ° 0 5 16 3 4 45 ° 90 ° FEA TURES KNOW YOUR DETAIL BISCUIT JOINER See Figure 2. Your biscuit joiner has been shipped completely assembled and ready for use. An owner's manual and warranty registration are also included. Inspect your new biscuit joiner carefully to make sure no breakage or damage has occ[...]

  • Page 9

    Page 9 3 2 ADJUSTMENTS W ARNING: If any parts are missing, do not operate tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. DEPTH OF CUT ADJUSTMENTS Your biscuit joiner can be adjusted to three standard cutting depths to accommodate three standard size biscuits — #R1, #R2, and #R3. Adjus[...]

  • Page 10

    Page 10 1 2 1 2 3 3 0 5 16 3 4 45 ° 90 ° 0 5 16 3 4 45 ° 90 ° FENCE ORIENTATION FOR 90 ° ANGLES ADJUSTMENTS FENCE HEIGHT ADJUSTMENT See Figure 5. The fence on your biscuit joiner can be moved up and down to adjust the position of the blade in relation to the top of the workpiece. A scale on both sides of the front base indicates height setting[...]

  • Page 11

    Page 11 1 2 3 1 2 3 OPERA TION Fig. 8 Fig. 7 ■ Place the fence against the board and align the indicator marks on the fence with the centerline mark(s) on the board. See Figure 7. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the [...]

  • Page 12

    Page 12 OPERA TION BUTT JOINTS See Figure 9. A butt joint is one of the weakest joints in woodworking. This type of joint is mating the end grain of one board with the edge grain of another. The bonding of glue on this type of surface is poor. However, by using biscuits you can create a very strong joint that gives a mortise-and-tenon effect. HOW T[...]

  • Page 13

    Page 13 1 2 3 0 3 4 5 1 6 90 ° 4 5 ° T- JOINT OPERA TION T- JOINTS See Figures 11-15. A T-joint is used when the end of a board is joined to the face of another board as shown in figure 11. Attaching shelves to bookcases and inner support braces to frames are typical applications. Actual cutting of a T-joint is as simple as any other cut. However[...]

  • Page 14

    Page 14 CENTERLINE MARK ON WORKPIECE OPERA TION Fig. 16 Fig. 15 FLAT MITER JOINTS BISCUIT CENTERLINE MARK(S) BISCUIT SLOT VERTICAL BOARD TO CUT SLOTS IN VERTICAL BOARDS CLAMP HORIZONTAL BOARD INDICATOR MARK BOTTOM SIDE OF BOTTOM SHOE Fig. 14 REMOVE FENCE TO MAKE FACE CUTS IN VERTICAL BOARDS 0 5 16 3 4 45 ° 90 ° T-JOINTS (Continued) ■ Plug your [...]

  • Page 15

    Page 15 0 5 16 3 4 45 ° 90 ° OPERA TION Fig. 17 BISCUIT SLOT CENTERLINE MARK(S) EDGE MITER JOINTS BISCUIT Fig. 18 CUTTING EDGE MITER SLOT FROM LONG SIDE OF WORKPIECE FLAT MITER JOINTS (Continued) ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the woo[...]

  • Page 16

    Page 16 OPERA TION Fig. 19 EXTENSION CORDS The use of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating, use an extension cord that is heavy enough to carry the current the tool will draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in le[...]

  • Page 17

    Page 17 3 2 3 2 MAINTENANCE Fig. 20 Fig. 21 Fig. 22 FRONT BASE BLADE SCREWS (4) BOTTOM SHOE 3 2 BLADE SCREW BLADE INNER BLADE WASHER BLADE FLATS OUTER BLADE WASHER GEAR SPINDLE FLATS GEAR SPINDLE #1 PHILLIPS SCREWDRIVER OR 3/16 in. DIAMETER PIN BLADE REPLACEMENT See Figures 20– 22. After extended use, the blade on your biscuit joiner may become d[...]

  • Page 18

    Page 18 3 2 MAINTENANCE W ARNING: When servicing, use only identical Ryobi replacement parts. Use of any other part may create a hazard or cause product damage. CLEANING BASE ASSEMBLY See Figures 23-25. After extended use, wood particles and resin may build up inside the base assembly of your biscuit joiner and clog the path for wood particles goin[...]

  • Page 19

    Page 19 Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. When electric tools are used on fiberglass it has been found that they are subject to accelerated wear and possible prem[...]

  • Page 20

    Page 20 TROUBLESHOOTING A. Biscuit slots are too deep or too shallow. Make fine adjustments to depth setting. See "TO MAKE FINE ADJUSTMENTS" section on page 9. B. Biscuit thickness may be out of tolerance. Compress biscuits in a vise if they are too thick. C. Check to see if biscuits are the correct size for the size slots that have been [...]

  • Page 21

    Page 21 NOTES[...]

  • Page 22

    RYOBI TECHNOLOGIES INC. P.O. Box 910 Cambridge, Ontario N1R 6K2 Phone 1-800-265-6778 RYOBI TECHNOLOGIES INC. 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622-1207 Phone 1-800-525-2579 OWNER'S OPERA TING MANUAL DET AIL BISCUIT JOINER / DBJ50 DOUBLE INSULA TED 972000-311 10-00 Printed in U.S.A. EXTENSION CORD CAUT[...]