Sharp UX-2200CM manual

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Table of contents for the manual

  • Page 1

    1 - 1 UX-2200CMU/CMC FO-2150CMU/CMC F ACSIMILE INK JET PRINTER UX-2200CM MODEL FO-2150CM No. 00ZU220CMUTME TECHNICAL MANUAL Parts marked with " " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set. This document has been published to [...]

  • Page 2

    UX-2200CMU/CMC FO-2150CMU/CMC – 1 – [1] Engine Specifications 1. Mechanism Resolution : 600 dpi x 600 dpi addressability Print Speed : 3 PPM draft text with black cartridge Print Swath : 8 inches Duty Cycle : Up to 500 pages per month maximum, 170 pages per month average Dimensions (approximate) : 350mm x 125mm x 60mm Weight (approximate) : 1.2[...]

  • Page 3

    UX-2200CMU/CMC FO-2150CMU/CMC [4] Circuit description 1. General description The compact design of printer PWB is obtained by using 8 bit microprocessor(CPU) and ASIC in the printer control section. 2. Electrical System The PWB provides mechanical control for Ink Jet Printer . Figure 1 shows the interconnection of PWB and other electrical component[...]

  • Page 4

    UX-2200CMU/CMC FO-2150CMU/CMC 3. Electricai Overview The information in this section appears in a sequence relative to the system diagram in the following figure. 4. Power Supply Connector The mechanism requires two voltages (+5V and +24V). These two voltages supplied from CNPR T connector. 5. Host interface connector Connector CNPRT on the printer[...]

  • Page 5

    UX-2200CMU/CMC FO-2150CMU/CMC 7. Driver IC The paper motor and carriage motor require current that cannot be driven directly from ASIC chip. Motor driver IC provide the additional current and voltage capability . The driver IC (IC1 and IC2) located near the respective motor connector on the printer PWB also connect back to the ASIC. Two additional [...]

  • Page 6

    UX-2200CMU/CMC FO-2150CMU/CMC 9. Carriage Motor The ASIC controls the carriage motor , which is a stepping motor that connects via a 4-pin connector to CN2 on the printer PWB. 10. INK Cartridge Carriage The carriage connects via a flex circuit that plugs into the 32 pin connectors, CN3 and CN4 on the printer PWB. The ink cartridge contacts connect [...]

  • Page 7

    UX-2200CMU/CMC FO-2150CMU/CMC – 6 – 12. Home Position Sensor LEFT RIGHT CARRIAGE HOLDER A B C The home position of carriage is detected as a result of change of output of photointurrupter A which is caused due to shutting-off of optical path of photointerrupter A by the slit B . While the photointerrupter is shut off by the slit B, the output ([...]

  • Page 8

    UX-2200CMU/CMC FO-2150CMU/CMC [5] Overall T rouble Shooting Of Printer PWB FRONT VIEW B C E Q1 FRONT VIEW BE C Q101 Figure 1 Figure 2 – 7 – NG NG • BOTH CARRIAGE MOTOR AND FEED MOTOR ARE NG. OPEN REPLACE F100 AND F101 +24V AT Q1-E (Figure 1) OK OK NG FUSE “F100” AND “F101 +24V AT Q1-C (Figure 1) +5V AT Q101-B (Figure 2) CHECK RESISTANCE[...]

  • Page 9

    UX-2200CMU/CMC FO-2150CMU/CMC CHECK WAVEFORMS IC2 ( 3,5,7,9 pin) (Figure 3) REPLACE PRINTER PWB FUSE “F101” Check the laser diode driver. OPEN OK OK OK CHECK WAVEFORMS IC2 ( 2,4,6,8 pin) (Figure 4) NG CHECK IC5 REPLACE PRINTER PWB REPLACE IC5 • FEED MOTOR IS NG (CARRIAGE MOTOR IS GOOD) REPLACE F101 NG OK OK CHECK IC2 REPLACE PRINTER PWB REPLA[...]

  • Page 10

    UX-2200CMU/CMC FO-2150CMU/CMC MISSING MANY NOZZLES CLEAN NOZZLES NG NG YES REPLACE ANOTHER CARTRIDGE NO • MISSING NOZZLES (RESULT OF CHECK PATTERN OR CLEAN NOZZLES CHECK +24 PATTERN CHECK IC AND CONNECTOR BY REFERING TO THE TABLE 1&2 CHECK THE SOLDER IC4, IC6 COMMON pin IC 5 82-89 pin IC4 1,4,40,41,43,44 pin IC6 1,4,40,41,43,44 pin OK OK CHEC[...]

  • Page 11

    UX-2200CMU/CMC FO-2150CMU/CMC [6]How to Decide the Number of the Wrong Nozzle FUNC + 6 + + “CLEAN NOZZLES” A B Nozzle 1 Nozzle 56 Horizontal lines on A and B correspond to nozzle #1,#2 .... #56 from left side to right side. If there are missing horizontal lines, you can decide the number of wrong nozzle from pattern A or B . Note) Don’t use t[...]

  • Page 12

    UX-2200CMU/CMC FO-2150CMU/CMC Nozzle# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IC 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 PIN 39 39 35 35 31 31 25 25 36 36 32 32 26 26 37 37 33 33 27 27 38 38 34 34 30 30 24 24 CN 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 PIN 9 28 10 27 11 26 12 25 13 2[...]

  • Page 13

    UX-2200CMU/CMC FO-2150CMU/CMC 2ms / d CN1-2 CN1-3 CN1-4 CN1-5 CH1=50V DC P:10 T:1.92ms Stopped CH2=50V DC P:10 1/ T:520.8Hz CH3=50V DC P:10 CH4=50V DC P:10 T 1 2 3 4 G G G G G : 0V [7] W aveforms FEED MOTOR W A VEFORMS WHEN FEEDING P APER Figure 1 – 12 –[...]

  • Page 14

    UX-2200CMU/CMC FO-2150CMU/CMC CARRIAGE MOT OR W A VEFORMS – 13 – Figure 2 20s / d CN2-1 CN2-2 CN2-3 CN2-4 CH1=20V DC P:10 T:19.2¨s Stopped CH2=20V DC P:10 1/ T:52.08kHz CH3=20V DC P:10 CH4=20V DC P:10 T 1 2 3 4 When the cartridge holder is at the position of replacing cartridge. 1ms / d CN2-1 CN2-2 CN2-3 CN2-4 CH1=20V DC P:10 T:960¨s Stopped [...]

  • Page 15

    UX-2200CMU/CMC FO-2150CMU/CMC CARRIAGE MOTOR W A VEFORMS MEASURED FOR CHECKING OUT OF INK 2ms / d CN2-1 CN2-2 CN2-3 CN2-4 CH1=20V DC P:10 T:1.92¨ms Stopped CH2=20V DC P:10 1/ T:520.8Hz CH3=20V DC P:10 CH4=20V DC P:10 T 1 2 3 4 500s / d CN2-1 CN2-2 CN2-3 CN2-4 CH1=20V DC P:10 T:480¨s Stopped CH2=20V DC P:10 1/ T:2.083kHz CH3=20V DC P:10 CH4=20V DC[...]

  • Page 16

    UX-2200CMU/CMC FO-2150CMU/CMC Action Check the motor for binds,or loose motor pulley . T urn the printer off and disconnect CN2 from the system board.Check for motor pins shorted to the motor housing.If you find a pin shorted to the housing,replace the motor . If the failure remains,replace the system board. A noisy or chattering motor or a motor t[...]

  • Page 17

    UX-2200CMU/CMC FO-2150CMU/CMC FRU Envelope Guide Action Be sure the envelope guide has been turned to the envelope load position. Be sure the envelope guide is against the envelopes. Perform the ‘Paper Feed Service Check’on page 4. 1 FRU Maintenance Station Assembly Wiper Cap Action As the carrier moves to the right over the maintenance station[...]

  • Page 18

    UX-2200CMU/CMC FO-2150CMU/CMC FRU System Board Paper Feed Motor Drive T rain Assembly Auto Sheet Feeder Mid-Frame Asm Access Cover Asm End-of-Forms Flag and Spring End-of-Forms Sensor Action T urn the printer on and verify the paper feed motor activates. Be sure the end-of-form sensor lever is in the down position. T urn the printer off and disconn[...]

  • Page 19

    UX-2200CMU/CMC FO-2150CMU/CMC 5. Paper Path Service Check Examine the machine for the following before you being this service check: • Check the entire paper path for obstructions • Be sure the correct type of paper is being used. • Be sure the printer is installed on a flat surface. 6. Power Service Check FRU Large and Small Feed Rollers Sma[...]

  • Page 20

    UX-2200CMU/CMC FO-2150CMU/CMC – 19 – [9] IC Signal Name IC 8 : VHiTMP87PH47U (TMP87C807U) 1. Pin Assignment (T op View) 2. Block Diagram 34 35 36 37 38 39 40 41 42 43 44 22 21 20 19 18 17 16 15 14 13 12 33 32 31 30 29 28 27 26 25 24 23 P63 P62 P61 P60 N.C. VSS XOUT XIN RESET TEST P00 P14(PPG) P13(DVO) P12(INT2/TC1) P11(INT1) P10(INT0) P51 P50 P[...]

  • Page 21

    UX-2200CMU/CMC FO-2150CMU/CMC P07 to P00 I/O P17,P16 I/O P15(TC2) I/O(Input) P14(PPG) I/O(Output) P13(OVO) P12(INT2/TC1) I/O(Input) P1 1(INT1) P10(INT0) P22(XTOUT) I/O(Output) P21(XTIN) I/O(Input) P20(INT5/STOP) P51,P50 Output P67 to P60 I/O(Output) P77(HSO) I/O(Output) P76(HSCK) P75(SO) P74(SI) P73(SCK) I/O(I/O) P72(PWM/PDO) I/O(Output) P71(INT4) [...]

  • Page 22

    UX-2200CMU/CMC FO-2150CMU/CMC – 21 – IC 4 , 6 : VHil6451///-1 (L6451) 1. Pin Connection (T op View) 2. Block Diagram (case of 4 bit) 6 5 4 3 2 1 44 43 42 41 40 OUT 27 CHIP ENABLE COM 2 GND LOGIC SUPPLY IN D IN C IN B GND IN A COM 1 OUT 0 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 GND N.C. N.C. OUT 17 OUT 16 OUT 15 OUT 14 OUT 13 OUT 1[...]

  • Page 23

    UX-2200CMU/CMC FO-2150CMU/CMC Name Function VDD 5V Logic Supply . GND Logic and Power Ground. OUT0 to OUT27 DMOS Output. CLAMP This pin has to be connected to the power supply voltage of the head resistors. Each of the output DMOS have their drain connected with the anode of a protection diode, all the cathodes of the protection diodes are connecte[...]

  • Page 24

    UX-2200CMU/CMC FO-2150CMU/CMC [10] Exploded V iew a a 26 14 37 45 54 56 56 55 11 15 16 18 17 36 25 905 10 24 21 20 19 4 1 32 3 13 2 31 28 INK SENSOR PWB Note : Since the parts circled by dots can not be supplied, change it as a unit 8 7 9 30 27 29 48 45 5 6 12 11 901 903 36 34 35 57 41 47 43 46 42 51 49 50 53 52 38 58 38 38 43 52 40 B5 B12 B12 B12 [...]

  • Page 25

    UX-2200CMU/CMC FO-2150CMU/CMC NO. P ARTS CODE PRICE RANK NEW MARK PA R T RANK DESCRIPTION [8] Printer unit 1 N C Frame chassis 2 N C Carrier cover(K) 3 N C Main shaft 4 N C Main shaft holder 5 N C Belt tension spring 6 N C Idler pulley holder 7 N C Carrier latch 8 N C Carrier latch SP 9 N C FFC plate 10 N C Main spring B 11 N C Timing belt 12 N C I[...]

  • Page 26

    UX-2200CMU/CMC FO-2150CMU/CMC No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher . SHARP CORPORA TION Communication Systems Group Quality & Reliability Control Cen[...]