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Schneider Electric HRB1684301-01 manual

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Table of contents for the manual

  • Page 1

    PowerLogic™ PM5500 series User manual HRB1684301-01 12/2013[...]

  • Page 2

    [...]

  • Page 3

    PowerLogic™ PM5500 series user manual HRB1684301-01 3 Contents Safety information ............................................................................................................................................9 Important information ...................................................................................9 Please note .....[...]

  • Page 4

    4 HRB1684301-01 PowerLogic™ PM5500 series user manual Mechanical ............................................................................................. 27 Electrical ................................................................................................. 27 Chapter 3—Front panel display and meter setup ..........................[...]

  • Page 5

    PowerLogic™ PM5500 series user manual HRB1684301-01 5 Registers ................................................................................................ 58 Maintenance Log .................................................................................... 58 Exporting data logs ............................................................[...]

  • Page 6

    6 HRB1684301-01 PowerLogic™ PM5500 series user manual Configuring the alarm / energy pulsing LED using the front panel ......... 80 Configuring the LED or digital output for energy pulsing using ION Setup . 81 Chapter 9—Meter resets .................................................................................................................[...]

  • Page 7

    PowerLogic™ PM5500 series user manual HRB1684301-01 7 Multi-tariff feature example ..........................................................................103 Multi-tariff feature overview .........................................................................103 Command mode overview ..........................................................[...]

  • Page 8

    8 HRB1684301-01 PowerLogic™ PM5500 series user manual Maintenance log ..........................................................................................126 Chapter 15—Verifying accuracy ..................................................................................................................127 Testing overview .................[...]

  • Page 9

    HRB1684301-01 9 Safety information Important information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to i[...]

  • Page 10

    10 HRB1684301-01 PowerLogic™ PM5500 series user manual Notices Class B FCC Part 15 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipm[...]

  • Page 11

    HRB1684301-01 11 Chapter 1 Introduction The PowerLogic™ PM5500 series power and energy meters offer value for the demanding needs of your energy monitoring and cost management applications. All meters in the PM5500 series range comply to Class 0.2S accuracy standards and feature high quality, reliability and affordability in a compact and easy to[...]

  • Page 12

    12 HRB1684301-01 Chapter 1—Introduction PowerLogic™ PM5500 series user manual Energy The meter stores all accumulated active, reactive and apparent energy parameters in nonvolatile memory: • kWh, kVARh, kVAh delivered and received • kWh, kVARh, kVAh net (delivered - received) • kWh, kVARh, kVAh absolute (delivered + received) Energy regis[...]

  • Page 13

    PowerLogic™ PM5500 series user manual Chapter 1—Introduction HRB1684301-01 13 Data recording The meter records the following: • Each new minimum and new maximum value with date and timestamp for all instantaneous values and for each phase • Alarms (with 1s timestamping) • Parameters configured for data logging • Data, alarm history, dia[...]

  • Page 14

    14 HRB1684301-01 Chapter 1—Introduction PowerLogic™ PM5500 series user manual Firmware This user manual is written to be used with meter firmware 1.01 or later. See “Firmware version, model and serial number” on page 122 to view your meter’s firmware version. Meter display language If your meter is equipped with a display screen, you can [...]

  • Page 15

    HRB1684301-01 15 Chapter 2 Hardware reference This section supplements the meter’s installation sheet and provides additional information about the meter’s physical characteristics and capabilities. Related topics • See “Specifications” on page 27 for detailed meter specifications. • See “Introduction” on page 11 for a description o[...]

  • Page 16

    16 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual LED indicators The LED indicators alert or inform you of meter activity. Alarm / energy pulsing LED The alarm / energy pulsing LED can be configured for alarm notification or energy pulsing. NOTE: The alarm / energy pulsing LED on the PM5561 is permanently set f[...]

  • Page 17

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 17 You cannot configure this LED for other purposes. Ethernet communications LEDs The Link LED blinks to indicate the speed at which data is being transmitted or received. The Act (active) LED indicates the meter is communicating through the Ethernet port. You cann[...]

  • Page 18

    18 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Mounting the integrated display model (PM5560, PM5561) The meter is designed to be mounted inside a 1/4-DIN panel cutout. 1. Inspect the gasket (installed around the perimeter of the front display) and make sure it is secured properly and not damaged. 2. Insert [...]

  • Page 19

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 19 Mounting the DIN rail mount model (PM5563) The meter is designed to be mounted on a TS35 Top-Hat style DIN rail. 1. Line up the meter to the DIN rail. Tilt the meter slightly so the top notch is resting securely on the DIN rail. 2. Swing the meter downward and p[...]

  • Page 20

    20 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Meter wiring For wiring instructions and safety precautions, see the meter installation sheet that was shipped with your meter, or download a copy at www.schneider-electric.com. • Wire connections to the meter’s voltage inputs, control power, digital outputs[...]

  • Page 21

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 21 Power system setup parameters Power system description — Meter setting Symbol Direct connect maximum # of VTs (if required) UL IEC Single-phase 2-wire line-to-neutral — 1PH2W LN 480 V L-N 480 V L-N 1 VT Single-phase 2-wire line-to-line — 1PH2W LL 600 V L-L[...]

  • Page 22

    22 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Voltage and current input wiring For wiring instructions and safety precautions, see the meter installation sheet that was shipped with your meter, or download a copy at www.schneider-electric.com. Voltage input protection The meter’s voltage inputs must be wi[...]

  • Page 23

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 23 Balanced 3-phase Wye system with 2 CTs The current for the unconnected current input is calculated so that the vector sum for all three phase currents equal zero. Balanced 3-phase Wye or Delta system with 1 CT The currents for the unconnected current inputs are [...]

  • Page 24

    24 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual RS-485 wiring Connect the devices on the RS-485 bus in a point-to-point configuration, with the (+) and (-) terminals from one device connected to the corresponding (+) and (-) terminals on the next device. RS-485 cable Use a shielded 1.5 twisted pair or 2 twist[...]

  • Page 25

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 25 Related topics • To configure RS-485 communications on a meter equipped with a display panel, see “Setting up serial communications” on page 41. • To configure RS-485 communications on a meter that does not have a display panel, see “RS-485 port setup?[...]

  • Page 26

    26 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Related topics • See “Digital output applications” on page 77 for digital output use and configuration details. Digital inputs The meter is equipped with four digital input ports (S1 to S4). You can configure the digital inputs for use in status monitoring[...]

  • Page 27

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 27 Specifications The information contained in this section is subject to change without notice. See your product’s technical datasheet at www.schneider-electric.com for the most current and complete specifications. For installation and wiring information, refer [...]

  • Page 28

    28 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Power quality accuracy, as per IEC 61557-12 Voltage unbalance 2.0% Voltage harmonics 2.0% Voltage THD 2.0% Current harmonics 2.0% Current THD 2.0% Voltage inputs VT primary 1.0 MV AC max Measured voltage 20 to 400 V L-N / 20 to 690 V L-L (Wye) or 20 to 600 V L-L[...]

  • Page 29

    PowerLogic™ PM5500 series user manual Chapter 2—Hardware reference HRB1684301-01 29 Status inputs Number / type 4 - Externally excited digital inputs Voltage ratings ON state: 15 - 30 V AC / 15 - 60 V DC OFF state: 0 - 6 V AC / 0 - 6 V DC Input resistance 100 k  Frequency 25 Hz maximum Pulse width 50% duty cycle (20 ms minimum ON time) Respo[...]

  • Page 30

    30 HRB1684301-01 Chapter 2—Hardware reference PowerLogic™ PM5500 series user manual Related topics • For additional information, visit the website at www.schneider-electric.com and search for “PM5500 technical datasheet”. Ethernet communications Number of ports 2 (same MAC address — the second Ethernet jack functions as an Ethernet swit[...]

  • Page 31

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 31 Chapter 3 Front panel display and meter setup This section applies to meters that are equipped with a front panel display. The front panel display lets you use the meter to perform various tasks such as setting up the meter, displaying data scre[...]

  • Page 32

    32 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual Related topics • See “Troubleshooting LED indicators” on page 125 for additional maintenance information. Alarm / energy pulsing LED modes The (orange) alarm / energy pulsing LED can be configured for alarm notification or energy pulsing. [...]

  • Page 33

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 33 Meter screen menus All meter screens are grouped logically, according to their function. You can access any available meter screen by first selecting the Level 1 (top level) screen that contains it. Use the buttons to navigate the different mete[...]

  • Page 34

    34 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual PM5560 / PM5561 meter display screen menus Level 1 Level 2 Level 3 V olts (U-V) Power (PQS) Energy (E) PF Hz (F) THD Unbal MnMx Harm Maint Alarm Clock I/O Timer V olts (U-V) Reset Setup V L-L (U) V L-N (V) Power (PQS) Phase Dmd Wh VA h V ARh Inp[...]

  • Page 35

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 35 Meter setup screen navigation The meter’s front panel buttons and display screen allow you to navigate and configure the meter’s setup parameters. The following illustration shows one of the meter setup screens. In this example, the down arr[...]

  • Page 36

    36 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to Meter > Basic . 4. Move the cursor to point to the parameter you want to modify, then press Edit . 5. Modify the parameter as r[...]

  • Page 37

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 37 7. Press Yes to save your changes. Related topics • See “Power system” on page 20 for descriptions and symbols of the different electrical power systems supported by the meter. • See “Meter configuration using ION Setup” on page 53 t[...]

  • Page 38

    38 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual Related topics • See “Meter configuration using ION Setup” on page 53 to set up the meter using ION Setup. Demand setup Demand is a measure of average consumption over a fixed time interval. Use the Demand setup screens to define power dem[...]

  • Page 39

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 39 Related topics • See “Power demand” on page 115 for detailed descriptions on demand parameters, characteristics and type. Multi-tariff setup The meter’s multi-tariff feature allows you to use up to 8 different tariff “containers” to [...]

  • Page 40

    40 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual 7. Press to exit. Press Yes to save your changes. Related topics • See “RS-485 port setup” on page 50 for instructions on configuring the RS-485 port using ION Setup. Setting up Ethernet communications The Ethernet setup screen allows you [...]

  • Page 41

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 41 7. Press to exit. Press Yes to save your changes. Related topics • See “Configuring Ethernet settings using a browser” on page 56 to set up the Ethernet port using the meter webpages. Alarms setup An alarm is the meter’s means of notifyi[...]

  • Page 42

    42 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual HMI settings The HMI (human-machine interface) setup screens allow you to: • control the general appearance and behavior of the display screens, • change the regional settings, or • change the meter passwords. Related topics • To configu[...]

  • Page 43

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 43 using the appropriate firmware upgrade tool such as DLF3000. See “Firmware upgrade” on page 126. 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to HMI > Region . 4. Move the[...]

  • Page 44

    44 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to HMI > Pass . 4. Move the cursor to point to the parameter you want to modify, then press Edit . 5. Modify the parameter as requ[...]

  • Page 45

    PowerLogic™ PM5500 series user manual Chapter 3—Front panel display and meter setup HRB1684301-01 45 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to Clock . 4. Move the cursor to point to the parameter you want to modify, then press Edit . 5. Modify the parameter as required, th[...]

  • Page 46

    46 HRB1684301-01 Chapter 3—Front panel display and meter setup PowerLogic™ PM5500 series user manual[...]

  • Page 47

    HRB1684301-01 47 Chapter 4 Remote meter setup You can configure the meter’s setup parameters through the meter’s Ethernet or RS-485 communications port. The meter is factory-configured with default Ethernet and RS-485 communications port settings. You must modify the default settings before connecting the meter to your Ethernet or RS-485 networ[...]

  • Page 48

    48 HRB1684301-01 Chapter 4—Remote meter setup PowerLogic™ PM5500 series user manual 4. Log in to the meter webpages. The default login values are: — Username = user1 — Password = pass1 5. Click Setup > Ethernet . 6. Modify the Ethernet setup parameters with the settings your system administrator assigned for the meter. 7. Click Apply to [...]

  • Page 49

    PowerLogic™ PM5500 series user manual Chapter 4—Remote meter setup HRB1684301-01 49 Using a serial communications converter to set up RS-485 NOTE: Configuring the serial communications settings using this method may cause ION Setup to lose communications when the changes are sent to your meter. You must reconfigure ION Setup to match the new se[...]

  • Page 50

    50 HRB1684301-01 Chapter 4—Remote meter setup PowerLogic™ PM5500 series user manual reconfigure ION Setup to match the new settings to re-establish communications with your meter. 1. If applicable, disconnect all serial devices presently connected to the Ethernet gateway’s RS-485 port. 2. Configure the Ethernet gateway’s serial port setting[...]

  • Page 51

    PowerLogic™ PM5500 series user manual Chapter 4—Remote meter setup HRB1684301-01 51 Meter configuration using ION Setup Start ION Setup, create a site (or if applicable, use an existing site), then add your meter to the site. NOTE: When adding your meter as an Ethernet device, make sure you enter the meter’s address in the Com1 ID field. See [...]

  • Page 52

    52 HRB1684301-01 Chapter 4—Remote meter setup PowerLogic™ PM5500 series user manual[...]

  • Page 53

    HRB1684301-01 53 Chapter 5 Meter webpages This section describes the meter’s webpages. The meter’s Ethernet connection allows you to access the meter so you can view data and perform some basic configuration and data export tasks using a web browser. Accessing the meter webpages Open a web browser and enter the meter’s IP address in the addre[...]

  • Page 54

    54 HRB1684301-01 Chapter 5—Meter webpages PowerLogic™ PM5500 series user manual Configuring Ethernet settings using a browser Before connecting the meter to your LAN, you must first configure the Ethernet settings. Initial Ethernet configuration steps 1. Disconnect your computer from the network. If your computer has wireless communications, ma[...]

  • Page 55

    PowerLogic™ PM5500 series user manual Chapter 5—Meter webpages HRB1684301-01 55 User setup To set up users for the webpages: 1. Click Setup > User . 2. Configure the parameters as appropriate. 3. Click Apply to send and save the new settings to the meter. Device log export setup You can set up the meter to export its logs to a web server. NO[...]

  • Page 56

    56 HRB1684301-01 Chapter 5—Meter webpages PowerLogic™ PM5500 series user manual 3. Click Apply to send and save the new settings to the meter. NOTE: You can use the Test HTTP button to test the meter connection to the web server. Related topics • See “Meter logging” on page 59 for information on what data the meter records. Viewing the me[...]

  • Page 57

    PowerLogic™ PM5500 series user manual Chapter 5—Meter webpages HRB1684301-01 57 Diagnostics This menu allows you to navigate to the Meter and Communications webpages. Meter This webpage contains information about the meter: • Meter Information displays the meter model, serial number and manufacture date. • Firmware Version displays the vers[...]

  • Page 58

    58 HRB1684301-01 Chapter 5—Meter webpages PowerLogic™ PM5500 series user manual Maintenance This menu allows you to navigate to the Registers and Maintenance Log webpages. Registers The Read Device Registers page allows you to access the meter and read a specified block of Modbus registers: 1. Enter values in the Starting Register and Number of[...]

  • Page 59

    HRB1684301-01 59 Chapter 6 Meter logging This section describes the meter’s logging feature. Meter data and events are stored in these logs: • Data log • Alarm log • Maintenance log Data log The meter is shipped from the factory with data logging enabled for selected values. Typically, delivered energy (kWh, kVARh and kVAh) is logged by def[...]

  • Page 60

    60 HRB1684301-01 Chapter 6—Meter logging PowerLogic™ PM5500 series user manual Data log export using ION Setup 1. Start ION Setup and open your meter in data screens mode ( View > Data Screens ). See the ION Setup Help for instructions. 2. Double-click Data Log #1 to retrieve the records. 3. Once the records have finished uploading, right-cl[...]

  • Page 61

    HRB1684301-01 61 Chapter 7 Viewing meter data You can view meter data from the meter’s front panel display, a web browser, or through software. Viewing meter data from the front panel This section applies to meters that are equipped with a front panel display. The Summary screen displays real-time values for average voltage and current (Vavg, Iav[...]

  • Page 62

    62 HRB1684301-01 Chapter 7—Viewing meter data PowerLogic™ PM5500 series user manual Current Related topics • See “Current demand” on page 117. Voltage Harmonics Related topics • See “Power quality” on page 121. Ig Ic In Phase Dmd Amps (I) Iavg Ib Ia Ig Amps [I] Phase Instantaneous current measurements for each phase and neutral (Ia [...]

  • Page 63

    PowerLogic™ PM5500 series user manual Chapter 7—Viewing meter data HRB1684301-01 63 Power Related topics • See “Power demand” on page 115. Energy Power (PQS) Power (PQS) Phase Dmd Active (P) Reac (Q) Appr (S) V ARd (Qd) To t AB C Wd (Pd) To t AB C V Ad (Sd) To t AB C Power [PQS] Power [PQS] Summary of real-time power consumption values fo[...]

  • Page 64

    64 HRB1684301-01 Chapter 7—Viewing meter data PowerLogic™ PM5500 series user manual Related topics • See “Multi-tariff feature” on page 105. Power Factor Frequency Total harmonic distortion Related topics • See “Power quality” on page 121. Unbalance PF T rue Disp PF True True power factor values per phase and total (PFa [PF1], PFb [[...]

  • Page 65

    PowerLogic™ PM5500 series user manual Chapter 7—Viewing meter data HRB1684301-01 65 Minimum / maximum Alarm Related topics • See “Alarms” on page 89. Input / Output Related topics • See “Input / Output” on page 71. MnMx V olts (U-V) Amps (I) Power (PQS) Unbal PF Hz (F) THD V L-L (U) V L-N (V) Active (P) Reac (Q) Appr (S) T rue Disp [...]

  • Page 66

    66 HRB1684301-01 Chapter 7—Viewing meter data PowerLogic™ PM5500 series user manual Timer Related topics • See “Timer” on page 118. Maintenance T imer Oper Load Timer Load Real-time counter that keeps track of the total number of days, hours, minutes and seconds an active load is connected to the meter inputs. Oper Real-time counter for t[...]

  • Page 67

    PowerLogic™ PM5500 series user manual Chapter 7—Viewing meter data HRB1684301-01 67 Related topics • See “Meter resets” on page 85. • See “Front panel meter setup” on page 37. • See “Maintenance and upgrades” on page 125. Clock Viewing meter data from a web browser You can use a web browser to access the meter webpages and con[...]

  • Page 68

    68 HRB1684301-01 Chapter 7—Viewing meter data PowerLogic™ PM5500 series user manual Related topics • See the StruxureWare Power Monitoring Expert online help for instructions on how to add your meter into its system for data collection and analysis. • StruxureWare Power Monitoring Expert user documentation is available in PDF format and can[...]

  • Page 69

    HRB1684301-01 69 Chapter 8 Input / Output This section describes the meter’s I/O (input/output) features. The meter is equipped with: • four (4) digital input ports (S1 to S4), and • two (2) Form A digital output ports (D1 and D2). After you wire the meter’s digital I/O ports, you can configure these ports so you can use the meter to perfor[...]

  • Page 70

    70 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual WAGES monitoring WAGES monitoring allows you to record and analyze all energy sources and utilities usage. Your energy system may use several different types of energy. For example, you may consume steam or compressed air for industrial processes, electricity for li[...]

  • Page 71

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 71 6. Configure the other setup parameters as required. 7. Click Send to save your changes. Configuring digital inputs using the front panel You can use the front panel to configure the digital inputs. 1. Navigate to Maint > Setup . 2. Enter the setup password (defa[...]

  • Page 72

    72 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual 7. Move the cursor to point to the next parameter you want to modify, press Edit , make your changes, then press OK . 8. Press to exit. Press Yes to save your changes. Related topics • See “Synchronized demand” on page 112 for information on using an external [...]

  • Page 73

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 73 If you want to configure for kWh pulsing, you must adjust the pulse weight calculation and unit code as follows: • Pulse Weight = pulses/kWh = 1/0.125 = 8 • Unit Code = kWh Input metering setup Input metering can be configured using the front panel or software. [...]

  • Page 74

    74 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to I/O > Inp Mtr . 4. Move the cursor to point to the input metering channel you want to set up, then press Edit . 5. Move the cursor to point to the p[...]

  • Page 75

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 75 Viewing input metering data You can use the front panel to view the input metering data. Using the meter’s display Navigate to the energy screens and select the input metering channel to (Ch1 - Ch4) to view the data. NOTE: The display screen shows accumulation val[...]

  • Page 76

    76 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual NOTE: Be aware that an unexpected change of state of the digital outputs may result when the supply power to the meter is interrupted or after a meter firmware upgrade. Digital output application example You can connect one of your meter’s digital outputs to a rel[...]

  • Page 77

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 77 Configuring digital outputs using ION Setup You can use ION Setup to configure the digital outputs (D1 and D2). 1. Start ION Setup. 2. Connect to your meter 3. Navigate to I/O configuration > I/O Setup . 4. Select a digital output to configure and click Edit . Th[...]

  • Page 78

    78 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual Configuring digital outputs using the front panel You can use the front panel to configure the digital outputs. 1. Navigate to Maint > Setup . 2. Enter the setup password (default is “0”), then press OK . 3. Navigate to I/O > D Out . 4. Move the cursor to [...]

  • Page 79

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 79 Related topics • See “Synchronized demand” on page 116 for information on using an external source to synchronize meter demand periods. • See “Demand setup” on page 40 for details on configuring a digital output to send demand sync pulses to another conn[...]

  • Page 80

    80 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual Energy pulsing You can configure the meter’s alarm / energy LED or one of the digital outputs for energy pulsing applications. NOTE: The alarm / energy pulsing LED on the PM5561 is permanently set for energy pulsing and cannot be disabled or used for alarms. When [...]

  • Page 81

    PowerLogic™ PM5500 series user manual Chapter 8—Input / Output HRB1684301-01 81 5. Press or to modify the parameter as required, then press OK . 6. Press to exit. Press Yes to save your changes. Configuring the LED or digital output for energy pulsing using ION Setup You can use the ION Setup to configure your meter’s LED or digital output fo[...]

  • Page 82

    82 HRB1684301-01 Chapter 8—Input / Output PowerLogic™ PM5500 series user manual[...]

  • Page 83

    HRB1684301-01 83 Chapter 9 Meter resets Reset commands clear the meter’s onboard data logs and related registers. Meter resets are typically performed after you make changes to the meter’s basic setup parameters (such as power system, frequency, or PT/CT settings), to clear invalid or obsolete data in preparation for putting the meter into acti[...]

  • Page 84

    84 HRB1684301-01 Chapter 9—Meter resets PowerLogic™ PM5500 series user manual Single resets Single resets allow you to clear data only in a specific register or register type. 1. Navigate to Maint > Reset . 2. Move the cursor to point to Single Reset , then press Select . 3. Move the cursor to point to the parameter you want to reset, then p[...]

  • Page 85

    PowerLogic™ PM5500 series user manual Chapter 9—Meter resets HRB1684301-01 85 Power Over kW Select which alarm counter register to reset from the power alarm condition counters. Over kVAR Over kVA Power Factor Lead PF, True Select which alarm counter register to reset from the power factor alarm condition counters. Lag PF, True Lead PF, Disp La[...]

  • Page 86

    86 HRB1684301-01 Chapter 9—Meter resets PowerLogic™ PM5500 series user manual[...]

  • Page 87

    HRB1684301-01 87 Chapter 10 Alarms This section describes the meter’s alarms feature. An alarm is the meter’s means of notifying you when an alarm condition is detected, such as an error or an event that falls outside of normal operating conditions. Alarm overview When an alarm is tripped, the meter records the alarm event, and the alarm indica[...]

  • Page 88

    88 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Digital alarms Digital alarms monitor the ON or OFF state of the meter’s digital inputs (S1 to S4). Digital alarm with setpoint delay To prevent false triggers from erratic signals, you can set up a time delay for the digital alarm. NOTE: To prevent filling the alarm log[...]

  • Page 89

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 89 NOTE: Some alarms do not apply to all power system configurations. For example, line-to-neutral voltage alarms cannot be enabled on 3-phase delta systems. Setpoint conditions A setpoint condition occurs when the magnitude of the signal being monitored crosses the limit spe[...]

  • Page 90

    90 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual The meter records the date and time when the alarm event starts (EV1) and when it ends (EV2). The meter also performs any task assigned to the event, such as operating a digital output. The meter also records maximum values (Max1, Max2) before, during or after the alarm pe[...]

  • Page 91

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 91 Maximum allowable setpoint The meter is programmed to help prevent user data entry errors. Limits have been set for the standard (1-Sec) alarms. The maximum setpoint value you can enter for some of the standard alarms depend on the voltage transformer ratio (VT ratio), cur[...]

  • Page 92

    92 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Leading PF The Leading PF alarm monitors an over setpoint condition. Lagging PF The Lagging PF alarm monitors an under setpoint condition. Phase loss The phase loss alarm is an under setpoint alarm. It monitors the voltages on a 3-phase system and triggers the alarm when o[...]

  • Page 93

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 93 Custom alarms Custom alarms (Cust1s) are setpoint-driven alarms, similar to the standard (1-Sec) alarms. A custom alarm’s input parameters and setpoint subtypes can only be configured using software. The pickup setpoint and dropout setpoint limits are set to -999999 to 9[...]

  • Page 94

    94 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Alarms setup overview You can use the meter display or ION Setup to configure unary, digital or standard (1-Sec) alarms. To configure logic and custom alarms, you must use ION Setup. NOTE: If you make changes to the basic power meter setup, all alarms are disabled to preve[...]

  • Page 95

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 95 Alarm setup using the meter display If your meter is equipped with a display: 1. Navigate to the alarms setup menu screens and select the alarm you want to set up. See “Front panel display and meter setup” on page 33 for basic instructions on using the front panel butt[...]

  • Page 96

    96 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Setting up standard (1-sec) alarms Select the standard (1-Sec) alarm you want to configure then use the following controls to set up the alarm (ION Setup controls are shown in parentheses). NOTE: It is recommended that you use ION Setup to configure standard (1-Sec) alarms[...]

  • Page 97

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 97 Setting up logic alarms Use ION Setup to configure logic alarms. NOTE: You must first configure the alarms you want to use as inputs to a logic alarm. For example, if you use a standard (1-Sec) alarm as one of the inputs, you must set up its setpoint pickup, dropout and de[...]

  • Page 98

    98 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Logic alarm setup error prompts Both the meter and ION Setup have error-checking provisions, and alert you with an error message if the following actions are attempted: • The output of a logic alarm is used as an input to itself. • The same source is duplicated as anot[...]

  • Page 99

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 99 LED alarm indicator You can use the meter’s alarm / energy pulsing LED as an alarm indicator. When set to detect alarms, the LED blinks to indicate an alarm condition. See “Alarm priorities” on page 94 for a description of the LED behavior based on different alarms. [...]

  • Page 100

    100 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual Configuring the LED for alarms using ION Setup You can use the ION Setup to configure your meter’s LED for alarming. 1. Start ION Setup. 2. Connect to your meter 3. Navigate to I/O configuration > Energy Pulsing . 4. Select Front Panel LED and click Edit . 5. Set the[...]

  • Page 101

    PowerLogic™ PM5500 series user manual Chapter 10—Alarms HRB1684301-01 101 Active alarms When an alarm condition becomes true (alarm = ON), the alarm is displayed on the active alarms screen. The alarm details (for low, medium and high priority alarms) are also recorded in the alarm history log. Viewing active alarm details 1. Navigate to Alarm [...]

  • Page 102

    102 HRB1684301-01 Chapter 10—Alarms PowerLogic™ PM5500 series user manual To acknowledge alarms using the meter display: 1. Navigate to Alarm > Unack . 2. Select the alarm you want to acknowledge. Press Detail . 3. Press Ack to acknowledge the alarm. 4. Repeat for other unacknowledged alarms. Active alarms list and alarm history log Each occ[...]

  • Page 103

    HRB1684301-01 103 Chapter 11 Multi-tariff feature This section describes how to set up different tariffs for storing energy values in registers that correspond to each of those tariffs. An example of when this feature can be used is when a utility has set up tariff schedules with different rates based on what day or time of day energy is consumed. [...]

  • Page 104

    104 HRB1684301-01 Chapter 11—Multi-tariff feature PowerLogic™ PM5500 series user manual Command mode overview You can use this mode to send a Modbus command to the device which sets the active tariff. This tariff is applied to the measured energy until you send another Modbus command that sets a different tariff. Related topics • Search your [...]

  • Page 105

    PowerLogic™ PM5500 series user manual Chapter 11—Multi-tariff feature HRB1684301-01 105 You can combine these methods if, for example you wanted to create a tariff that applies on Mondays from January 1 to June 30, from 09:00 to 17:00. However, since only one tariff can be applied at any time, you cannot use an everyday or weekday tariff type b[...]

  • Page 106

    106 HRB1684301-01 Chapter 11—Multi-tariff feature PowerLogic™ PM5500 series user manual Configuring tariffs This section explains how to set up tariffs. You can change the tariff mode using the front panel. When the meter is set to command mode for tariffs, the active tariff is controlled by Modbus commands sent from your energy management syst[...]

  • Page 107

    PowerLogic™ PM5500 series user manual Chapter 11—Multi-tariff feature HRB1684301-01 107 Digital inputs are available for tariffs if they are not used, or if they are only associated with alarms (Normal). To make a digital input available, you must manually disconnect the conflicting association before configuring tariffs. You cannot configure a[...]

  • Page 108

    108 HRB1684301-01 Chapter 11—Multi-tariff feature PowerLogic™ PM5500 series user manual[...]

  • Page 109

    HRB1684301-01 109 Chapter 12 Measurements and calculations This section describes how the power meter processes measured and calculated data. Real-time readings The power meter measures currents and voltages, and reports in real time the RMS (Root Mean Squared) values for all three phases and neutral. The voltage and current inputs are continuously[...]

  • Page 110

    110 HRB1684301-01 Chapter 12—Measurements and calculations PowerLogic™ PM5500 series user manual Power factor min/max convention The meter uses the following convention for power factor minimums and maximums: • For negative PF readings, the minimum PF value is the measurement closest to -0 for PF readings between -0 to -1. For positive PF rea[...]

  • Page 111

    PowerLogic™ PM5500 series user manual Chapter 12—Measurements and calculations HRB1684301-01 111 IEEE mode In IEEE mode, the PF sign is determined by the type of load (inductive or capacitive) contributing to the reactive power component of apparent power. PF sign is positive (+) for capacitive loads (leading power factor). PF sign is negative [...]

  • Page 112

    112 HRB1684301-01 Chapter 12—Measurements and calculations PowerLogic™ PM5500 series user manual The following illustration shows the different ways power demand is calculated using the block interval method. In this example, the interval is set to 15 minutes. Synchronized demand You can configure the demand calculations to be synchronized usin[...]

  • Page 113

    PowerLogic™ PM5500 series user manual Chapter 12—Measurements and calculations HRB1684301-01 113 choose Cmd Sync Block (command-synchronized block demand) or Cmd Sync Roll Block (command-synchronized rolling block demand). Cmd Sync Roll Blk requires that you specify a subinterval. • Clock synchronized demand: This method allows you to synchro[...]

  • Page 114

    114 HRB1684301-01 Chapter 12—Measurements and calculations PowerLogic™ PM5500 series user manual Peak demand The maximum values for the kWD, kVARD, and kVAD power (or peak demand) is maintained in the meter’s non-volatile memory. The peak for each value is the highest average reading since the meter was last reset. The power meter also stores[...]

  • Page 115

    PowerLogic™ PM5500 series user manual Chapter 12—Measurements and calculations HRB1684301-01 115 Load timer The load timer keeps track of how much time the input current exceeds the specified load timer setpoint current. Related topics • See “Configuring advanced setup parameters” on page 39 to set up the minimum current for the load time[...]

  • Page 116

    116 HRB1684301-01 Chapter 12—Measurements and calculations PowerLogic™ PM5500 series user manual[...]

  • Page 117

    HRB1684301-01 117 Chapter 13 Power quality This section describes the meter’s power quality features and how to access power quality data. The meter measures voltage and current harmonics up to the 63rd harmonic, and calculates Total Harmonic Distortion (THD) and Total Demand Distortion (TDD and tdd). Harmonics overview Harmonics are integer mult[...]

  • Page 118

    118 HRB1684301-01 Chapter 13—Power quality PowerLogic™ PM5500 series user manual low demand, the impact of harmonic distortion on your system might be insignificant. However at full load, the THD value for the current harmonics is equal to TDD, so this could negatively impact your system. The meter uses the following series of equations to calc[...]

  • Page 119

    PowerLogic™ PM5500 series user manual Chapter 13—Power quality HRB1684301-01 119 Displaying harmonics data For meters equipped with a front panel display, the following harmonics data is available: • Numeric magnitude and angle of the fundamental (first) harmonic. • Graphical display of the 3rd to 31st harmonics, expressed as a percentage o[...]

  • Page 120

    120 HRB1684301-01 Chapter 13—Power quality PowerLogic™ PM5500 series user manual 2. Navigate to Harm > Crest . The Crest factor information displays. 3. Press to return to the main display screens. NOTE: Your meter’s Modbus map includes registers for harmonics data for integration into your power or energy management system. Related topics[...]

  • Page 121

    HRB1684301-01 121 Chapter 14 Maintenance and upgrades This section describes maintenance information and upgrade procedures for the meter. Maintenance The meter does not contain any user-serviceable parts. There are no moving parts inside the meter that require cleaning. • Do not open the meter. Opening the meter will void the warranty. • Only [...]

  • Page 122

    122 HRB1684301-01 Chapter 14—Maintenance and upgrades PowerLogic™ PM5500 series user manual If the problem is not fixed after troubleshooting, contact Technical Support for help. Make sure you have your meter’s firmware version, model and serial number information available. Meter memory The meter uses its non-volatile memory (NVRAM) to retai[...]

  • Page 123

    PowerLogic™ PM5500 series user manual Chapter 14—Maintenance and upgrades HRB1684301-01 123 Using DLF300 to upgrade firmware 1. Download the latest version of DLF3000 from www.schneider-electric.com, then install it on your computer. NOTE: DLF3000 is a free Schneider Electric utility for downloading firmware to your meter. 2. Download your mete[...]

  • Page 124

    124 HRB1684301-01 Chapter 14—Maintenance and upgrades PowerLogic™ PM5500 series user manual 21. The Firmware Update Group shows the connection name, the firmware version and status (should be “Queued”). The Group Device List shows the device or devices being upgraded. Click Download . NOTE: A warning message displays, “Warning: Relays on [...]

  • Page 125

    PowerLogic™ PM5500 series user manual Chapter 14—Maintenance and upgrades HRB1684301-01 125 12. Exit the ftp client afer the file transfer completes successfully. Technical assistance Visit www.schneider-electric.com for support and assistance with lost passwords or other technical problems with the meter. Make sure you include your meter’s m[...]

  • Page 126

    126 HRB1684301-01 Chapter 14—Maintenance and upgrades PowerLogic™ PM5500 series user manual Phasors can be used to troubleshoot incorrect connections on the meter’s voltage and current inputs. The phasors can reveal switched phase wiring or polarity errors. NOTE: If two phasor lines overlap (i.e. if they have the same relative phase angle), o[...]

  • Page 127

    HRB1684301-01 127 Chapter 15 Verifying accuracy All meters are tested and verified at the factory in accordance with International Electrotechnical Commission (IEC) and American National Standards Institute (ANSI) standards. Your digital power meter does not require re-calibration. However, in some installations a final accuracy verification of the[...]

  • Page 128

    128 HRB1684301-01 Chapter 15—Verifying accuracy PowerLogic™ PM5500 series user manual A warm-up time of 30 minutes is recommended before beginning energy accuracy verification testing. At the factory, the meters are warmed up to their typical operating temperature before calibration to help ensure that the meters will reach their optimal accura[...]

  • Page 129

    PowerLogic™ PM5500 series user manual Chapter 15—Verifying accuracy HRB1684301-01 129 Verifying accuracy test The following are guidelines for testing the meter; your meter shop may have specific testing methods. 1. Turn off power to all test equipment. Use a properly rated voltage sensing device to confirm power is off. 2. Connect the test vol[...]

  • Page 130

    130 HRB1684301-01 Chapter 15—Verifying accuracy PowerLogic™ PM5500 series user manual 6. Depending on the method selected for counting the energy pulses, configure the meter’s alarm / energy LED or one of the digital outputs to perform energy pulsing. Set the meter’s energy pulse constant so it is in sync with the reference test equipment. [...]

  • Page 131

    PowerLogic™ PM5500 series user manual Chapter 15—Verifying accuracy HRB1684301-01 131 Where: • EM = energy measured by the meter under test • ES = energy measured by the reference device or energy standard. NOTE: If accuracy verification reveals inaccuracies in your meter, they may be caused by typical sources of test errors. If there are n[...]

  • Page 132

    132 HRB1684301-01 Chapter 15—Verifying accuracy PowerLogic™ PM5500 series user manual VT and CT considerations The test points are always taken at the secondary side, regardless of whether VTs or CTs are used. Ptot is derived from the values of the voltage and current inputs at the secondary side, and takes into account the VT and CT ratios. If[...]

  • Page 133

    PowerLogic™ PM5500 series user manual Chapter 15—Verifying accuracy HRB1684301-01 133 Using the values from the above example, the maximum pulse constant for the digital output is: 6. Set the pulse constant (K) to a value below Kmax (for example, 300 pulses/kWh), then calculate the new maximum output pulse frequency at Pmax: 7. Check the new ma[...]

  • Page 134

    134 HRB1684301-01 Chapter 15—Verifying accuracy PowerLogic™ PM5500 series user manual[...]

  • Page 135

    HRB1684301-01 135 Chapter 16 Power, energy and power factor This section describes how the meter interprets and calculates power and power factor. Power (PQS) A typical AC electrical system load has both resistive and reactive (inductive or capacitive) components. Resistive loads consume real power (P) and reactive loads consume reactive power (Q).[...]

  • Page 136

    136 HRB1684301-01 Chapter 16—Power, energy and power factor PowerLogic™ PM5500 series user manual Energy delivered / energy received The meter interprets energy delivered or received according to the direction of real power (P) flow. Energy delivered means positive real power flow (+P) and energy received means negative real power flow (-P). Po[...]

  • Page 137

    PowerLogic™ PM5500 series user manual Chapter 16—Power, energy and power factor HRB1684301-01 137 PF sign convention Depending on the regional settings, the meter shows positive or negative power factor according to IEC or IEEE standards. PF sign in IEC mode When the regional setting is set to IEC mode, the meter correlates power factor sign (P[...]

  • Page 138

    138 HRB1684301-01 Chapter 16—Power, energy and power factor PowerLogic™ PM5500 series user manual PF sign in IEEE mode When the regional setting is set to IEEE mode, the meter correlates power factor sign (PF sign) with the PF lead / lag convention (also load type). • For PF lag (inductive), the PF sign is positive (+) • For PF lead (capaci[...]

  • Page 139

    PowerLogic™ PM5500 series user manual Chapter 16—Power, energy and power factor HRB1684301-01 139 Power factor register format Each power factor value (PF value) occupies one floating point register for power factor (PF register). The meter performs a simple algorithm to the PF value then stores it in the PF register. The meter and software int[...]

  • Page 140

    140 HRB1684301-01 Chapter 16—Power, energy and power factor PowerLogic™ PM5500 series user manual PF value is calculated from the PF register value using the following formulas: Quadrant PF range PF register range PF formula Quadrant 1 0 to +1 0 to +1 PF value = PF register value Quadrant 2 -1 to 0 -1 to 0 PF value = PF register value Quadrant [...]

  • Page 141

    HRB1684301-01 141 Chapter 17 MID compliance This section applies only to the PM5561 (referred to in the section as the meter) and contains descriptions and procedures that supplement the meter installation sheet. The information contained here supports the meter’s declaration of compliance with the Measuring Instruments Directive (2004/22/EC). MI[...]

  • Page 142

    142 HRB1684301-01 Chapter 17—MID compliance PowerLogic™ PM5500 series user manual Safety precautions Installation, wiring, testing and service must be performed in accordance with all local and national electrical codes. 1. Turn off all power supplying this device before working on it. 2. Always use a properly rated voltage sensing device to co[...]

  • Page 143

    PowerLogic™ PM5500 series user manual Chapter 17—MID compliance HRB1684301-01 143 Installing the terminal covers The voltage and current terminal covers help prevent tampering with the meter’s voltage and current measurement inputs. The terminal covers enclose the terminals, the conductor fixing screws and a suitable length of the external co[...]

  • Page 144

    144 HRB1684301-01 Chapter 17—MID compliance PowerLogic™ PM5500 series user manual Meter firmware version You can access information about the meter’s OS and RS firmware versions by navigating to Maint > Setup > Diag > Info . The OS CRC value is a number that identifies the uniqueness between different OS firmware versions. NOTE: For [...]

  • Page 145

    PowerLogic™ PM5500 series user manual Chapter 17—MID compliance HRB1684301-01 145 Lock-protected functions This section lists the meter’s lock-protected functions for MID compliance. After the meter is locked, these functions are disabled. These functions can be accessed from the maintenance menu screen. Use the front panel buttons to navigat[...]

  • Page 146

    146 HRB1684301-01 Chapter 17—MID compliance PowerLogic™ PM5500 series user manual Tariff setup menu See “Multi-tariff feature” on page 103 to configure the energy tariffs. Passwords setup menu See “Setting up the screen passwords” on page 43 to change the meter screen passwords. NOTE: When the meter is locked, all other passwords can st[...]

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    Modbus, PowerLogic and Schneider Electric are either trademarks or registered trademarks of Schneider Electric in France, the USA and other countries. Other trademarks used are the property of their respective owners. HRB1684301-01 12/2013 © 2013 Schneider Electric. All Rights Reserved. Schneider Electric 35, rue Joseph Monier CS 30323 F - 92506 R[...]