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Schneider Electric ACECFR20101SE manual

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Table of contents for the manual

  • Page 1

    Insta lla tion Manua l Cooling Solutions EcoBreeze™ System A CECFR20101SE, A CECFR20200SE, A CECFR20201SE, A CECFR40101SE, A CECFR40200SE, A CECFR40201SE 990-3976D-001 Publication Da te: J une 2014 SUPPLY BLOWE R ACCE SS COIL ACCESS SUPPL Y BLOWE R ACCESS COIL ACCESS SUPPLY BLOWE R ACCESS COIL ACCESS SUPPL Y BLOWE R AC CESS COIL ACCESS[...]

  • Page 2

    Schneider Electric IT Corporation Legal Disclaimer The information presented in this manual is not warranted by the Schneider Electric IT Corporation to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, Schneider Electric IT Corporati[...]

  • Page 3

    Contents EcoBreeze System Installation i General Information ................................................................... 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2[...]

  • Page 4

    EcoBreeze System Installation ii Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Position the EcoBreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Unwrap the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Remove the tension[...]

  • Page 5

    1 EcoBreeze System Installation Gener a l Inf or ma tion Safety Read and adhere to the following important safety considerations when working with this cooling unit. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH T urn off all power supplying this equipment before working on the equipment. All electrical work must be performed by licensed[...]

  • Page 6

    EcoBreeze System Installation 2 Inspecting the Equipment Inspect for missing components. All shipped loose components are identified by part number and description on the bill of lading. Ensure each item is present before accepting delivery of the unit. Filing a claim. If damage has occurred, or if shipped loose parts are missing, report it immedia[...]

  • Page 7

    3 EcoBreeze System Installation Model Identif ica tion Model identification label loca tion F rames Modules Other components SKU Description ACECFR20101SEn* 6 m (20 ft) ISO Frame 400/3/50 ACECFR20200SEn* 6 m (20 ft) ISO Frame 480/3/60 ACECFR20201SEn* 6 m (20 ft) ISO Frame 600/3/60 ACECFR40101SEn* 12 m (40 ft) ISO Frame 400/3/50 ACECFR40200SEn* 12 m[...]

  • Page 8

    EcoBreeze System Installation 4 Access Door and P anel Opera tion Module access doors and panels have latches with a locking mechanism. Secondary door latches are provided on doors on compartments that have positive air pressure to prevent the doors from opening quickly if a door is opened while the unit is in operation. Frame access panels and the[...]

  • Page 9

    5 EcoBreeze System Installation Component Identif ica tion * V ersion shown is the 12 m (40 ft) model. Item Description Quantity 20 ft Quantity 40 ft  EcoBreeze Frame and Module assembly* 1 1  Remote display interface 1 1  Frame electrical panel latch tool 4 4  Module access door latch tool 4 8  W ater treatment module signal generat[...]

  • Page 10

    EcoBreeze System Installation 6 EcoBreeze F rame and Modules Item Description  ISO corner fittings  Return air inlets  Module anchor brackets  Module  T ension rods and mounts  Screw-jack mounting points  W ater drain outlet  W ater supply inlets  Frame main power enclosure  Frame power distribution panel  Direct di[...]

  • Page 11

    7 EcoBreeze System Installation Module — front Remote displa y interface na3665a SUPPLY BLOWER ACCESS COIL ACCESS COIL ACCESS Item Description  Condenser coil  Sprayer head and mist eliminator access door  W ater coupling and water strainer access door  Air filter and DX evaporator coil access door  Module supply air duct access do[...]

  • Page 12

    EcoBreeze System Installation 8 Site Prepar a tion Incoming power supply requirements N OTE : This equipment requires three-phase electrical service. Electrical service must conform to national and local electrical codes. The equipment must be grounded. N OTE : T o facilitate routing of main power supply wiring, run parallel wires for the main powe[...]

  • Page 13

    9 EcoBreeze System Installation Environment N OTE : Locating the EcoBreeze system near areas of increased airborne debris may result in more frequent service intervals. Piping/plumbing diagram Item Description Item Description  Clear T -strainer  Check valves  T wo-way motorized valve*  Pump line drain solenoid valve  Quick connect c[...]

  • Page 14

    EcoBreeze System Installation 10 Refrig era tion Each EcoBreeze Module contains its own closed refrigeration circuit. No field connections are required. Item Description  Shut-off  W ater pressure reducing valve (if necessary)  Backflow preventer  W ater hammer arrestor  Alternate water supply (if available)  Inline strainer  W[...]

  • Page 15

    11 EcoBreeze System Installation Ser vice access Install a service platform (not supplied) to facilitate maintenance activities. Regular maintenance activities require a of minimum 1219 mm (48 in.) clearance on all sides to remove, maneuver , and install Modules and components. N OTE : Consider local soil conditions, codes, and loading when determi[...]

  • Page 16

    EcoBreeze System Installation 12 W eights and Dimensions F rame Frame (fully populated with Modules) Weight (dry) ACECFR20101SE4, ACECFR20200SE4, ACECFR20201SE4 7 863 kg (17,300 lb) ACECFR40101SE8, ACECFR40200SE8, ACECFR40201SE8 14 290 kg (31,440 lb) Frame (with Modules and water) Weight (wet) ACECFR20101SE4, ACECFR20200SE4, ACECFR20201SE4 8 203 kg[...]

  • Page 17

    13 EcoBreeze System Installation Installa tion Lifting and Rig ging EcoBreeze Frame. The EcoBreeze Frame is not equipped with forklift pockets. Lift and rig only from the four upper ISO corner blocks on each EcoBreeze Frame using a crane. Recommended horizontal sling angles are greater than 45 degrees. Lifting equipment must be rated for at least 1[...]

  • Page 18

    EcoBreeze System Installation 14 Mec hanical Connections Install the EcoBreeze Frame per the EcoBreeze Frame Install Kit instructions. P osition the EcoBreeze N OTE : The power and plumbing connections for the EcoBreeze Frame are located on the end where the unpacking sheet is placed on the protective wrap. T ypically this is the end that will face[...]

  • Page 19

    15 EcoBreeze System Installation Unwrap the equipment NOTICE DAMAGE TO EQUIPMENT • Do not remove the plastic wrap until the EcoBreeze Frame is placed on its permanent supports and you are prepared to install the return air ductwork. If the plastic is removed, ensure that the return air plenums on top of the Frame are protected. • When removing [...]

  • Page 20

    EcoBreeze System Installation 16 Remo v e the tension rods T ension rods are installed diagonally across each Module bay to provide support during shipping. 1. Release tension on the rods by loosening the nuts on the ends of the tension rods. 2. Using an M12 wrench, remove the eight bolts securing the tension rod brackets. 3. Remove the tension rod[...]

  • Page 21

    17 EcoBreeze System Installation Lower Module drop-do wn box 1. Open the lower-right door on each Module. 2. For shipping, the drop-down box is secured upside down inside the Module. Remove the screws securing the drop-down box (a). NOTE: The screws will be re-used to install the drop-down box. 3. T urn the drop-down box over (b) so it faces right-[...]

  • Page 22

    EcoBreeze System Installation 18 6. Locate the insulation strips packed in the ship-loose kit. 7. Remove the backing from the insulation and apply the insulation around the air transition ducts. 8. Open the damper on the supply air transition. W a ter supply connection N OTE : There are two water supply inlets on the EcoBreeze Frame. Use separate s[...]

  • Page 23

    19 EcoBreeze System Installation Connect the water supply to the two 3/4-inch water supply fittings on the EcoBreeze Frame. If necessary , make the connections using the appropriate fittings from the pipe adapter kit. See “Component Identification” on page 5. Drain Connect the external 2-in. drain line on the EcoBreeze Frame to an open drain us[...]

  • Page 24

    EcoBreeze System Installation 20 N OTE : Separate the drain line from the EcoBreeze Frame and the external drain line by a 50 mm (2 in.) air gap in order to prevent back up of contaminated water into the cooling system. N OTE : Pitch the external drain piping at a minimum of 25 mm (1 in.) per 3048 mm (10 ft) towards the wastewater drain. na3564a AI[...]

  • Page 25

    21 EcoBreeze System Installation Electrical Connections The electrical connections required are the following: • Power to Frame • Control (remote display interface) • Communication - Building Management System (BMS) - optional Make all electrical connections in accordance with applicable industry guidelines as well as national and local codes[...]

  • Page 26

    EcoBreeze System Installation 22 P ower supply to EcoBreeze F rame 1. Use a punch tool to create an access hole as needed for power supply wires entering the main power enclosure. 2. Attach the conduit connector to the access hole on the main power enclosure. N OTE : A service loop is factory-installed in the main power enclosure. 3. If permitted b[...]

  • Page 27

    23 EcoBreeze System Installation Remote displa y interface See EcoBreeze remote display installation instructions for additional information. The remote display interface enclosure contains the LCD display that is used to control the EcoBreeze from a remote location. The EcoBreeze connects to the remote display interface over an expansion bus. N OT[...]

  • Page 28

    EcoBreeze System Installation 24 3. Wire the expansion bus to the 124, 125, and 126 contacts on the terminal block in the remote display interface enclosure. G4 K4 N4 124 125 126 188 189 190 192 193 194 195 196 197 198 na3576a A C POWER (85-265 VA C , 50/60 Hz) ANAL OG INPUT (4-20mA OR 0-10 VDC) D AMPER END SWIT CH SIGNAL DIGIT AL INPUTS (DR Y CONT[...]

  • Page 29

    25 EcoBreeze System Installation Building Management System The Modbus interface allows the EcoBreeze System to communicate with a building management system (BMS). The Modbus connection is available in two locations on the Modbus hub: • RJ-45 In port • 3-wire on terminal block For an RJ-45 connection, wire as follows: For a direct 3-wire conne[...]

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    W orldwide Customer Support Customer support is available at no charge via e-mail or telephone. Contact information is available at www .apc.com/support/contact . 6/2014 990-3976D-001 © Schneider Electric is owned by Schneider Electric Industries S.A.S., or its affiliated companies. All other trademarks are property of their respective owners.[...]