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Sears 113.24907 manual

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Table of contents for the manual

  • Page 1

    Save This Manual For Future Reference ISears NODEL NO. 113.249070 Serial Number ......................................... Model and serial number may be found at the right-hand side of the platform channel. You should record both model and serial number in asafe place for future use. CAUTIO .- Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS careful[...]

  • Page 2

    - i = L¸ J JL i FULL ONE YEAR WARRANTY ON CRAFTSMAN COPY-CRAFTER CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights wh ch vary from state to state. SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684 i Before operating the Copy-Crafter read and unders[...]

  • Page 3

    19. 20. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped. Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be care- fully checked to ensure that it will operate properly and [...]

  • Page 4

    |$ TOOLSNEEDED Pliers Combination Square i/2 in. Wrench The Copy-Crafter is shipped unassembled in one carton "n Make sure that atl of the ftems are removed from the order tofacilitate packaging, The step by step instructions carton, identify them as shown in the illustratfon on page that fo low explain how to assembte the Copy-crafter and 24,[...]

  • Page 5

    assembly ROUND HEAD BOLTS AND FLANGE NUTS BED ASSEMBLY The Copy-C;rafter Bed is made up of (3) three Channels held together by T{e Rods. All (3) three Channefs are the same except one has the Copy-Crafter label. This is the Front Channel, The other (2) two are Vertical Channels. 1. Assemble the Front Channel and (I) one of the Vertical Channels as [...]

  • Page 6

    MOUNTING COPY-CRAFTER BED TO LATHE BENCH : • I. Remove _he Too Rest Base and lock ng hardwarefrom the Lathe (see your Lathe Owners Manual) and p ace the Tailstock appr0ximateiy 24 inches from the HeadstoCk: • • NOTE: If" your Lathe has a Tool Rest Bracket and i0cking harclware like the one shown in this illustration be sure to unscrew th[...]

  • Page 7

    assembly 7, The Front Charmer should be slightly lower than the top of the Vertical Channels. Check the height with a combination square as shown. If it is higher, loosen the Flange Nuts and lower it. TOOL HOLDER 1. Screw a 1-3/4 inch tong socket head screw tightly into each Knob as shown. / SET SCREW WRENCH / / DOTS 2. Screw a Square Nut onto each[...]

  • Page 8

    ' :' : P_N 3_::: _re_::_he Khobs:and FOilbwer Pins:into the Tool:Post : :::: TOOL POST BASE _/2 INCH SOCKET HEAD SCREW : 6i :An:k!;gnmen_ Gauge is provided to align the tip of the Cutting tliel €_nteriine of Latl_e (see : page:11i number e); The fotiowing Steps explain how of the Square : Nut t0 the: p0irit of the spur: Center as shown,[...]

  • Page 9

    assembgy CRADLE CUTTING TOOL C, d. Remove protective coat{ng from the tip of the Cutting Tool and place it in the Cradle, Insert the Cutting Too} and Cradle into the Too] Post and rotate it back and forth whi}e turning the Set Screw in the top of the Too_ Post. The Set Screw should seat into cove hq the top of the Cutting Tool. ,,,, ........ ,H, ,r[...]

  • Page 10

    8. CUTTING TOOL I 7. CRADLE 6. TOOL POST / 5. CONTROL KNOBS 4. TO( BASE 3. BRACKETS 9. FOLLOWER PINS 2. VERTICAL CHANNELS t 1. FRONT CHANNEL _ 12_ i 13. CENTER SCREW 10. BED PLATE 1. FRONT CHANNEL...comfortably supports your hands while maneuvering the Cutting Tool. 2. VERTICAL CHANNELS...support the Tool Post Base and the Brackets. 3. BRACKETS[...]

  • Page 11

    getting to know your copy-crafter 5, CONTROL KNOBS...provide a comfortable means for maneuvering the Cutting Toot. They are screwed into the holes in the end of the Tool Post for duplicating spindle turnings and: into the opposite ho]es for duplicating faceplate turnings. 6, TOOL POST...supports the Cutting Tool and the Cutting Toot Cradle. It can [...]

  • Page 12

    11_CLAMP PLATE...holds the Lathe Tool Rest to the Vertical Channels for rough turning to the general sha oe and cleaning up sharp corners on the finished turnings. The toot Rest should be set approximately 1/8 inch below the Centerline Of the Lathe and approximately 1/8 inch away from the workoiece. NOTE: The shank length can vary from one Tool Res[...]

  • Page 13

    getting to know your copy-crafter : 12. SHARPENING STONE...is provided for frequent sharpening of the Cutting Tool REMEMBER THAT WHEN THE TOOL 1S SHARP, HALF OF THE JOB IS DONE, Apply a generous amount of light household oil (Do not use motor 0il) to the stone, and with a circular motion hone the entire rounded edge of the toot while holding it fir[...]

  • Page 14

    11/64 INCH DIAMETER HOLE BACKING / Cut two slots I80 ° apart to fit the tip of the screwdriver_ This will allow you to hold the Faceplate while unscrewing the workpiece. Attach the Backing to the Faceptate with three ##12 or #14x3/4 inca flathead wood screws. TUrn the backing round and true up the face so that it is approximately 1/32 inch low in [...]

  • Page 15

    13-114" CENTER LINE HANDLE 1-*--_ 2-314" SOUND BLOCK CENTER LINE I |. t- [ SOUND BLOCK 1 ...... 1-3/4" "I J ,) 1 !132 I CUT WITH SCISSORS ALONG DOTTED LINES Ill-_ z-1/4" m_mm_mmwm/m .-i _CENTER LIN_ !1t32" { 2_ 1 ! ! ] ',_,.. jJ *! ,,,,,,,,,,,,,_,,J , ,,,,,,,, ,J ., , , / I I J "_ GAVEL HEAD _ 2-1/2" --[...]

  • Page 16

    16[...]

  • Page 17

    operation DUPLICATING FROM A TEMPLATE Here are instructions for two simpfe projects which wilt familarize you with making templates, and then duplicating from them. STARTER PROJECT: GAVEL AND SOUND BLOCK 1. Remove page 15A from this manual and cut with scissors along dotted lines. NOTE: The pattern for the handle is full size, however the overall l[...]

  • Page 18

    : : Maneuve_ the cutting T0oi b_ moving your wrists while the // /sides Of Your hands _he::Front Channel. Take very light CUts t6 _tar_ With,_ ohtii YOU get the feel Of the cutt ng ._ :action_: :: : : : ...... L_. : :the cutting T001 _houlcl bedown h toward th e narrow diamete_ ! i ...... i0. ciean up the Sharp corners using the Parting Tool. :: [...]

  • Page 19

    operation 11 _ Turn down both ends to about I/2 inch diameter. 12. Smooth up with sandpaper, 13. Remove the workpiece from the Lathe and cut the ends off. Sand smooth. 14. Select a piece of wood 1-1/4 inches square and t 1-1/4 _nches long for the handle of the gavel. NOTE: When turning small diameters, some woods may tend to *'chatter" or[...]

  • Page 20

    operaUon 7. Attach Tool Rest (See@ 10 page 11) and turn the workpiece to 4-1/2 inches in diameter. GOUGE 2INCH LONG ROUND HEAD BOLT AND A PLAIN HEXAGON NUT Rotate Tool Post 180 degrees and realign the Cutting Tool with the short Follower Pin...screw Knobs into opposite holes for operation. NOTE: When turning facep]ates, do not move Cutting Tool to [...]

  • Page 21

    operation 10, Insert a screwdriver into one of the slots in the backing to prevent it from turning while unscrewing the workpiece. ! 1. Glue a piece of felt to the bottom to prevent marring the furniture surface, CONE POINT SET SCREW DUPLICATING A SPINDLE FROM AN EXISTING ONE t. Two Spindle Brackets are provided for duplicating from an existing s[...]

  • Page 22

    operation turn the Tailstock to the right-hand side of the Lathe bed and replace the: left T_e Rod. Attach a Spindle Bracket to tbe right-hand BraCket: With the C_amp P ate or a piece of plyWood across the Vertical Channels, , ,, align the _'ight-bend cone-Point Set Screw with the point in the Cup center as shown. POINT OF CUP CENTER CLAMP[...]

  • Page 23

    operation 9, Use Sears Contour Gauge 9-3946 to obtain the outline of the existing spindfe for the template, CONTOUR GAUGE 23[...]

  • Page 24

    repair parts PARTS LIST FOR CRAFTSMAN COPY CRAFTER MODEL 113.249070 s._. 24 2. _ 22 26 Figure 1 20 19 I 16 17 24[...]

  • Page 25

    repair parts Key PARTS LIST FOR CRAFTSMAN COPY.CRAFTER MODEL 113.249070 Always Order by Part Number -- Not Key Number FIGURE I No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 70036 70035 STD503105 70027 70038 70037 60355 38546 102589 70026 60356 STD541031 70030 70025 60336 70043 37837 70040 70039 942[...]

  • Page 26

    LIST OF PARTS IN LOOSE PARTS BAGS QTY. Loose Parts Bag #70028 _BContaining the following parts:l racket, Right Template ...................... " Rod. 5/16-18 Tie ............................ 2 Bracket. Left Tern plate ....................... Bracket. Spindle Mounting ................... 2 Clamp ..................................... 2 Wrench ..[...]

  • Page 27

    27[...]

  • Page 28

    SERVICE EL O, 113.249070 HOWTO ORDER REPAIR PARTS Now that you have purchased your Copy-Crafter, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide atl pertinent facts when you call or visit. The model number of your Copy-Crafter will be found on a[...]