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Sapphire Audio DV425TR manual

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  • Page 1

    SAPPHIRE D V425TR DIRECT VENT R OOM HEA TER O WNER’S MANU AL AND INST ALLA TION INSTR UCTIONS This Manual m ust be used for installation of the D V425TR Gas-Fired Room Heater and retained by the homeowner f or operating and maintenance instructions. W ARNING! Improper installation, adjustment, alteration, service or maintenance can cause injur y [...]

  • Page 2

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 2 250-5533 D V425TR SERIES ROOM HEA TER PLEASE RET AIN THIS MANU AL FOR FUTURE REFERENCE. DO VRE ® i s a r egi st ere d tra dem ark of Al add in He arth Pr od uct s, a D ivi si on of He arth T e ch nol ogi es In c. Listings and Code Approv als ...........................................................[...]

  • Page 3

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 3 250-5533 LISTINGS AND CODE APPR O V ALS The Dovre D V425TR Direct V ent Gas Appliance is listed to ANSI standard Z21.88(b)-1999/CSA 2.33b-M99 V ented Gas Fireplace Heaters and applicable sections of UL307b Gas Burning Heating Appliances for Man ufactured Homes and Recreational V ehicles, CAN/CGA 2.17-[...]

  • Page 4

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 4 250-5533 SERIAL LABEL (Located on bac k of sto ve) F o r u s e w it h N a t u r a l Ga s Fo r u s e w i t h P r o p a n e Usage Au Gaz Naturel Usage Au Gaz Propane 0-2000’ 0-2000’ T op V ent: Input Rate on “HI” (BTU/Hr) 30,000 30,000 Puissance Évaluée à “HI” (BTU/Hr) Input Rate on “LO[...]

  • Page 5

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 5 250-5533 SAFETY NO TICES ! Due to high temperatures, the appliance should be located out of traffic and a wa y from fur niture and draperies. ! Do not place clothing or other flammable items on or near the appliance at any time . Due to ther mostatic control, the possibility e xists f or the appliance[...]

  • Page 6

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 6 250-5533 O VER VIEW OF INST ALLA TION T O OPERA TION • Familiarize y ourself with this Owner's Manual and the Safety Notices located in this manual, and posted on the heater . • Remove and unpac k the following components: Beneath the stove: 5 Logs, grill, grill cover*, and 4 cap speed nuts. [...]

  • Page 7

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 7 250-5533 DIMENSIONS 22-1/8" 14-5/8" 8" 28-5/8" 21-1/2" 17-1/2" 21-1/2" 14-3/8" C L 22-1/4" 14-5/8" 8" DOVRE 425 T/R Dimensions Rear Vent NO TE: Diagrams sho w heater equipped with optional Blower , part #844-9030. NO TE: If heater is equipped with[...]

  • Page 8

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 8 250-5533 CLEARANCES T O COMBUSTIBLES SAPPHIRE MINIMUM CLEARANCES T O COMBUSTIBLES A. Side of stove top to side w all 6" (152 mm) B. Rear of stove top to bac k wall 3" (100 mm) C . Corner of stove top to side w all 1" (152 mm) D . Minimum Alcove Height 54" (1372 mm) E. Maximum Alcov[...]

  • Page 9

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 9 250-5533 FR ONT OPTIONS (Sold Separately , refer to page 57 for part numbers.) QU ARTET & SOLIT AIRE F A CE INST ALLA TION INSTRUCTIONS F or BOTH Quartet AND Solitaire F aces: 1. Carefully lift face into position and inser t bolt beneath the ashlip to secure the face to sto ve . See Figure 1. This[...]

  • Page 10

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 10 250-5533 REAR VENT CONVERSION INSTR UCTIONS (See P arts & Accessories, pa g e 57 for part number .) KIT CONTENTS: Rear v ent grill; .096 NG orice; .059 LP orice; Rear V ent Cover Plate , T op Grill Cov er Plate T OOLS REQUIRED: P ower drill; #2 Phillips bit; 5/32" Allen wrench; 5/8&quo[...]

  • Page 11

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 11 250-5533 7. Re-install inner ue collar on rear of stov e with damper rod pointing up . See Fig. 5 A dab of high temperature silicone on the gask et will help gasket adhere to the unit. 8. Re-install inner ue cov er on top of stove , double check that damper rod is in the up position. See Fig. 6[...]

  • Page 12

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 12 250-5533 1. Remo ve front (if installed), glass, and logs (if installed.) 2. Remo ve log/b ur ner pan: First remov e screws then lift the front of pan v er tically and slide pan to one side and pull out of rebo x. Fig. 9 3. Remo ve b ur ner plate. 4. Remo ve main b ur ner orice using a 5/8"[...]

  • Page 13

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 13 250-5533 LP CONVERSION INSTR UCTIONS P art #844-9010 KIT CONTENTS: Replacement orice (ts top vent models only) ; replacement pilot injector . T OOLS REQUIRED: P ower drill (a 90° handle is helpful); #2 Phillips bit; 5/32" Allen wrench; 5/8" open end wrench. 1. Remo ve front (if insta[...]

  • Page 14

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 14 250-5533 LP CONVERSION, CONT . V alve Regulator Replacement 1. T urn control knob to the OFF position, ensure that gas supply to the valv e has been tur ned off. 2. U sing a T or x TH20 , or slotte d scr ewdriver , remove the three pressure regulator mounting screws (A), pressure regulator tower (B),[...]

  • Page 15

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 15 250-5533 The logset is pack ed in the components box and consists of the f ollowing: (See Fig. 1) Qty . # in Fig. 1 1 Rear log - 1 1 Left P ar tial Log - 2 1 Right P ar tial Log - 3 1 Left T wig - 4 1 Right T wig - 5 While breakable , the logs do not become fragile until after the stov e is burned an[...]

  • Page 16

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 16 250-5533 KIT CONTENTS: Blow er motor; snapdisc brack et with wire harness; rheostat, rheostat n ut; knob; screws; 1 zip-tie. T OOLS REQUIRED: #2 Phillips head bit; hand drill; 11/16's wrench. 1. Mount blo wer to rear of unit using two screws. See Fig. 1 2. Beneath the stov e from its front side,[...]

  • Page 17

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 17 250-5533 REMO TE CONTR OL A remote control or a wall s witch may be wired to the thermostat terminals. Contact your Dealer f or details. Manual Thermostat #812-2880 Anticipator Setting 1.2 Programmab le Thermostat #811-0520 Recommended Maximum Lead Length (2 wire) when using wall thermostat/switch: W[...]

  • Page 18

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 18 250-5533 GENERAL VENTING INSTR UCTIONS PLEASE NOTE: In order to comply with applicable codes and product warr anties, only Simpson Dur a- V ent v enting components ma y be used. DO NOT USE FIELD-F ABRICA TED VENTING COMPONENTS. The Dovre D V425TR is approv ed to be vented either horizontally , throug[...]

  • Page 19

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 19 250-5533 F our types of direct vent system installations are approv ed for use with the D V425TR. 1. Hor izontal T er mination (Fig. 1, page 22) 2. V er tical T er mination (Fig. 2, page 23) 3. Into a Class A Metal Chimney (Fig. 3, page 24) USA installations only 4. Into a Masonr y Chimney (Fig. 4, p[...]

  • Page 20

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 20 250-5533 SIMPSON DURA-VENT P ARTS LIST DURA-VENT GS V enting System Components Catalog # Description 908B 6'' Black V ent (4''/6'') 907B 9'' Black V ent (4''/6'') 906B 12'' Black V ent (4''/6'') 906 12'&apo[...]

  • Page 21

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 21 250-5533 HTI COMPONENT # V enting System Components Description HHW2 Hor izontal High Wind Cap (recommended for optimal perf or mance) HHW2K Hor izontal Kit (One 90 o Blac k Elbow , W all Thimble, 24” Black Pipe, 11” - 14-5/8” Adjustable V ent, HHW2 T er mination Cap) RHVK Snorkle Kit #844-8920[...]

  • Page 22

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 22 250-5533 90 DEG. ELBOW PIPE LENGTH PIPE LENGTH WALL THIMBLE COVER HHW2 - Recommended for optimum performance. HORIZONT AL TERMINA TION CAP , PAR T #985 OR WALL THIMBLE FIG. 1 - HORIZONT AL TERMINA TION Ref er to pages 26-31 f or installation instructions and requirements. On horizontal terminations u[...]

  • Page 23

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 23 250-5533 FIG. 2 - VERTICAL TERMINA TION Ref er to pages 32-37 f or installation instructions and requirements. VERTICAL TERMINA TION CAP STORM COLLAR FLASHING FIRESTOP PIPE LENGTH SUPPORT BOX On vertical ter minations use only Dura-v ent Part #991. INST ALLA TION METHODS, cont.[...]

  • Page 24

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 24 250-5533 FIG. 3 - CLASS A MET AL CHIMNEY (USA only) Ref er to pages 38-39 f or installation instructions and requirements. INST ALLA TION METHODS, cont. TERMINA TION CAP P ART #991 EXISTING MET AL CHIMNEY SYSTEM TOP ADAPTOR FLASHING 4" FLEX PIPE RETRO CONNECTOR DIRECT VENT PIPE[...]

  • Page 25

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 25 250-5533 FIG. 4 - A & B INT O A MASONR Y CHIMNEY (USA only) Ref er to pages 40-43 for installation instructions and requirements. INST ALLA TION METHODS, cont. TERMINA TION CAP P ART #991 FLA S HIN G 4 " FLEX LINER TOP ADAPTO R RETR O CO NNE C T OR 90 DEG. ELBO W DIRECT VENT PIPE T ype A - U[...]

  • Page 26

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 26 250-5533 A. *12” (30cm) minim um: Clearance abov e grade, v eranda, porch, deck, or balcon y . B. *12” (30cm) minim um: Clearance to window or door that ma y be opened. C. 12” (30cm) minim um: Clearance to permanently closed window (recommended to prev ent condensation on window . D . 18” (46[...]

  • Page 27

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 27 250-5533 1. Measure the distance from the top of stov e to the center of the 90° elbow . On the graph below , draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line. 2. F rom the point of this intersection, draw a v er tical line to the bot[...]

  • Page 28

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 28 250-5533 Step 1. Deter mine the desired location of the stov e. Check to ensure that wall studs or roof r afters are not in the wa y when the venting system is attached. If this is the case, y ou may w ant to adjust the location of the stov e. Step 2. Simpson Dura-V ent pipe is designed with special [...]

  • Page 29

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 29 250-5533 NO TE: (1) Installation requires a minimum of 1’ (305mm) horizontal run of vent with a ” (6mm) rise r un towards the ter mination. Each 1’ (305mm) of horizontal venting m ust include a 1/4” rise. Ne v er allow the v ent to r un downw ard. This could cause high temperatures and may[...]

  • Page 30

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 30 250-5533 Step 4. P osition the horizontal v ent ter mination in the center of the 10” (254mm) square hole, run a bead of non-hardening mastic around its outside edges, so as to make a seal betw een it and the wall, attach ter mination cap to the e xterior wall with the f our wood screws provided. T[...]

  • Page 31

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 31 250-5533 Note: The attachment from the v ent pipe to the vent cap must be siliconed. V enting ter minals shall not be recessed into a wall or siding. Step 5. Slide the stov e and vent assemb ly towards the w all, carefully inser ting the vent pipe into the v ent cap assembly . It is impor tant that t[...]

  • Page 32

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 32 250-5533 Step 1. Check the installation instructions f or required 1” clearances (air space) to combustib les when passing through ceilings, w alls, roofs, enclosures , attic rafters , or other nearby comb ustible surf aces. See page 36, Fig. 16. Do not pack air space with insulation. Check the ins[...]

  • Page 33

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 33 250-5533 NO TE: Maximum number of 90° elbo ws per mitted f or a v er tical installation is four , provided the ter mination f alls within the shaded area shown in vent g raph on page 33. See also Figure 12 below , within the 4, 90’ s configuration, the maximum allo wable pipe length on the horizon[...]

  • Page 34

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 34 250-5533 Step 4. Assemble the desired lengths of GS pipe and elbo ws necessar y to reach from the stove up through the round suppor t box. Ensure that all pipe and elbow connections are in their fully twist-loc ked position. Be sure to seal the outer pipe with appropriate sealant (high temperature si[...]

  • Page 35

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 35 250-5533 Step 7. Continue to assemb le pipe sections until the height of the v ent cap (H) (Figure 15) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFP A 54/ANSI Z223.1 (in USA), or local codes. Note that f or s[...]

  • Page 36

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 36 250-5533 Step 8. T wist-lock the v ent cap and seal. Note: (1) F or multi-stor y ver tical installations, a ceiling firestop (SD V par t #963) is required at the second floor , and any subsequent floors (Figure 16). The opening should be framed to 10” x 10” (254mm x 254mm) inside dimensions, in t[...]

  • Page 37

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 37 250-5533 Step 1. F ollow installation Steps 1 and 2 under v er tical ter mination section. Step 2. Using the plumb-bob , mar k the centerline of the v enting system on the ceiling, and drill a small hole through the ceiling and roof at this point. F rom the roof , locate the dr ill hole and mar k the[...]

  • Page 38

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 38 250-5533 INST ALLA TION INT O A CLASS A MET AL CHIMNEY (USA ONL Y) NO TE: Hav e the e xisting installation inspected by a qualified chimne y sw eep or professional installer prior to conv er ting to direct v ent. The existing chimne y system must be in ser viceable condition and functionally sound an[...]

  • Page 39

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 39 250-5533 Step 4. P ass the flex pipe do wn through the center of the chimney system, and center the top adapter on the top of the chimney pipe . Drill four 1/8” (3.3mm) diameter holes through the top adapter , and into the chimney top . Ensure that you are drilling into the metal on the chimney . T[...]

  • Page 40

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 40 250-5533 Step 1. Bef ore cutting any holes, assemb le the desired sections of direct vent pipe to determine the center of the masonr y penetration. Step 2. Once the center point of the penetration has been determined, cut a 6” (152mm) diameter hole in the masonr y . If the hole is too large, the re[...]

  • Page 41

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 41 250-5533 Step 3. Secure the flashing (SD V #705C) to the top of the masonr y chimney using a bead of non-hardening sealant-adhesiv e. If the flashing is larger than the top of the chimney , cut and fold flashing as needed to fit chimney (Figure 23). Step 4. T o deter mine the length of flex needed, m[...]

  • Page 42

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 42 250-5533 FLEX LINER FLEX COUPLER SHEET METAL SCREWS Step 7. If additional lengths of fle x liner are needed to span the chimney height, use a fle x coupler to connect the pieces of fle x liner together . Connect the fle x to the coupler by using f our (4) sheet metal screws f or each side (Figure 24)[...]

  • Page 43

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 43 250-5533 Step 9. Attach the fle x to the retro connector . Use three sheet metal screws to attach the fle x liner to the connector (Figure 26). Mount the retro connector to the masonr y wall using masonry bolts. Re-drill larger holes on connector as needed. Be careful to ensure that the connector is [...]

  • Page 44

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 44 250-5533 The gas line must be installed in accordance with all local codes, if an y; if not, follo w ANSI 223.1 and the requirements listed below . The stov e and gas control valv e must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in e xcess[...]

  • Page 45

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 45 250-5533 Chec king Gas Inlet Pressure Step 1. T ur n "ON" all other gas appliances in the household, and; Step 2. T ur n the fireplace burner “ON”. If the pressure is not sufficient, ensure: 1) the piping used is large enough, 2) the supply regulator is adequately adjusted, and 3) that [...]

  • Page 46

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 46 250-5533 1. T ur n on gas to the fireplace. 2. T ur n on gas at the manual shutoff valv e. 3. Use a leak detector to leak test all gas joints prior to star ting the appliance. 4. F amiliarize yourself with the control panel components , see page 56. 5. F ollow Lighting Instructions on next page to li[...]

  • Page 47

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 47 250-5533 WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY READ BEFORE LIGHTING Millivolt Generator Thermocouple Pilot Hood A. This appliance has a pilot that must be lit manually . When l[...]

  • Page 48

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 48 250-5533 Ref er to V ent Graph on page 27. If your installation f alls within the range of the grey shaded area of graph, it ma y be necessar y to make an adjustment to the v er tical damper to improv e the flame appearance in your sto ve . T OP VENT INST ALLA TIONS: Locate the damper adjustment cont[...]

  • Page 49

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 49 250-5533 In Canada, this unit is approv ed from 0 to 4500 f eet above sea le v el. Installation of this stov e at altitudes abov e 4500 feet is subject to field test of the individual installation and approv al by the local authority having jurisdiction. In the United States, input r atings of this u[...]

  • Page 50

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 50 250-5533 F AN SPEED ..........................If the optional blow er is installed, this knob controls the speed of the blo wer that pushes the heated air into the room. MAIN BURNER ..................... This control is used to tur n the fireplace on and off. PILO T IGNIT OR ................... The p[...]

  • Page 51

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 51 250-5533 Installation and repair should be done only by a qualified service person. The appliance should be inspected bef ore use and at least annually b y a professional service person. More frequent cleaning ma y be required due to e xcessive lint from carpeting, bedding material, pet hair , et cet[...]

  • Page 52

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 52 250-5533 W ARNING! F ailure to inspect and maintain the stove ma y lead to improper comb ustion and a potentially danger ous situation. The f ollowing procedures are recommended to be completed b y a qualified technician once per year , preferably prior to the b urning season. 1. Check the pilot flam[...]

  • Page 53

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 53 250-5533 ELECTRICALSCHEMA TICS SNAP DISC 6.00 BLACK MALE MOLEX FEMALE PINS FEMALE MOLEX MALE PINS BLOWER 4.00 WHITE CORD M F M F 34.00 BLACK 34.00 WHITE F M M F RHEOST AT Red (28") Red (28") Ignitor Switch ON/OFF PILOT ASSEMBLY Thermopile Gas Pilot Ignitor Thermocouple VALVE[...]

  • Page 54

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 54 250-5533 TR OUBLE SHOO TING Prob lem: P ossible Cause: Solutions: Pilot will not light. Air in Gas Lines. Bleed air from Gas Line. Wrong Inlet Pressure. Chec k Gas Line pressure (7” Nat., 11” L.P .). Defectiv e Spar k Replace Electrode if the Insulator is crac ked or the Tip is Electrode. corrode[...]

  • Page 55

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 55 250-5533 TR OUBLE SHOO TING (continued) PROBLEM Pilot will not Hold (Cont.) Pilot Drops Out. No gas to Main Burner Thermostat/W all Switch will not cyc le the Main Burner . POSSIBLE CA USE: Def ective Magnet (mV Plus systems). Def ective Saf ety Magnet (milliV olt System) Pilot Orifice block ed. Wron[...]

  • Page 56

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 56 250-5533 Prob lem: P ossible Cause: Solutions: Thermostat/ W all Switch will not cycle the Main Burner (Cont.) Main Burner lights Main Operator Coil is V erify electr ical resistance of the Main Operator the f ollowing while in the defectiv e. manner : Pilot position. (A) Remov e ALL WIRES! from the [...]

  • Page 57

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 57 250-5533 Catalog # DESCRIPTION 844-0640 Quar tet F ace - Matte Black 844-8650 Quar tet F ace - P orcelain Black 844-8660 Quar tet F ace - P orcelain Creme 844-8670 Quar tet F ace - P orcelain Green 844-8680 Quar tet F ace - P orcelain Blue 844-8930 Solitaire F ace - Matte Black 844-8940 Solitaire F a[...]

  • Page 58

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 58 250-5533 Model Name: Ser ial Number : Date Purchased: Dealership: Dealer Phone: Additional Inf or mation: Impor tant! Complete now f or future reference . NO TES After completing your w arranty card, attach your sales receipt and warr anty stub here f or future ref erence. Do vre Sapphire D V425TR[...]

  • Page 59

    D V425TR DIRECT VENT R OOM HEA TER 02/01 Page 59 250-5533 LIFETIME W ARRANTY The Aladdin Hear th Products limited Lif etime Warranty guarantees that the follo wing components will work as designed for the lifetime of the stov e or Aladdin Hear th Products will repair or replace them. These items include, but are not limited to , steel and cast iron[...]

  • Page 60

    A TTENTION INST ALLER Please return these Operating & Installation Instructions to the Consumer .[...]