Shindaiwa DGW310MC manual

Caution Do not operate the generator/ welder , or any other appliance, before you hav e read and underst and the in structions for use and keep near for read ily use O W N E R ’ S M A N U A L GENERA T O R / WELDER DGW310DMC DGW310MC Sound Proof V ertical , W ater-Cooled 4-Cycle Diesel Engine T able of Contents 1. Safety Guidelines ·······?[...]

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1 Introduction T h a n k y o u f o r p u r c h a s i n g S h i n d a i w a S o u n d P r o o f D i e s e l E n g i n e G e n e r a t o r . ● T h i s u s e r m a n u a l w a s p r e p a r e d t o e n s u r e t h e s a f e o p e r a t i o n o f t h i s e q u i p m e n t . T h e r e f o r e , t h e m a n u f a c t u r e r o f t h i s e q u i p m e n[...]

2 Danger: Suffocation from exhaust fume ● Exhaust fume f rom the engine contains m any elem ents harmful to hum an. Do not operate this equipm ent in poorly venti lated areas, suc h as inside a room or in a tu nnel. Danger: E lectric Shock ● Do not touch the o utput terminals d uring operatio n ● Do not insert m etal objects (such as pin or w[...]

3 Caution: Injuries to ey e and skin ● Be sure to wear spark protection glass ( es), l ong-sleeve shirts, gloves, etc. in order to protect eyes and sk in from harmf ul spa rk in weldin g. ● Battery fluid contains diluted s ulfuric acid. Avoid contact with e yes skin or on clothi ng. If the acid com es in contact, es pecially with eyes, flush wa[...]

4 Caution: Burns ● Do not touch the engine and muffler during operation and imm ediately after stopping the equipment, for the tem perature can reac h extremel y high. ● W hen chec king engine oil or c hanging oil, a lways stop the en gine, and wait until the eng ine c ools down. If you open either the oil gauge or the oil plug during operation[...]

5 ■ Location of warning labels W hen any w arning label becom es unreadable or dam aged, place a new l abel on t he appropr iate location. W hen ordering a new label, use the follo wing part number . 1. Suffocation from ex haust fume (No.19402-0010 6) 2. Suffocation from welding fum e (No.19402-0010 7) 3. Electric Shock (No.19402-0010 2) 4. Elect[...]

6 Model D G W 3 1 0D MC DGW 310MC Generating Method Rotating Field R at e d Cu rr e nt ( A) 2 60 2 8 0 R at e d L o ad Vo lt a ge (V ) 3 0. 4 3 1 .2 R a te d Du ty Cy cl e (% ) 1 00 R at e d S pe ed mi n -1 ) 3 00 0 3 60 0 N o L o ad Vo l ta g e ( V ) M AX 8 5 A d ju st ab le R a ng e ( A ) 3 0 1 6 0 3 0 1 6 0 Welding Rod ( φ ) Eco 2.0 4.0 Eco 2.0[...]

7 ● Arc W elding ● Electric T ools and Home Appliances ● Power Sup ply to lights D G W 3 1 0 D M C 3. Use 4. Part s Caution Damage to the property and se condary damage ● Do not use other than the above purposes ● Never use it without consulting with medical equipment manufacturer , doctor , h ospital and obtaining confirm ation in Hospit[...]

8 DGW 310MC DGW 310DMC Breaker Star ter Switch Output Change SW Slow Dow n SW D isplay Change SW Displ a y F requency Change SW Welding T er minal Battery Fuse(Upper10A Lower 50A ) 3P Output T e rminal Groun ding T ermin al F ront Door Under Plate ELCB grounding ter minal AC 3-P 200V out AC 1-P 100V output Fuel leve r /Strainer Fuel drain plug Oil [...]

9 DGW 310MC DGW 310MC DGW 310DMC Air Cleaner Sub tank Oil gauge Oil inlet Wa ter drain plug Fuel leve r /Strainer Fuel drain plug Oil drain plug Oil filter Fuel inlet Exhaust gas outlet Lift hook Handle Handle[...]

10 5-1. Eco We lding The equipm ent is incor porated in Eco Welding Fe ature that is aim ing at perf orming T he l ow noise, the lower fuel consum ption and the low gas emission than those of conventional m odels. W hen you turn the selecto r switch to Eco , y ou will be ab le to weld with M ax 4 .0mm φ rod at th e sl ow down speed. Caution ● W [...]

1 1 Danger: Injuries ● Close all the doors and place lock during operation, to avoid injuries by unint en tional touch of cooling fan or fan belt. Danger: Burns ● Do not open the radiator cap while ope rating this equipment or immediately after Caution: Burns ● Do not touc h the engine and m uf fler during operation and imm ediately after sto[...]

12 Caution: Burns ● Do not touch t he engine a nd muffler during operatio n and imm ediately after stopping it, f or the temperature c an reach extr emely high ● W hen check ing engine oil or chang ing oil, alwa ys stop the engine, and wait until the engine cools down. If you open either the oil gauge or t he oil plug dur ing operation, hot oil[...]

13 2 Insert the ext ension cord plug i nto T he receptacle. In case of DGW 310DMC, ins ert either A or B to be rem ote controlled. 3 Insert the plu g into the receptacle of extension cord r eel. Y ou can use 3 re els in serie s (30mx3) Caution ● Never connec t a remote c ontrol box plug to a receptacle of extensi on reel connec ted to AC100/1 10 [...]

14 (1) Groundin g A qualified electr ician should perf orm the grounding wo rk for the following 3 points. (Ground Resistance less than 500 Ω ) ● The ELCB gro unding term inal ● The bonnet grounding term inal ● The load bonn et terminal Caution ● In the event you cannot ground , consult with our authorized distri butor or our s ervice sec[...]

15 (3) Th e ELCB has activated Caution: Elect ric Shock/In juries ● Be sur e to disconnect all the loads to the equ ipment when turn ing the breaker O N again after ELCB has activated. ELCB lam p (Red) turns ON and the break er lever positions a t the middle of and OFF . In that case, reset the ELCB per the following proc edure after havin g fini[...]

16 △ Caution: Fire/Bu rns/Injuries ● W hen check ing engine, alwa y s stop t he engine and keep away from hire. Wait un til the engine c ools down bef ore perform ing any check. 6-1. Engine Oil W hen checking engin e oil, be sure to Keep the equi pment leveled an d insert The oil gauge all the wa y in. Before starting the equ ipment, m ake Sure[...]

17 6-2. Coolant and Water Danger: Injuries ● Cl os e al l do or s an d l oc ks du ri n g o pe ra tin g eq ui pm en t t o a v oi d i nj u ri es by a cc id e n t al t ou ch co oli ng fa n or fa n b e l t . Danger: Burns ● Do n ot o p en t h e ra d i a to r c ap w hi l e op era tin g t he e q ui pmen t o r i mm e di at ely a f t e r st op pi ng th[...]

18 ● Mixture ratio of the coolant shou ld be 30%-4 5% depending on t he am bient temperature. ● Replace LLC at every year or 2000 hours. Recomm ended LLC conce ntration (for ref erence only) Lowest Tem p. -15 -20 -30 Mixture Ratio 30% 35% 45% 6-3 Fuel Caution: Fire ● Alwa y s wipe an y drip of fuel. Do n ot use the equ ipment when an y leak i[...]

19 6-5 Battery Caution: Injuries to ey e and skin ● Batter y Fluid contains diluted sulfur ic acid. Avoid contact with eyes, sk in or clothing. ● If the acid com es to contact, especia lly with e yes, flush with a lot of water and contact to a doctor imm ediately .     Caution: Explos ion ● Do not use th e equipm ent or charge the[...]

20 Danger: Suffocation from exhaust fume ● Exhaust fum e from engine contains many elem ents harmful to human. Do not operate this equipment in poor ly ventilat ed area such as inside room or in tunnel     Caution: Suffoc ation from exhaust fume ● Do not point the exhaust fume toward pedes trians or building.     Caution[...]

21 7. Keep the engine idle for about 5 m inutes. ■ Restarting after stopping due to f uel shortage T his equipm ent is incorp orated in automatic vacuum ing air feature. T herefore, even though the en gine stops due to fuel run out, you can restart the engine easil y by the following steps. 1. T urn the breakers to O FF 2. T urn the starter switc[...]

22 7-2 Stopping 1. T urn the breaker to OF F . 2 .Turn the slow-do wn switch to ON . 3. Keep the en gine (cool down) f or about 5 m inutes. 4. T urn the starter switch to STOP . 5. After the engine st ops, turn the fuel lever to CLOSE . Caution ● W hen the engine will not stop in spite of turning the starter switch to STOP , t urn the f uel lever[...]

23 8-2. Polarity There are 2 welding output terminals + and - . Select the polar ity accordin g to the operation, r eferring to the table be low . Caution ● W elding Rods Application Connection - to Holder (Rod) Norm al General W elding such as construction + to Earth ( Material) Thin Plate, Bui ld-UP W elding - to Earth ( Material) Reverse Stain[...]

24 8-4. Weld ing     Caution: Suffocat ion from welding fume ● Be sure to wear a welding m ask in operation, bec ause wel ding fum e contai ns poison ous gas and dust. Pa y full attention to t he airflow and direction and sufficient ven tilation also in order to prevent f rom inhaling f ume. Caution: Injuries to ey es and skin ● Be [...]

25 Welding Cur rent at the dial pos ition (A) Position Freq MIN 1 2 3 4 5 MAX ECO 30 45 70 95 120 145 160 50Hz 70 90 135 175 215 260 280 1 Person Single 60Hz 85 1 10 155 200 245 290 310 50Hz 35 45 70 95 1 15 140 150 2 Persons Dual 60Hz 45 55 80 105 125 150 160  The values are for referenc e only . The length or th e am bient temperature each aff[...]

26 9-1. Output Range (1) 3-P 200/220V (3-P 4-Wires) Maximum output from the terminals at 200/220 9.9kV A (2)1-P 200/220V 1-P 200/220V is supplied by 1 pai r out of 3 terminals. Max. output b y 1 pair is 6kV A and the m aximum output for 3 pairs total is 8k V A, which pl ease note. Y ou should conn ect the load f or 3 pairs evenly as possible to ter[...]

27 9-2. Output Limit ation Please refer to t he table below , bec ause electric too ls and hom e appliances cannot be judged onl y by the rated. The rated outpu t or the pow er consum ption due to the efficiency and charac ter of components. Applicable Load ( For refere nce only) Capacity(kW ) 1-P 100/110 V 1-P 200/220V 3-P 200/ 220V Loads Receptac[...]

28 9-3. Operation Danger: Elect ric Shock ● Before connecti on or disc onnecting a load c able from the receptacle, always tur n the circuit break ers (3-P and 1- P) to OFF . And stop engine a nd remove the en gine ke y . A person to per form it s hould always keep th e key . ● Ground ever y grounding term inal to the earth as set in the m anua[...]

29 Caution ● The AC volt m eter reads 3-P 200/200V ap art from the circuit break ers position at O N or O FF when the engin e driving. After the engine starts Ref er to 7- 1.S tarting , ope rate as per the follo wing procedures . 1 Turn the power switch off on the load. 2 Check and conf irm the break ers position at OFF . 3 Select the corr ect fr[...]

30 The circuit break ers r eact on the AC power supp ly circ uit onl y . I n t he sim ultaneous use of weldi ng and generating, there m ay be happe n overload to the engine. Ref er to the follo wing t able and l imit AC po wer use. Limitation of A C Power Sup ply in the simultaneous use of w elding and gen erating (60Hz) DGW 310DMC W eldi ng Output[...]

31 Danger: Electric Sho ck/Injuries ● Before check ing, stop the engin e and remove the engine k ey which to be k ept by the person to d o. ● Do not open the doors during o peration or just after , because the cooling fan or driving b elts can enwind the body .     Danger: Burns ● Never open a r adiator cap during operation or j u[...]

32 Check Time S tartup Every Every Every Every Every Check Items At 50 hrs 100 hrs 200 hrs 400 hrs 1000 hrs 2000 hrs 1 Check and sup ply fuel ○ Check and sup ply engine 2 oil ○ 1st 2 nd or after 3 Change engin e oil ○ ○ 1st 2 nd or after 4 Change oil filter ○ ○ 5 Check/Add water/coolant ○ ○ 6 Change Water/Coolant Or 2 yrs 1st 2 nd o[...]

33 Check Time Every Every Every Every Every Check Items St artup At 50 hrs 100 hrs 200 hrs 400 hrs 1000 h rs 2000 hrs Clean Radiator Fin 16 (Outer) ● 17 Clean Radiator (Inner) ● Change Fuel H ose, Coolant Hose, Oil Hose , ● 18 Anti -Vibration Rubbe r Or 2 yrs Adjust/Plane En gine ● ● 19 V alve Cle arance Adjust Plane 20 Check/Adjust Injec[...]

34 2) Change Oil Filte r 1st At 50 hrs 2 nd or after Ever y 200 hrs 1 Drain the oil as describ ed in (1)Change Engine Oil . 2 Remove the oil filter using a n oil filter wrench . 3 Smear a litt le engine oil on t he rubber gask et of a new filter . 4 Screw the ne w filter into plac e and tighten it by Hand until the gasket contact seat. Then give it[...]

35 Caution ● Clean mor e frequently when i t is used in dus ty environm ent. ● Air Elem ent Part No.: 1G 347-1 1 181 (Kub ota) (4) Clean/Change Fuel S t rainer Clean 1 st at 50 hrs 2 nd or after 200 hrs Change E very 400 hrs 1 T urn the fuel lever to CL OSE . 2 Unscrew the retainer ring counterclockwise And remove the cup and filter elemen t. 3[...]

36 (6) Change Coolan t/W ater Change At 2000 hr s or 2 yrs T otal capacity: 3L (including S ub T ank : 0.6L 1 Open the top door . 2 Remove the rad iator cap. 3 Remove the water drain plug. 4 After draining al l the water , r einstall the water drain plug. Caution ● Change the pack ing whenever chang ing coolant/water . ● Packing Part N o.: 6C09[...]

37 If the equipm ent will not be used for m ore than 2 months, perf orm the following m aintenance and stora ge procedure. 1 Remove the b attery . (Ref er to 6-5. Ch eck Batter y 2 Change the en gine oil. (R efer to 1 1. Check & Maintenance 3 Drain the fuel f rom the f uel t ank and the str ainer . R efer to 1 1. Check & Ma intenance 4 Clea[...]

38 Symptom s Presum able Causes Actions 1 . I n s u f f i c i e n t O i l 1 . R e p l e n i s h O i l 2 . H i g h Wa t e r T e m p e r a t u r e, 2 . K e e p t h e r a t e d I n s u f f i c i e n t C o o l a n t / Wa t e r R e p l e n i s h c o o l a n t / w a t e r T h e e n g i n e s t a r t s b u t s t a l l s i m m e d i a t e l y 3 . U n a b l[...]

39 W arranty Sheet T ype -B[...]

2006.10 MEMO Shindaiwa Corporation Hiroshima Japan[...]