Sears 113.299131 manual

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Table of contents for the manual

  • Page 1

    Sears owners manual MODEL NO. 113.299131 CAUTION: Read SAFETY RULES and INSTRUCTIONS carefully CRRFTSMRII 12-INCH MO TORIZED FL OOR SAW assembly operating repair parts Sears, Roebuck and Co., Chicago, III. 60684 U.S.A. and Simpsons-Sears Limited, Toronto Part No. 62465 Printed in U.S.A.[...]

  • Page 2

    general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read the owner's manual carefully. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding t[...]

  • Page 3

    SAFETY INSTRUCTIONS TO OPERATOR WARNING: Do not connect power cord until the following steps have been satisfactorily completed: a. READ CAREFULLY AND UNDERSTAND THE FOL- LOWING INSTRUCTIONS and the "SAFETY RULES FOR POWER TOOLS" ON PAGE 2. b. Examination and operating familiarity with ON-OFF switch, elevation control, bevel control, mite[...]

  • Page 4

    SAFETY INSTRUCTIONS TO OPERATOR 17. 18. 19. 20. Adjust table inserts flush with, or slightly below, the table top. For operations which do not permit the use of a spread- er, serious consideration should be given to the use of jigs or fixtures to hold the work so the hands of the op- erator are removed a safe distance from the point of operation. T[...]

  • Page 5

    unpacking and pre-assembly 4 S 6 t t t t 15 16 17 18 Figure 1 UNPACKING AND CHECKING CONTENTS This Craftsman Motorized Floor Saw is shipped complete in one carton. In order to prevent damage during shipment and facilitate packaging, certain items are removed at the factory and must be assembled when receiyed by the pur- chaser. These "loose&qu[...]

  • Page 6

    assembly and adjustments GROUNDING BLADE _S I!'y/Z-//' f_ _ I 'EG " ./'_I / NO ADAPTER IS I _ ! OVERLOAD I Jfl I AVAILABLE FOR I _ J PROTECTORI " I I TH's TYPE LU°I I Figure 3 J Figure 4 | Figure 5 I END STIFFENER INNER HOLES Figure LING FOOT NUTS, HEX. / iI -13 x // I''_ _ 3/4x5/16 I SIDE STIFFENER 6 H[...]

  • Page 7

    J EXTENSION ROD SUPPORTS Figure 7 Figure 8 SMALL STEEL SCALE TABLE EXTENSfON ,_ Figure 9 FENCE GUID_ BAR RACK SWITCH BOX SCREW Figure 10 ii (2) (3) feners. (See figure 5.) Using parts from the correct loose parts bag, assemble the legs to the saw base with the sixteen 5/16-18x5/8 inch screws and 5/16-18 nuts. (See figure 6.) Leave these screws loos[...]

  • Page 8

    assembly and adiustments SIDE VIEW 4 3 2 1 4 / SAW TABLE SPACER GUIDE BAR RACK LOCKW_ Figure 11 SCREW /4 - 20 x 21N._ SWITCH BOX 4 Figure 12 5 (2) Attach this assembly to the center hole in the table and secure the assembly with a 1/4 inch Iockwasher and I/4-20 inch hex nut. Do not tighten the nut until all attaching screws are in position. (3) Pla[...]

  • Page 9

    -----C. FLEVATIOI_ KNOB CRANK TILT CRANK- Figure 13 Figure 14 Figure 15 -LEVATION .OCK KNOB each of the four set screw positions to determine if the table insert is even with saw table surface. (See figure 13.) If uneveness exists, adjust as follows: (a) If an adjustment is necessary, rotate each of the four set screws (or as many as required) with[...]

  • Page 10

    assembly and adjustments ARBOR WRENCH SHAFT WRENCH ELEVATION CRANK POINTER q CLAMP KNOB aASE OF COMBINATION SQUARI Figure 18 REAR OF SAW sc,_ PENCIL Figure TILT Figure 20 REAR OF SAW PENCIL ELEVATION LOCK KNOB //! / MARK SCALE Figure 21 MARK Figure 22 b. Checking and Adjusting the 45 ° Position (1) Loosen the clamp knob and rotate the tilt crank[...]

  • Page 11

    Insert the scale between the pencil point and blade, as shown in figure 22. If the saw is parallel to the table groove, the scale will just "slide" into the gap between the pencil point and blade. If the scale will not enter this gap, or is loose in the check shown in figure 22, an adjustment of the table trunnlons is required. Proceed as[...]

  • Page 12

    assembly and adjustments Figure 26 DOWN TO LOCK Figure 27 FENCE PAWL Figure 28 Figure 29 12 (5) (6) assembly (2) on the pinion shaft to achieve proper alignment. Tighten the set screw (1) with a 1/8 inch hex-"L" wrench. To adjust for correct gear mesh (depth of tooth contact), loosen the set screw (3, figure 25) with a 1/8 inch hex-"[...]

  • Page 13

    Figure 31 SCALE (WITH MIRROR SURFACE) WINDOW REFLECTED IMAGE .. Figure 32 (2) (3) (4) (5) (6) (7) (8) (9) Using a 5/32 inch hex-"L'" wrench, loosen the set screw at the rear of the fence approximately two turns. (See figure 29.) This screw is located in the fence lock just inside the channel as shown. Place the fence back on saw tabl[...]

  • Page 14

    assembly and adjustments INDICATOR LINE IN PLASTIC WINDOW Figure 33 SCREWS SQUARE LOCK HANDLE STOP PIN ROD ASSEMBLY INDICATOR BLocK Figure 34 (b) If an adjustment is required, loosen the two screws (one at each end of the window) and shift the plastic window until the indicator line is aligned with the "'1" inch line on the scale. (S[...]

  • Page 15

    (2) Place a square against the spreader and saw table top. (See figure 36.) If the spreader bar is not positioned at 90 ° with the table, loosen the two clamping screws (figure 35) and rotate the spreader bar until the spreader is square with the table (figure 36.) Tighten the two clamp- ing screws (figure 35) and recheck to make sure tightening t[...]

  • Page 16

    operating controls OPERATING CONTROLS Before operating the saw, the operator should examine all controls until thoroughly familiar with their functions, as well as making sure that controls are operating properly. (See figure 39.) CAUTION: Under no circumstances should a blade with a diameter greater than 12 inches be used with this saw. 1. Elevati[...]

  • Page 17

    maintenance ELEVATION TILT WORM LOCK KNOB LOCK WRENCH BEVEL GEARS __ _ _'-/_ ELEVATING WORM i MAINTENANCE AND LUBRICATION This Craftsman Saw is a fine machine and should be given the best of care. If kept clean and properly lubricated, it will provide many years of trouble-free service. The follow- ing instructions should be carefully observed[...]

  • Page 18

    proper operating procedures BLOCK Figure 44 Figure 45 Figure 46 Figure 47 DOWN CLAMP RODS CUT 'E)FF " PIECES CROSSCUTTI NG CROSSCUTTING is known as cutting wood across the grain, at 90 °, or square with both the edge and the flat side of the wood. This is done with the miter gage set at "'0". The miter gage may be used i[...]

  • Page 19

    BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle . •. other than g0 degrees with the flat side of the wood. Adjust the blade to the desired angle. Use the miter gage in the groove to the RIGHT of the blade •.. NEVER TO THE LEFT. Hold the workpiece with your right hand and the Iockhan[...]

  • Page 20

    proper operating procedures Figure 53 Figure 54 ALWAYS SUPPORT WORKPIECES Figure 51 Figure 52 I WOR K SUPPORT Use a "saw horse" ,.. and a piece of plywood. (See figure 51.) When "WIDTH OF RIP" is 6 inches and WIDER use your RIGHT hand to feed the workpiece until it is clear of the table. (See figure 52.) Use LEFT hand ONLY to gu[...]

  • Page 21

    EvEN W'TH, AOLE Figure 58 Figure 59 Hold workpiece against auxiliary fence and feed with left hand until workpiece is about EVEN with END of table •.. Stop Feeding. (See figure 57.) Hold workpiece FIRMLY ... turn AUXILIARY FENCE over ... (See figure 58.) Hold workpiece against AUXILIARY FENCE ... feed with RIGHT Hand ... guide with LEFT hand[...]

  • Page 22

    trouble shooting WARNING: FOR YOUR OWN SAFETY, TURN "'OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING TROUBLE SHOOTING TABLE TROUBLE Excessive vibration Cannot make square cut when crosscutting PROBABLE CAUSE 1. Failure to tighten clam p knob 2. Blade out of balance 1. Miter gauge not adjusted properly 2.[...]

  • Page 23

    TROUBLE-SHOOTING TABLE--MOTOR The following table lists some of the most common troubles caused by low voltage, their causes and suggested remedies: NOTE: Motors used on wood-working tools are particularly susceptible to the accumu- lation of sawdust and wood chips and should be blown out or "'vacuumed" frequently to prevent interfer[...]

  • Page 24

    PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW DETAIL A[...]

  • Page 25

    PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 WHEN ORDERING REPAIR PARTS, SHOWN ON THIS LIST: 1. THE PART NUMBER 2. THE PART NAME ALWAYS GIVE THE FOLLOWING INFORMATION AS 3. THE MODEL NUMBER - 113.299131 4. THE NAME OF ITEM-12-1NCH MOTORIZED FLOOR SAW Always order by Part Number - not by Key Number FIGURE 1 Key No. 1 [...]

  • Page 26

    3 2 4 PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 9 10 11 61 62 37 63 5O 48A 49 51A 51 48 47 "0 Q m • 64 65 Figure 2 56 55-[...]

  • Page 27

    PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 Key Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 62459 30494 60177 6362 3540 63062 STD 600803 30613 62341 62342 62340 62339 STD 551131 STD 523106 STD 503705 62093 62330 STD 503103 62098 STD 6[...]

  • Page 28

    repair parts PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 16 6 4 5 1 2 6 7 8 8 FIGURE 3 - 62398 GUARD ASSEMBLY Key Part No. No. Description 62398 1 60297 2 62391 3 62395 4 62389 5 62390 6 STD 551025 7 62136 8 62396 Guard Assembly, Saw Nut, Push Pin, 1/4 x 1-1/2" Support, Guard Guard, Saw Pin, 1/4 x 1-3/4" *[...]

  • Page 29

    PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 1 2 I L 3 4 TO SWITCH • ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE. 12 11 "to MOTOR I0 15 I 8 SEE WIRING DIAGRAM, PAGE 5 Figure 4 Figure 5 FIGU[...]

  • Page 30

    repair parts PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 Figure 6 • I FIGURE 6- 62290 RIP FENCE ASSEMBLY Key Part No. No. Description - 62290 1 423350 2 62126 3 60049 4 62052 5 62051 6 62046 7 STD 511005 8 62291 9 62127 10 62130 11 62131 Fence Assembly, Rip *Screw, Mach., w/Ext. Tooth Lockwasher, 3/8 -16 x 1/2&quo[...]

  • Page 31

    PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED FLOOR SAW MODEL NUMBER 113.299131 14 9 Figure 7 ! 7 FIGURE 7 -62325 MITER GAUGE ASSEMBLY Key Part No. No. Description -- 62325 1 62068 2 STD 551031 3 37893 4 STD 600803 5 135 6 37895 7 37896 tGauge Assembly, Miter Handle, Miter Gauge *Washer, Plain, 21/64 x 1 x 1/16" Gauge, Miter *Screw, Mach., No.8-3[...]

  • Page 32

    Sears owners manual MODEL NO. 113.299131 Sears SER VICE is at YOUR SERVICE wherever YOU live or move in the U.S.A. How to ORDER Repair Parts The Model Number will be found on a plate attached rear of base. Always mention the Model Number when requesting service or repair parts for your 12-inch Motorized Floor Saw. All parts listed herein may be ord[...]