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Seat Ibiza SC Trophy manual

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Table of contents for the manual

  • Page 1

    SEAT Ibiza SC Tro phy Workshop Manual[...]

  • Page 2

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 2 of 29 CONTENTS 1. IDENTIFICATION NUMBERS .......................................................................... 3 2. ENGINE ................................................................................................................. 4 2.1. Engine tightening torques ........[...]

  • Page 3

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 3 of 29 1. IDENTIFIC A TION NUMBE RS Engine number The code letters and the en gine num ber appear on the sticker - arrow- next to the d istribution cas ing and on the crank case on the ge arbox. SEAT Sport en gine numb er The SSp ident ification num ber from SEAT Sport is placed on t[...]

  • Page 4

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 4 of 29 2. ENGINE 2.1. Engine tightening to rques Engine support un it Gear box supp ort unit Pendulum suppo rt Engine / gear bo x union -A- 1) 20 Nm + 90° ( 1 / 4 vuelta) -B- 1) 30 Nm + 90° ( 1 / 4 vuelta) 1) replace bolts -A- 1) 50 Nm + 90° ( 1 / 4 vuelta) -B- 1) 40 Nm + 90° ( 1[...]

  • Page 5

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 5 of 29 Intermediate bra cket Turbo Exshaust 1 60 Nm 2 60 Nm 1 Bolt 8 Nm 8 Nut M8 20 Nm 14 Bolt 20 Nm 16 Hollow bolt 30 Nm No. Tight ening torque Nm 2 Heat shield 5 3 Clamp 25 7 Bolt 25 8 Bolt 10 10 Lambda probe 50 11 (add sealant) 40 12 (add sealant) 20 14 Always replace[...]

  • Page 6

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 6 of 29 2.2. Change the CAVE eng ine oil Note: Rotation t ool -T 20050- Warning! Prevent the oi l dripping ont o vehicle com ponents. Before starting t he rem oval, cover the alternator with a cloth First, loosen t he oil filter -ar row- with the rotation tool - T20050- before c omple[...]

  • Page 7

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 7 of 29 3. TRANSMISSI ON 3.1. Gear box union b olts Mechatronica. C hange Control Cable from the le ver rotar y switch. Verify: From "P" and th e pad holdi ng, pull the g ear lever ab out 5 mm rearward and k eep in this position, withou t articulating "R ". Releasi[...]

  • Page 8

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 8 of 29 Gear box lever adjustmen t: Disconnect the power on. Loosen the sc rew of the sl ide. Note: W ith the thumb scr ew tighten loose, the lever of the actuating m echanism of the change m ust alwa y s rem ain in "P"; otherw ise the adjus tment will not corr ect Put in &q[...]

  • Page 9

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 9 of 29 3.3. Drive shaft with A AR tripod joint Tight ening torques No. Bolt Thread Tight ening torque (N m) 1 Securing the articulated shaf t M16 240 Nm loosening and t ightening 240Nm + 90º 10 Attachment of the articulated e lement Prior: diagonal ly 10Nm M8: diagonal ly 40Nm M10: [...]

  • Page 10

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 10 of 29 4. FUEL Safet y preca utions w hen working on th e fuel suppl y s ystem WARNING! Fuel s y stem is under press ure. W ear safet y gloves and glasses to avoid injur y and contact with skin. Before loose ning hos e connec tions, a cloth m ust be wra pped around the connec tion. [...]

  • Page 11

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 11 of 29 5. STEERING R ACK No. Bolt Thread Tight ening torque (N m) 6 For conic bal l joint M12 x 1,5 20 Nm + 1 / 4 turn (90º) 9 Hollow bolt& re tention valv e 40 Nm 16 Steering rack fixation M10 x 84 50 Nm + 1 / 4 turn (90º)[...]

  • Page 12

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 12 of 29 Power steering : check lev el, top up w ith hydraulic f luid as necessar y Note: Do not re use draine d h ydraulic fluid. -Unscrew the sea ling plug - 1 from the electro-h ydraulic pump unit -2-. -Wipe the oil di pstick with a clean rag. -Screw the seal ing plug in b y hand a[...]

  • Page 13

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 13 of 29 6. FRONT A XLE 6.1. Tightening torques Front sub-ch assis Transverse sw inging arm Bolted joint Thread Tightening torque (Nm) To the strut M 12 x 1,5 x 70–11 0 70 + 90° To the ball joint M10 40 + 45° To the strut M10 x 82 70 + 90° Anti-roll bar Bolted joint Thread Tighte[...]

  • Page 14

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 14 of 29 Steering rack Bolted joint Thread Tightening torque (Nm) Swinging arm ball jo int M12 x 1,5 20 + 90° Front speed sensor M6 x 16 8 Steering ball joint M12 x 1,5 20 + 90° 6.2. Shock absorber fixation Note The drive shaf t should never be left suspen ded becaus e the internal [...]

  • Page 15

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 15 of 29 7. RE A R A XL E 7.1.1. Rear axle scheme Bolted joint Pos. Tight ening torque (Nm) Attachment of rear axle to t he support Always replace the nut and bolt! 1 100 Nm Attachment of shock absorber to the re ar axle Always replace the nut and bolt! 2 80 Nm Toe & cam ber space[...]

  • Page 16

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 16 of 29 7.1.2. Rear shock absor ber Position Tight ening torque (Nm) 1 By hand 2 40 Nm 3 80 Nm Replace: Before lifting the vehicle off the groun d, measur e the height of the centre of the wheel to the bod y. Once the strut has been re placed, tight en the rigid strut attachm ent bol[...]

  • Page 17

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 17 of 29 8. BRAKES 8.1. Connection of the master cylinder brake lines to the hydraulic unit. A - From the brak e m aster cylinder press ure-bar pisto n circuit to the h ydraulic unit B - Brake m aster cylinder floati ng piston circuit to th e hydraul ic unit 2 - From the h ydraulic un[...]

  • Page 18

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 18 of 29 8.3. Replace brake pad s Removal: Extract the reta ining spring from the pad b y carefully lever ing with a scr ewdriver bet ween the spring and the brake pad s ecuring spr ing. Note The spring is su bject to pr essure; protec t your hand. Pay particular att ention to t he br[...]

  • Page 19

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 19 of 29 Position the brak e pads -1- and -2- on the br ak e caliper. Screw the brak e caliper ca sing to the brak e back plate with the two gui de pins, tighten ing them to tightening torque 30 Nm . Ensure that the brake hose is fitted tensi on-free. Place the reta ining spring i n t[...]

  • Page 20

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 20 of 29 8.4. Bleeding There are t wo ways. a) Vacuum tool. b) By hand. W e recommend by hand. I t’s advisa ble to bleed following that or der: RR / RL / FL / FR. Car status: Engine stoped W ithout contact Note -Use the liquid i ndicated on the SEAT Ibi za SC Troph y characteristic [...]

  • Page 21

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 21 of 29 9. Electric Diagnosis connec tion: Mounting Locati on: the ter m inal for diagnosis is located below of the protect or for the k nees, to the left of the steer ing wheel. 9.1. Fuses: 1 - Fuses (SA) to the sock ed fuses A 2 - Fuses (SB) to the sock ed fuses B 3 – Not used 4 [...]

  • Page 22

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 22 of 29 Fuses list (SA) to the sock ed fuses A,. Núm. Name in the sch em e of power circuit Nominal value Function / com ponent T erminal 1 Fuse 1 of the socked fuses A -S A1 - 150 A Alternator -C- 30a 2 Fuse 2 of the socked fuses A -S A2 - - Free 3 Fuse 3 of the socked fuses A -S A[...]

  • Page 23

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 23 of 29 4. Fuses (SC) to the socket fuses C bellow dashboard, left hand Fuses colour 50 A - red 40 A - orange 30 A -green 25 A -whit e 20 A -yellow 15 A -blue 10 A -red 7,5 A -brown 5 A - beige 3 A - purple Fuses list (SC) to the sock et fuses C . Núm. Name in the sch em e of power [...]

  • Page 24

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 24 of 29 7 Fuse 4 of the socke d fuses C -SC7- 7,5 A Dash-board Control Unit -J2 85- 55a Ga te Way Controle Un it -J519- (T73a/6) 8 Fuse 8 4 of the socke d fuses C -SC8- - F ree 9 Fuse 9 4 of the socke d fuses C -SC9- 10 A Intermitent widscree n wiper -E22- 15a Interm itent windscreen[...]

  • Page 25

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 25 of 29 Inyector cy lindre 4 -N33- (BTS, CEKA y CGGB) Electro valve for the over boost control -N75- (CA VE y CAVF) Valve 1- for the ca m control -N20 5- (CAVE y C A VF) Turbo air recircu lation valve cont rol -N249- (CA VE y CAVF) Electro magnetic c lutch for compres or -N421- (CA V[...]

  • Page 26

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 26 of 29 57 Fuse 57 of the socked fuses C -SC57- 15 A Other models 5 6b 58 Fuse 58 of the socked fuses C -SC58- 15 A Other models 5 6b 9.2. Diagnosis The Leon SEAT I biza SC Trop hy is equipped wi th two sy stems for diagnosis of failures .  Logger Mot rosport  VAS / VAG 9.2.1. [...]

  • Page 27

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 27 of 29 10. LIQUID & C A P ACITY POSITION BR AND TYPE QUANTIT Y ENGINE CASTROL EDG E 10 W - 60 3.6 l with filter GEAR BOX MECHATRO NICA V W G ROUP G 004 000 M2 1 l GEAR BOX VW G ROUP G 052 171 1.7 l POW ER STEERING V W G ROUP G 004 000 M2 1.5 l COOLING LIQUID VW GROUP G 004 000 M[...]

  • Page 28

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 28 of 29 12. A DI TTION AL INFORM A TION & RECOMMEND A TIO NS GENERAL • Most pieces used in th is car ar e series, theref ore any inf ormation require d to perf orm a job that you wish to carr y out on the SEAT Ibiza SC Tr ophy and that are not desc ribed in this W orkshop m anu[...]

  • Page 29

    SEAT IBIZA SC TROPHY W ORKSHOP MANUA L FOR SEAT IBIZA SC T ROPHY 29 of 29[...]