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Sears 831.159370 manual

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Table of contents for the manual

  • Page 1

    ® USER’S MANUAL Model No. 831.159370 Serial No. The serial number is found in the location shown below . Write the serial number in the space above. CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manu- al for future reference. Serial Number Decal SEARS, ROEBUCK AND CO. HOFFMAN EST A TES, IL [...]

  • Page 2

    2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . .[...]

  • Page 3

    3 ASSEMBLED DIMENSIONS: Height: 79 in. Width: 38 in. Length: 91 in. Low Pulley Station Foot Plate High Pulley Station Leg Lever Butterfly Arms Press Arm Weight Stack Seat Backrest Thank you for selecting the versatile WEIDER ® PRO 9628 Home Gym System. The PRO 9628 of fers a selection of weight stations designed to develop every major muscle group[...]

  • Page 4

    4 Note: This introduction will save you more time than it takes to read it! Identifying Parts T o help you identify the small parts used in assem- bly , we have included a P ART IDENTIFICA TION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack- [...]

  • Page 5

    1. Before beginning, be sure that you have read and understood the information on page 4. Locate and open the parts bag labeled “FRAME ASSEMBL Y .” Press a 2” Square Cover Cap (78) onto each end of the Stabilizer (5). Insert two 3/8” x 2 3/4” Carriage Bolts (94) up through the Stabilizer (5) and place it flat on the floor . 1 2. Press a 2[...]

  • Page 6

    5. Press a 1” Square Inner Cap (65) into the side arm (A) on the Press Upright (56). Slide the Press Upright (56) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Press Base (51). Hand tight- en a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Note: The Press Upright (56) must be leaning towards the[...]

  • Page 7

    7. Set two W eight Bumpers (19) onto the bracket on the Stabilizer (5). Insert both Weight Guides (62) through the Weight Bumpers and the bracket on the Stabilizer (5) . Attach the lower ends of the Weight Guides (62) to the Stabilizer (5) with a 3/8” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61) and a 3/8” Nylon Locknut (21). T ighten the[...]

  • Page 8

    8 13. Press Arm Assembly—Locate and open the parts bag labeled “ARM ASSEMBL Y .” Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Align the welded spacers on the Press Frame with the tube (A) on the T op Frame (55). Note: This will be a tight fit. The Plastic Bushings should fit onto the ends of the [...]

  • Page 9

    9 15. Butterfly Arm Assembly Attach a “V”-Pulley (6) and a Long Cable T rap (50) to each Butterfly Arm (47) and (48) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Make sure the Long Cable T raps (50) are posi- tioned as shown. Identify the Right Arm (48) and the Left Arm (47) by imagining yourself sitting on the seat. Note [...]

  • Page 10

    10 18. Locate and open the parts bag labeled “Cable Assembly and Pulleys.” For Cable identification and routing during steps 18-35, refer to the Cable Diagram and Cable ID Chart on page 19. T ighten the Bolt and Locknut on the pre-assembled Pulley (15) on the T op Frame (55) Attach a “V”-Pulley (6) and a Long Cable T rap (50) to the indicat[...]

  • Page 11

    11 22. Attach the 3 1/2” Pulley (15) and a Cable T rap (66) to the two “I”-plates (81) with a 3/8” x 2“ Bolt (12) and a 3/8” Nylon Locknut (21). Make sure the Cable T rap (66) is positioned as shown. Route the Short Cable (23) around the Pulley (15) attached to the “I”-plates in the direction shown. Route the Short Cable (23) throug[...]

  • Page 12

    12 24. Attach a “V”-Pulley (6) and a Long Cable T rap (50) to the lower hole on the Press Upright (56) with a 3/8” x 4 1/4” Bolt (80), a 3/8” Flat W asher (9) and a 3/8” Nylon Locknut (21). Make sure the “V”-Pulley is on the indicated side of the Press Upright and that the Long Cable T rap is positioned as shown. T ighten the Bolt a[...]

  • Page 13

    13 27. Locate the Long Cable (58). It has a closed loop on one end and a threaded tip on the other . Attach the closed loop to the Press Upright (56) with a 5/16” x 2 3/4” Bolt (1 1), a 5/16” Flat W asher (8) and a 5/16” Nylon Locknut (3). Make sure the flat side of the closed loop is turned towards the Upright. Make sure the Long Cable is [...]

  • Page 14

    14 30. Route the Long Cable (58) around the 3 1/2” Pulley (15) on the Butterfly Base (4). Attach the Long Cable to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat W asher (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset [...]

  • Page 15

    15 35. Locate and open the parts bag labeled “Seat Assembly .” Attach the Backrest (41) with the name decal to the Press Upright (56) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat W ashers (10). 35 Seat Assembly 33. Remove the 3 1/2” Pulley (15) from the Long “U”- Bracket (57). Route the Medium Cable (86) around the Pulley in[...]

  • Page 16

    16 38. Move to the other end of the unit. Attach the remain- ing Backrest (41) to the Butterfly Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat W ashers (10). 38 37. Attach the other end of the Seat (13) to the Press Seat Frame (77) with a 1/4” Flat W asher (10) and a 1/4” x 2 1/2” Screw (43). 37 43 10 13 41 43 10 42 7[...]

  • Page 17

    40. Press a 1 1/2” Square Inner Cap (32) into the Leg Lever (29). Lubricate the 5/16” x 2 1/4” Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the Bolt and a 5/16” Nylon Locknut (3). Do not overtighten the Nylon Locknut. The Leg Lever must be able to pivot freely . Insert the 5/16” x 2” Eyebolt (35) into the Leg Lever ([...]

  • Page 18

    18 44. Attach the Adjustment T ube (88) to the Leg Press Arm (89) with the Small Lock Pin (90). Make sure the Leg Press Plate (87) is oriented as shown. 44 88 90 87 89 45 BUTTERFL Y 45. Remove the decals from the decal sheets (not shown) and apply them to the home gym system in the loca- tions shown in the illustration below . ARM PRESS LEG PRESS L[...]

  • Page 19

    19 46. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT , beginning on page 20 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly , find and correct th[...]

  • Page 20

    20 Attaching the Lat Bar or Nylon Strap to the High Pulley Station Attach the Lat Bar (54) to the Short Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Medium Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in t[...]

  • Page 21

    21 Attaching the Leg Lever to the Low Pulley Station T o use the Leg Lever (29), the seat must be attached to the Butterfly upright (see A TT ACHING AND REMOVING THE BUTTERFL Y SEA T on page 20). Attach one end of the Chain (52) to the Medium Cable (86) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip.[...]

  • Page 22

    22 Press Butterfly High Leg Leg Low Weight Arm Arm Pulley Lever Press Pulley Plates (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) To p 19 5 7 7 31 7 1 41 10 20 17 74 17 2 62 23 30 30 1 15 30 3 84 32 40 43 146 43 4 108 38 53 58 183 58 5 131 43 65 68 220 68 6 168 48 76 83 283 83 7 195 51 87 95 334 95 8 225 60 98 107 395 107 This chart shows the approxima[...]

  • Page 23

    23 Tightening the Cables Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the Cables before resistance is felt, the Cables should be tightened. Insert the Weight Pin (26) under one of the indicated Weights (25). Slack can be removed from the Cables by tightening the 1/4” [...]

  • Page 24

    1" Round Inner Cap (49) 1" Round Cover Cap (70) 3/4" Round Inner Cap (34) 5/16" x 2" Eyebolt (35) 1 1/2" Square Inner Cap (32) 1 3/4" Square Inner Cap (44) 2" Square Inner Cap (27) 2" Square Cover Cap (78) 1" Square Inner Cap (65)[...]

  • Page 25

    1/4" Flat W asher (10) 5/16" Flat W asher (8) 1" Retainer (69) 3/8" Flat W asher (9) 5/16" x 1 3/4" Bolt (72) 3/8" Nylon Locknut (21) 1/2" x 3/4" Spacer (61) 1/4" Nylon Locknut (2) 3/8" Nylon Jam Nut (83) 5/16" x 2 1/2" Carriage Bolt (1) 5/16" x 2 3/4" Carriage Bolt (14) 3/8[...]

  • Page 26

    Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty . Description 1 6 5/16” x 2 1/2” Carriage Bolt 2 4 1/4” Nylon Locknut 3 23 5/16” Nylon Locknut 4 1 Butterfly Base 5 1 Stabilizer 6 6 “V”-Pulley 7 4 3/8” x 2 1/2” Bolt 8 1 1 5/16” Flat W asher 9 3 3/8” Flat W asher 10 [...]

  • Page 27

    12 20 15 66 21 41 10 43 23 72 3 10 2 12 81 81 15 15 21 10 43 41 3 21 6 50 7 78 78 19 93 93 1 51 5 12 15 66 1 27 21 21 66 16 15 3 3 9 83 34 34 30 30 35 32 8 3 28 30 34 28 30 34 10 33 2 24 14 40 38 18 37 13 45 45 44 44 70 69 69 70 74 7 50 6 21 74 11 8 27 12 15 21 16 15 44 49 83 27 23 44 3 55 61 21 60 62 3 31 31 54 52 53 39 76 63 64 25 26 3 32 29 67 1[...]

  • Page 28

    Ordering Replacement Parts Full 90 Day W arranty Part No. 147567 H01572-A R0998A Printed in USA © 1998 Sears, Roebuck and Co. QUESTIONS? If you find that: • you need help assembling or operating the WEIDER ® PRO 9628 Home Gym System • a part is missing • or you need to schedule repair service call our toll-free HELPLINE 1-800-736-6879 Monda[...]