Siemens 810T manual

User's Guide 01.93 Edition User Documentation SINUMERIK 810T Basic Version 3, Software Version 3 Operating and Programming[...]

User's Guide 01.93 Edition User Documentation SINUMERIK 810T Basic Version 3, Software Version 3 Operating and Programming[...]

SINUMERIK 810T Basic Version 3, Software Version 3 Part 1: Operating User Documentation[...]

SINUMERIK 810T Basic Version 3, Software Version 3 Operating and Programming User's Guide User Documentation January 1993 Edition Valid for: Control Software Version SINUMERIK 810T GA3 3 and higher[...]

SINUMERIK ® Documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the ”Remarks” column. Status code in ”Remarks” column : A . . . New documentation. B . . . Unrevised reprint with new Order No. C . . . Revised edition with new status. If factu[...]

Preliminary Remarks Notes for the reader The SINUMERIK documentation is organized in three parts: • User documentation • Manufacturer documentation and • Service documentation This documentation/User's Guide has been written for machine tool users . This publication provides detailed information required by the user for operating and pro[...]

Technical comments Occasionally in this documentation you will come across this symbol and a reference to an Order Code. This is intended to indicate that the function described is only capable of operating if the control includes the option shown. An overview of the possible Order Codes is provided in Part 1: Operating / Section 7.2. This symbol a[...]

Terms/Abbreviations AP 1.0 – Siemens Automation Protocol Version 1.0 CL – Computer Link CNC – Computer Numerical Control COM Area – Communications Area CP – Communications Processor Module DB / DX – Data block class DB or DX DPR – Dual Port Ram (interface between communications processor module and COM area) DW – Data Word FB / FX ?[...]

General Notes 1 Operation 2 Operating Sequences 3 Monitoring Functions 4 Maintenance 5 Data Interfaces 6 Interfacing to the Machine 7 Appendix 8[...]

Contents Page 1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2.1 SINUMERIK 810T w[...]

2.4.8 ”REPOS” mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 2.4.9 “GUIDING” (operator prompting) function . . . . . . . . . . . . . . . . . . . . . . 2-61 2.5 Glossary of softkey functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 3 Operating Sequences . . . . . . . . . . [...]

3.1.15.1 Setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78 3.1.15.2 Data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-80 3.1.15.3 Data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82 3.1.15.4 Part[...]

7 Interfacing to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7.2 Ordering data - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7.3 SINUMERIK 810T machine data . . . . . . .[...]

09.91 1 General Notes 1.1 Product 1 General Notes 1.1 Product The SINUMERIK 810T is a microprocessor-controlled CNC continuous-path control system for compact machine tools SINUMERIK 810T with integrated machine control panel ((Foto : Nr. 87 E 3834 mittig 1:1 einmontieren)) • The SINUMERIK 810T is used primarily to control turning machines • Pr[...]

1 General Notes 09.91 1.2 Configuration 1.2 Configuration 1.2.1 SINUMERIK 810T with integrated machine control panel SINUMERIK 810T with integrated machine control panel incorporates in a single unit: • Display panel • Key panel • 9” graphics CRT display with integrated function keys (softkeys) • Integrated machine control panel, with 20 [...]

09.91 1 General Notes 1.2.2 SINUMERIK 810T with external machine control panel 1.2.2 SINUMERIK 810T with external machine control panel SINUMERIK 810T with external machine control panel incorporates in a single unit: • Display panel, key panel, 9” graphics CRT display as described in Section 1.2.1, • Blank panel or . . . • . . . integrated[...]

09.91 2 Operation 2.1 Operating elements 2 Operation 2.1 Operating elements 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel CRT display with softkeys (see Section 2.1.1.1) Display panel (see Section 2.1.1.2) Address / numerical keys (see Section 2.1.1.3) Editing and input keys (see Section 2.1.1.4) Control keys (see Se[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.1 CRT display with softkeys CRT display division, text / graphics only within the area of the dotted lines Screen edge > H G F E D C B A The CRT display is divided into 17 lines, each of 41 characters . The following table shows the display func[...]

09.91 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Keys below the CRT display PART PROGRAM DIAG- NOSIS DATA IN-OUT SETTING DATA TOOL COMP. > RECALL key for jump back to a higher-level menu in the text display By pressing the RECALL key, you change the softkey functions displayed and return to a higher[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.2 Display panel DIAGNOSIS • The red LED lights up whenever there is a signal from the diagnostics monitor. The CRT display shows you the relevant message no. and the message text (2nd line of display). • The message numbers are explained in the[...]

01.93 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel NC-MD Press the ”NC-MD” softkey. 272* Call up MD 272* with this key. Position the cursor on the desired axis *=0 1st axis *=1 2nd axis *=2 3rd axis *=3 4th axis *=4 5th axis *=5 6th axis *=6 7th axis. Press the ”Modify word” key. The new compensa[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel • The yellow LED is bright: When the lower symbols of all the double-function keys on the Address/numerical keyboard (see Section 2.1.1.3) are active: The lower character of the operated double-function key is shown in the input line (see Section 2.1.1[...]

01.93 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.3 Address / numerical keys Note: The address / numerical keyboard can be assigned differently by the machine tool manufacturer. 1) Note: These letters are not permissible for normal programming. They are used for input of, or changes to, commands i[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Numeral: 7 Address for: ”Position information” axis X ..... Numeral: 8 Address for: ”Position information” rotary axis C ..... Numeral: 9 Address for: ”Position information” axis Z ..... Letter e 1) Address for: ”Position information” aux[...]

09.91 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Y Numeral: 2 Address for: ”Tool offset number” D ... Numeral: 3 Address for: ”Subroutine number” L ... Symbol for: ”Position data” axis Y ... Address for: ”Subroutine pass” P .. Symbol for: ”Subtraction” Address for: ”Parameter ” [...]

2 Operation 11.90 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.4 Editing and input keys View of editing and input keys With this key you delete: • Characters on the input line (see Section 2.1.1.1) – with single operation: always the last / most extreme right character – with continuous operation: all ch[...]

11.90 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.5 Control keys View of the control keys 1...n Cursor left / right movement Cursor up/down movement With these keys you move the cursor on the CRT. SINUMERIK 810T differentiates between: • Cursor for marking a word / block within displayed part pr[...]

2 Operation 11.90 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Cursor movement in an input screen form / dimension graphic display With this key you move the cursor • from the start of block to the start of the previous block • to the start of the block in which the cursor is positioned • to the start of progr[...]

01.93 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Channel changeover The SINUMERIK 810T has 3 channels: • By pressing this key once, you change to the next higher channel number compared with the number presently displayed. • By pressing the key again, the next channel is selected, etc. Channel stru[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Acknowledge alarm Actual position in double height characters When you operate this key, the CRT display of ”Actual position” for the ” X”, ”Z” ( and ”Q1, Q2, ...,” when present ) axes is shown in double- height characters. Axes 3-7 can b[...]

09.91 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel You operate this key when you want to search in a part program for: • an address • a block number • a word or when you want to display on the screen: • a tool offset number (with the appropriate data) • a machine data (MD) or setting data (SD).[...]

2 Operation 11.90 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel 2.1.1.6 Integrated machine control panel View of the integrated machine control panel / SINUMERIK 810 T ((Foto-Nr. 810T/.......... einmontieren)) Reset When you operate the ”Reset” key: • Operation of the current part program is interrupted. • Di[...]

11.90 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel This key enables you to run a part program on a block-by-block basis in the ”AUTOMATIC ” operating mode. When you operate this key, the ”SBL” (Single block) message is dis- played on the first line of the CRT (Section 2.1.1.1). The current part p[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Example for the use of ”Spindle stop” • during operation in ”MDI AUTOMATIC” mode, a block with a fault is discovered • in ”JOG”, ”INC..”,”REPOS” modes e.g. during repositioning to the contour • to change a tool • to input S, T[...]

11.90 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel When you operate the ”Feed start” key: • the feedrate reaches the value specified in the part program. The following values are specified in machine data: - feedrate and rapid traverse speeds - the values for the feedrate overrides - whether the fe[...]

2 Operation 11.90 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Continuous mode: When the direction key is pressed (whether you press for a short or long time), the axis only traverses one increment (1 / 10 / 100 / 1000 / 10000 µ m, depending on the setting). Jog mode: The axis traverses as long as you press the dir[...]

09.91 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Key for the selection of operating modes You use this key when you want to select operating modes or further softkey functions. The menu selected is shown on the bottom two lines of the CRT display (menu for softkey functions see Section 2.1.1.1). Operat[...]

2 Operation 09.91 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Operate the ETC key a second time. A 2nd continuation of the operating mode menu is shown. Section of the CRT display: 2nd extension of the operating mode menu REF- POINT Operate the ETC key a third time. The text display returns to the operating mode me[...]

11.90 2 Operation 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel Feed or rapid traverse override decrease / increase The two keys make it possible for you to decrease or increase the programmed feedrate value ”F” (with reference to 100% value). The value set with these keys is displayed as an absolute value and as[...]

09.91 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-23 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 09.91 2.1.2 SINUMERIK 810T operator interface with external machine control panel 2.1.2 SINUMERIK 810T operator interface with external machine control panel View of the SINUMERIK 810 T operator interface with external machine control panel (( Foto - Nr. 87 E 3844 1:1 mittig einmontieren)) 5 6 1 7 2 4 3 CRT display with softkeys (see Se[...]

11.90 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel 2.1.2.1 External machine control panel View of the external machine control panel ((Foto - Nr. 87 E 3840 mittig einmontieren)) You operate the red switch in emergency situations : • when there is a danger to life • when there is a danger that the machi[...]

2 Operation 11.90 2.1.2 SINUMERIK 810T operator interface with external machine control panel INC FEED... Inc remental Feed (5th to 9th position) MANUAL DATA INPUT/ AUTOMATIC ACTUAL VALUE SETTING PRESET Pre set Setpoint (1st position) TRAVERSE TO REFERENCE POINT REPOSITIONING Reapproach contour AUTOMATIC OPERATION Processing of stored programs INCR[...]

09.91 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel This key enables you to run a program on a block-by-block basis in the ”AUTOMATIC” operating mode. When the switch is in position ” 0 ” : Single block operation is not active! When the switch is in position ” I ” : Single block operation is act[...]

01.93 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-27 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 01.93 2.1.2 SINUMERIK 810T operator interface with external machine control panel Feed / rapid override switch F % 0 2 6 10 20 60 40 70 80 90 100 110 120 The rotary switch, with 23 latched positions, enables you to decrease or increase the programmed feedrate value ”F” (relative to 100%). The set feedrate value ”F” is displayed [...]

09.91 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel • the spindle is brought to a standstill. Reset When you operate the ”Reset” key: • The current part program being processed is interrupted. • Diagnostics messages are cleared (Alarm nos. 100 . . . . 2999) • The control is switched to the ”Re[...]

2 Operation 09.91 2.1.2 SINUMERIK 810T operator interface with external machine control panel The following values are specified in machine data: - the max. spindle speed - the values for the spindle speed override switch positions. Feed stop/Feed start When you operate the ”Feed stop” key: • the feed drives are brought to a standstill • th[...]

11.90 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel This key pad enables you to jog the axes in the ”JOG” , ”REPOS” or ” INC... ” modes. • The ”Feed stop” LED must not be bright. • The CRT shows you the specified feedrate value ”F” at which the axes will travel when you operate the d[...]

2 Operation 11.90 2.1.2 SINUMERIK 810T operator interface with external machine control panel Function of the direction keys With this key you traverse the ”X” axis. With this key you traverse the ”X” axis in the opposite direction. With this key you traverse the ”Z” axis. With this key you traverse the ”Z” axis in the opposite dire[...]

01.93 2 Operation 2.1.2 SINUMERIK 810T operator interface with external machine control panel If you have the TRANSMIT option, you can traverse fictitious axes as well. To be able to traverse the maximum of seven axes which are then available to you, you require a modified M machine control panel. On this control panel you can select the X, Z, C, 4[...]

09.91 2 Operation 2.2 Switching on / off © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-33 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 09.91 2.2 Switching on / off 2.2 Switching on / off 2.2.1 Switching on the control ? Reaction of the display panel (2.1.1.2) on the control: For approx. 1 second the 4 LEDs are bright and then extinguished from left to right. Switch on the main switch on the machine Now operate the ”ON” switch! Possible location of the switch: • E[...]

11.90 2 Operation 2.3 Operating modes 2.3 Operating modes 2.3.1 General On a machine tool an NC controls by means of the part program: • the motion of the tool • the motion of the workpiece. Beyond this, further preparations are required with a numerically controlled machine tool before the actual machining process can be started. For these pre[...]

2 Operation 11.90 2.3.2 Operating modes - overview • Feed / Jog (CRT display: JOG ) With the direction keys and the preset feedrate value ”F”, you can traverse the tool at random. After a program interruption, you can see the distance to the point of interruption displayed in the ”REPOS offset”. You traverse to the point of interruption u[...]

11.90 2 Operation 2.3.2 Operating modes - overview • Incremental 1 . . . 10 000 jog (CRT display: INC FEED 1 . . . 10 000 ) In this operating mode, defined paraxial positioning is possible using the direction keys. The feedrate is fixed with a machine data. Feedrate override (in the range 0% ... 120%) is only possible when the appropriate interfa[...]

11.90 2 Operation 2.3.3 Selection of operating modes © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-37 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 11.90 2.3.3 Selection of operating modes 2.3.3 Selection of operating modes 2.3.3.1 Selection of operating modes with integrated machine control panel You call up the following named operating modes : – PRESET ( Actual value setting ) – MDI - AUTOMATIC ( Manual data input / Automatic ) – JOG ( Feed / Jog ) – REPOS ( Repositionin[...]

09.91 2 Operation 2.3.3 Selection of operating modes Further selection: Operating mode INC FEED 1 . . . . INC FEED 10 000 ( Incremental jog) Operate the key on the machine control panel. You operate one of these softkeys. The basic display for ”INC 1... INC 10 000” mode is shown on the CRT display. INC 1 000 INC 10 000 INC 100 INC 10 INC 1 >[...]

2 Operation 09.91 2.3.3 Selection of operating modes Further selection: REFPOINT mode (traverse to reference point) Operate the key on the machine control panel. You operate this softkey. The basic display for ”REFPOINT” mode is shown on the CRT display. REF- POINT > Operate the ETC key under the CRT display twice. The menu shows you the fun[...]

11.90 2 Operation 2.3.3 Selection of operating modes 2.3.3.2 Selection of operating modes with external machine control panel INC FEED... Inc remental Feed (5th to 9th position) MANUAL DATA INPUT/ AUTOMATIC ACTUAL VALUE SETTING PRESET Pre set Setpoint (1st position) TRAVERSE TO REFERENCE POINT REPOSITIONING Reapproach contour AUTOMATIC OPERATION Ex[...]

2 Operation 11.90 2.3.4 ”Reset” with change of operating mode 2.3.4 ”Reset” with change of operating mode • When changing from one selected operating mode to another (see Handling, Section 2.3.3.1 and / or Section 2.3.3.2), a ” RESET” can be generated by the control. • The ”RESET” generated by the control when changing has the s[...]

11.90 2 Operation 2.3.5 Branching to operating functions within an operating mode 2.3.5 Branching to operating functions within an operating mode Depending on the mode you have selected, you will be offered a ”Basic softkey menu” of operating functions in the menu display (2.1.1.1) on the CRT. After you select a function using the softkeys, the[...]

2 Operation 11.90 2.3.5 Branching to operating functions within an operating mode 2.3.5.1 Example for the selection of operating functions and branching to other menus To select and branch to other menus, you simply use the 5 softkeys (2.1.1.1) under the CRT. Example: You wish, for example, to select the ”PART PROGRAM” function : Operate the ap[...]

09.91 2 Operation 2.3.5 Branching to operating functions within an operating mode 2.3.5.2 Example for the selection of further operating functions within the same menu The menu on the CRT can display max. 5 functions. (( 810T)) (( Bild 13 von Druckerei einmontieren Basic CRT display in ”AUTOMATIC” mode. First menu of 5 functions. Basic CRT disp[...]

2 Operation 09.91 2.3.6 Jumping back to operating functions in higher-level menus within an operating mode 2.3.6 Jumping back to operating functions in higher-level menus within an operating mode You wish to return to higher-level menus after repeated branching: To do this, use the RECALL key: If you operate this key once, the next higher-level men[...]

09.91 2 Operation 2.4 Operating mode menu trees 2.4 Operating mode menu trees In this section you will find graphical overviews for all the SINUMERIK 810 T operating modes. For each operating mode all the appropriate branches to further functions are represented for: • ”AUTOMATIC” mode • ”JOG” mode • ”JOG” mode (to ”TEACH IN/PLA[...]

2 Operation 01.93 2.4.1 ”AUTOMATIC” mode 2.4.1 ”AUTOMATIC” mode Option STOP SUBROUT START MAINPRG START ETX START ZERO- OFFSET PROGR. ZO EXT. ZO R PARA- METERS AXIAL > SPINDLE SETTING BITS ROTAT. ANGLE SCALE MODIF. > DATA-IN START DATA- OUT BTR START STOP > TOOL- OFFSET ZERO- OFFSET MACH. DATA PART- PROGRAM PLC- M-DATA > R PARA-[...]

01.93 2 Operation 2.4.1 ”AUTOMATIC” mode BLOCK SEARCH PROGRAM CONTROL DIAG- NOSIS OVER- STORE OPS > COPY MOVE RENAME DELETE REORG NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE > DRIVE IW QW FW DW T Z > SYSTEM DATA SYSTEM BITS USER DATA USER BITS GENERAL DATA AXIAL DATA 1[...]

01.93 2 Operation 2.4.2 ”JOG” mode © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-49 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 01.93 2.4.2 ”JOG” mode 2.4.2 ”JOG” mode Option TOOL OFFSET ZERO- OFFSET PROGR. ZO EXT.- ZO R PARA- METER AXIAL > SPINDLE SETTING BITS ROTAT. ANGLE SCALE MODIF. > DATA-IN START DATA- OUT BTR START STOP ETX START MAINPRG START SUBROUT START STOP TOOL- OFFSET ZERO- OFFSET MACH. DATA PART PROGRAM PLC- > M-DATA R PARA- METER[...]

01.93 2 Operation 2.4.2 ”JOG” mode COPY MOVE RENAME DELETE REORG TO AUTOM. ZO AUTOM. OVER- > STORE NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE > DRIVE IW QW FW DW T C SYSTEM DATA SYSTEM BITS USER DATA USER BITS GENERAL DATA AXIAL DATA 1 AXIAL DATA 2 SPINDLE DATA MACH. >[...]

2 Operation 01.93 2.4.3 ”JOG” mode (after ”TEACH IN / PLAYBACK” in ”AUTOMATIC” mode) 2.4.3 ”JOG” mode (after ”TEACH IN / PLAYBACK” in ”AUTOMATIC” mode) G54 G55 G56 G57 TOOL OFFSET SETTING DATA STORE DIAG- NOSIS JOG after AUTOMATIC and TEACH IN PLAY BACK NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC [...]

01.93 2 Operation 2.4.4 ”MDI AUTOMATIC” mode 2.4.4 ”MDI AUTOMATIC” mode NC- ALARM PLC- ALARM PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE DRIVE SYSTEM DATA SYSTEM BITS USER DATA USER BITS IW QW FW DW T C > SKIP YES-NO DRY YES-NO OPT.STP YES-NO OVERR. YES-NO DEC.SBL.> YES-NO DRF YES-NO DRF > MDI- AUT[...]

2 Operation 01.93 2.4.5 ”REFPOINT” mode 2.4.5 ”REFPOINT” mode > Option ZERO- OFFSET PROG. ZO EXT. ZO R PARA- METER AXIAL > SPINDLE SETTING BITS ROTAT. ANGLE SCALE MODIF. > DATA-IN START DATA- OUT BTR START STOP ETX START MAINPRG START SUBROUT START STOP TOOL- OFFSET ZERO- OFFSET MACH. DATA PART- PROGRAM PLC- > M-DATA R PARA- MET[...]

01.93 2 Operation 2.4.5 ”REFPOINT” mode COPY MOVE RENAME DELETE REORG NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE > DRIVE IW QW FW DW T C SYSTEM DATA SYSTEM BITS USER DATA USER BITS GENERAL DATA AXIAL DATA 1 AXIAL DATA 2 SPINDLE DATA MACH.-> BITS CHANNEL DATA KM KH KF DW [...]

01.93 2 Operation 2.4.6 ”INC 1 ... INC 10 000” mode © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-55 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 01.93 2.4.6 ”INC 1 ... INC 10 000” mode 2.4.6 ”INC 1 ... INC 10 000” mode > Option ZERO- OFFSET PROG. ZO EXT. ZO R PARA- METER AXIAL > SPINDLE SETTING BITS ROTAT. ANGLE SCALE MODIF. > DATA-IN START DATA- OUT BTR START STOP ETX START MAINPRG START SUBROUT START STOP TOOL- OFFSET ZERO- OFFSET MACH. DATA PART PROGRAM PLC- [...]

01.93 2 Operation 2.4.6 ”INC 1 ... INC 10 000” mode COPY MOVE RENAME DELETE REORG NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE DRIVE IW QW FW DW T C SYSTEM DATA SYSTEM BITS USER DATA USER BITS GENERAL DATA AXIAL DATA 1 AXIAL DATA 2 SPINDLE DATA MACH. > BITS CHANNEL DATA KM KH[...]

2 Operation 01.93 2.4.7 ”PRESET” mode 2.4.7 ”PRESET” mode > ZERO- OFFSET PROG. ZO EXT. ZO R-PARA- METER AXIAL > SPINDLE SETTING BITS ROTAT. ANGLE SCALE MODIF. > DATA-IN START DATA- OUT BTR START STOP ETX START MAINPRG START SUB- ROUTINE STOP TOOL- OFFSET ZERO- OFFSET MACH. DATA PART PROGRAM PLC- > M-DATA R PARA- METER SELECT PRO[...]

01.93 2 Operation 2.4.7 ”PRESET” mode USER DATA COPY MOVE RENAME DELETE REORG NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE DRIVE IW QW FW DW T C GENERAL DATA AXIAL DATA 1 AXIAL DATA 2 SPINDLE DATA MACH.-> BITS CHANNEL DATA KM KH KF DW DD PARALL . KH KF KM KH KF KS SW VERSION [...]

01.93 2 Operation 2.4.8 ”REPOS” mode © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-59 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 01.93 2.4.8 ”REPOS” mode 2.4.8 ”REPOS” mode TOOL OFFSET SETTING DATA DIAG- NOSIS OVER- STORE REPOS NC- ALARM PLC- ALARM PLC- MESSAGE PLC- STATUS SW > VERSION NC MD PLC MD SERVICE AXIS SERVICE SPINDLE SERVICE > DRIVE IW QW FW DW G54 G55 G56 G57 SYSTEM DATA SYSTEM BITS USER DATA USER BITS T C ZERO- OFFSET PROG. ZO EXT. ZO R-[...]

11.90 2 Operation 2.4.9 “GUIDING” (operator prompting) function 2.4.9 “GUIDING” (operator prompting) function G 33 G 34 G 35 G 02 G 03 G 12 G13 G 00 G 01 G 10 G 11 G 110 > GUIDING BLOCK NUMBER G FUNCT. LINE CIRCLE THREAD > G 09 BLOCK END see next page F1 G 94 G 95 G 96 G 97 BLOCK END BLOCK END G 09 FEED BLOCK END G 90 G 91 > G 40 G[...]

2 Operation 01.93 2.4.9 ”GUIDING” (operator prompting) function “GUIDING” (operator prompting) function, continued. ROUGH FINISH CUT ROUGH CONTOUR COMP. MACHIN EXTERN. EXTERN. TAPER INTERN. INTERN. TAPER STOCK REMOVAL THREAD DRILL GROOVE G 94 G 95 G 96 G 97 BLOCK END LINE CIRCLE LINE- CIRCLE CIRCLE LINE PLANE > CIRCLE CIRCLE 2-POINT 2-AN[...]

09.91 2 Operation 2.4.9 ”GUIDING” (operator prompting) function SPECIAL BLOCK SPECIAL FUNCT. ADD. FUNCT. PROGRAM END BLOCK > END G 04 G 92 M 19 G 58 G 59 BLOCK END M 00 M 01 M 36 M 37 M 02 M 17 M 30 PROG. ZO SCALE MODIF. BLOCK > END G51 G 50 BLOCK END STORE MENU STORE CHOICE STORE LONGIT. TRANSV. OUTSIDE LEFT OUTSIDE RIGHT INSIDE LEFT INS[...]

09.91 2 Operation 2.5 Glossary of softkey functions © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-63 SINUMERIK 810T, GA3 (BN)[...]

2 Operation 09.91 2.5 Glossary of softkey functions 2.5 Glossary of softkey functions The softkey glossary explains in brief the functions that are activated when the softkeys are operated. The softkey functions are listed in alphabetical order. ACTUAL BLOCK (CURRENT BLOCK) The current block is the block currently being processed. The display shows[...]

09.91 2 Operation 2.5 Glossary of softkey functions CIRCLE You select the G functions for circular interpolation with this softkey. Preselect: ”GUIDING” softkey (operator prompting). CONTOUR This function simplifies programming of workpiece contours with the transfer of values directly from the drawing and graphic displays. You can select the f[...]

2 Operation 09.91 2.5 Glossary of softkey functions DATA IN-OUT The data (part program, settable zero offsets, machine data, R parameters, tool offsets, PLC program, PLC operator messages, PLC machine data, user programs) are read in from an external device (e.g. punched tape reader) or output to an external device (e.g. printer). Data input and ou[...]

09.91 2 Operation 2.5 Glossary of softkey functions DRY RUN YES-NO With ”YES”, the axes are traversed at the dry run feedrate, not the programmed feedrate. The dry run feedrate is set via setting data. EDIT EDIT leads to ”SELECT PROGRAM”, ”GUIDING” and ”SIMULATION”. Editing means: – Input of a program into the memory or changing o[...]

2 Operation 09.91 2.5 Glossary of softkey functions LIST OF TOOLS The location number and tool number of worn tools is displayed. MACH. DATA (MACHINE DATA) Using machine data (MD) the control is interfaced to the machine. Certain functions are defined with machine data (e.g. ”Dry run feedrate locked with keyswitch”). A differentiation is made b[...]

09.91 2 Operation 2.5 Glossary of softkey functions OVERSTORE You can change the value of the T, D, S, H, M words in the buffer memory. PART PROGRAM The ” PART PROGRAM” softkey leads to: – EDIT – TEACH IN / PLAYBACK – CORRECT BLOCK – DIRECTORY – PROGRAM HANDLING This key is not used to select a program for processing. After ”DATA OU[...]

2 Operation 09.91 2.5 Glossary of softkey functions PROGRAM CONTROL (INFLUENCING THE PROGRAM) The key leads to the following functions: – SKIP BLOCK – DRY RUN FEEDRATE – PROGRAMMED STOP – RAPID OVERRIDE – DECODING SINGLE BLOCK – DRF HANDWHEEL ENABLE – DRF PROGRAM END You select the functions of the ”M02” (end of program) group via[...]

09.91 2 Operation 2.5 Glossary of softkey functions SERVICE AXES In this display, all the axis service data are displayed. With the ”Page” key you can switch to the desired axis. SERVICE DRIVE All data required for servicing the integrated drive control (IAR) are shown in the display obtain- ed by pressing this softkey. However the hardware for[...]

2 Operation 09.91 2.5 Glossary of softkey functions SPINDLE You select the M function for the spindle motion with this softkey. Preselect: ”GUIDING” softkey. START You activate the selected softkey function. STOP You stop the activated softkey function. STORE In ”PLAYBACK” mode you store the position traversed to. STORE Store the PRESET val[...]

09.91 2 Operation 2.5 Glossary of softkey functions SW VERSION This softkey is used to display: – Type of control – Hardware data – Software versions of CPU and UMS. TEACH IN With ”TEACH IN” you generate a part program block by block. By doing this, you can test the program immediately. THREAD Select the G functions for thread cutting wit[...]

2 Operation 09.91 2.5 Glossary of softkey functions ZO AUTOM (AUTOMATIC ZERO OFFSET) By traversing to the desired reference plane, the zero offset can be measured and stored. ZERO OFFSET The settable zero offsets are input as setting data. Programmable and external zero offsets are displayed on the CRT (see Section 3.1.5). 2-74 © Siemens AG 1990 A[...]

01.93 3 Operating Sequences 3.0 Preliminary remarks 3 Operating Sequences 3.0 Preliminary remarks In the previous Sections, the functions of the individual operating elements were described in detail. This Section shows how to use the operating elements in frequently occurring operating sequences. It explains: Which operating elements are used? ...[...]

3 Operating Sequences 11.90 3.1 Preparation 3.1 Preparation 3.1.1 Switching on When you switch the control and machine on: Follow the instructions in the machine tool manufacturer's documentation! 3.1.2 Traverse to reference point After switching on, you traverse the individual axes to the reference points. This synchronizes the control with t[...]

11.90 3 Operating Sequences 3.1.2 Traverse to reference point Operate the direction keys on the integrated (or external) machine control panel. You can now traverse the individual axes one after the other to the reference point. Note: The selected traverse direction is checked by the control before starting. If you have operated the incorrect direc[...]

3 Operating Sequences 09.91 3.1.3 Tools 3.1.3 Tools The tooling should be carried out following the instructions of the machine tool manufacturer! 3.1.4 Tool offset 3.1.4.1 Input of tool offset The input display will help you to input ”Tool offset”. You can call up this display with the softkey in all operating modes. TOOL OFFSET This input scr[...]

01.93 3 Operating Sequences 3.1.4 Tool offset 0 Tool number The input field marked P = ”0” is intended for the input of a max. 8-digit ”tool number”. Normally entries are not required except when using flexible tool management! Whether tool numbers are used or not is fixed in machine data (MD). 1 Tool type S S S S S P1 = 4 P1 = 1 P1 = 8 P1 [...]

3 Operating Sequences 01.93 3.1.4 Tool offset 4 Diameter/radius 2 L1 Geometry Under points P = ”2” and P = ”3” , you enter the geometry values of the turning tools into the input field Under point P = ” 4 ” you enter the value of the cutter radius. 3 L2 Geometry 2. Grooving tool (left tip) 1. Turning tool Facing tool L2 L1 L2 L1 Geometr[...]

09.91 3 Operating Sequences 3.1.4 Tool offset 9 L2 Basic 8 L1 Basic Identifiers P = ” 8 ” and P = ” 9 ” are reserved for special uses. The ”Basic dimension” permits an additional tool length offset. The standard list of identifiers 0 to 9 can be raised to a maximum of 16 via MD. Operate the ”Tool offset” softkey. (This is possible i[...]

3 Operating Sequences 09.91 3.1.4 Tool offset You select the desired tool offset number, in the range D1 ... D99, by operating either the ”Page forward” or ”Page backwards” key. or you call the desired tool offset number D ... (”5”, in this example). The letter D need not be entered. Now press the Search key. Now operate any of the curs[...]

09.91 3 Operating Sequences 3.1.4 Tool offset 3.1.4.2 Deleting/modifying an individual offset value You select the desired tool offset number under which you intend to delete / modify an offset value with the ”Page up / down” keys. With these keys you position the cursor at the input field to be deleted / modified. Using the numerical keys you [...]

11.90 3 Operating Sequences 3.1.4 Tool offset © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-9 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 11.90 3.1.4 Tool offset 3.1.4.3 Deleting all offset values in an offset number D ... a) You would like, for example, to delete all values stored under tool offset number ”D5”. Using the key you enter ”5”. You operate the ”Delete word / block” key. When you now select the tool offset number ”D5”, using either th[...]

01.93 3 Operating Sequences 3.1.4 Tool offset 3.1.4.4 Automatic tool offset This function requires a tool gauging device. The coordinates of the measuring point of the workpiece (referring to the machine) should be entered as ”Reference plane” point. This is achieved by coordinating the point of the turning tool with the measuring point and rea[...]

3 Operating Sequences 09.91 3.1.4 Tool offset STORE X AXIS The tool offset for the selected axis is automatically calculated and stored in the tool offset memory. Position the cursor on the input field for the tool offset number D with the cursor keys. Using the numerical keys, now enter the desired tool offset number D... of the tool to be measure[...]

09.91 3 Operating Sequences 3.1.4 Tool offset 3.1.4.5 Integrated tool management The ”Integrated tool management” function is an ordering data option. 3.1.4.6 Input of tool data The “Integrated tool management” function is required for the “Input of tool data” function. TOOL OFFSET Press the “TOOL OFFSET” softkey. Sequence of operat[...]

3 Operating Sequences 09.91 3.1.4 Tool offset This display then appears on the screen. ((Bild 810T/58 einmontieren)) Enter data for up to four tools in this input screen form. ENTER Now press the“ENTER” softkey. The data input is transferred to the PLC and stored in the magazine table (visible on the screen). PAGE DOWN PAGE UP Press the “PAGE[...]

09.91 3 Operating Sequences 3.1.4 Tool offset Enter the geometry data in this screen form. Note that the location number in the magazine table (e. g. 3) is the same as the D No. of the tool offset memory (e. g. D3). Press the “GEOMETRY DATA”softkey to return to the ”TOOL OFFSET ” menu. You can return to the standard menu by pressing the “[...]

3 Operating Sequences 09.91 3.1.4 Tool offset TOOL DATA Press the “TOOL DATA” softkey. The data stored in the magazine table (PLC) is displayed (the location No. is the same as the D No. of the tool offset table). Press the “RECALL” key to return to the “TOOL OFFSET” menu. LIST OF TOOLS Press the “LIST OF TOOLS” softkey. This displa[...]

11.90 3 Operating Sequences 3.1.5 Zero offset 3.1.5 Zero offset The actual position memory, and therefore the actual position display, are referred to the machine zero point ”M” after traversing to the reference point. The machining program for the workpiece is referred to the workpiece zero point ”W” . Machine zero point ”M” and workpi[...]

3 Operating Sequences 09.91 3.1.5 Zero offset 3.1.5.1 Settable zero offsets For each axis you can select 4 variable zero offsets using ”G54” to ”G57”. For turning machines the machine zero and workpiece zero are usually at a common position on the Z axis. In this case it is a good idea to only have the setting of a zero offset for Z axis. F[...]

09.91 3 Operating Sequences 3.1.5 Zero offset Now enter the value for the coarse offset ”G54” for the X axis into the input line, using the numerical keys; then transfer the value into the input field with the input key. • • • ... ... The inverse marking now jumps to the next input field (”coarse offset” for the Z axis). Now enter the[...]

3 Operating Sequences 09.91 3.1.5 Zero offset 3.1.5.2 Programmable zero offset - external zero offset a) Programmable zero offsets The values for the G58 and G59 offsets can be written in the program. You will find information on the programming of these zero offsets in Part 2, “Programming”, Section 2.5. The programmed zero offset for the curr[...]

09.91 3 Operating Sequences 3.1.5 Zero offset b) External zero offset The ”External zero offset” values for the X and Z (and Q1,Q2,..) axes are transferred from the PLC. These values can also be displayed on the screen. SETTING DATA Press the ”SETTING DATA” softkey in any mode ... EXT.- ZO ... and then the ”EXT.ZO” softkey. Sequence of [...]

3 Operating Sequences 09.91 3.1.5 Zero offset 3.1.5.3 Automatic calculation of the zero offset This function requires a workpiece gauging device. The coordinates of the measuring points of the workpiece gauging device (referred to the machine) should be entered as ”Reference plane” point. To calculate the zero offset, the tip of the turning too[...]

09.91 3 Operating Sequences 3.1.5 Zero offset STORE Z AXIS The zero offset is now automatically calculated by the control for the selected axes and stored in the memory. Input of a tool offset number D... is irrelevant for automatic tool offset. You can perform an automatic tool offset separately as described in Section 3.1.4.4. Enter the coordinat[...]

09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-23 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 09.91 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” Overview of the R parameters in each channel: Channel 1 Channel 2 Channel 3 R00 . . . R49 R50 . . . R99 R110 . . . R199 R200 . . . R299 R300 . . . . . R499 R500 . . . R699 R700 . . . . . . . . R999 R110 . .[...]

09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” Channel-specific and central R parameters: Channel-specific R parameters (0-699)/ Central R parameters (700-999) No. Used in cycle Permanently assigned? Function As long as cycles are being processed Transf[...]

3 Operating Sequences 09.91 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” 3-26 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 09.91 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” Operate the ”SETTING DATA” softkey in any of the operating modes. Operate the ”R PARAMETERS” softkey. SETTING DATA R PARA- METER Sequence of operation for ”R PARAMETER” setting data This input s[...]

09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” You can call up further screen forms with input fields for other R parameters with the page up / down keys ... or ... you can call up an input screen form or a particular R parameter using the alphanumeric [...]

3 Operating Sequences 01.93 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” Operate the ”SETTING DATA” softkey in any operating mode. Operate the ”SPINDLE” softkey. Extend the softkey menu displayed using the ETC key to the right below the display. SPINDLE SETTING DATA Sequ[...]

09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” ” AXIAL” setting data Using an input screen form, you can enter/modify the following data via ”SETTING DATA”: Designation Standard setting data (delivery state) Maximum input value Input unit Dry ru[...]

3 Operating Sequences 09.91 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” This input screen form appears with the input field marked in inverse video. (( 810T)) (( Bild 24von Druckerei einmontieren Use the cursor keys to position the inverse marking on the required input field an[...]

09.91 3 Operating Sequences 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” To do this enter the axis name, e.g. “X”, and assign the number of the handwheel, e.g. “1”, to it. X 7 = H 1 F You can also assign several axes to a handwheel, but you can only ever enable one axis [...]

3 Operating Sequences 09.91 3.1.6 Setting data: ”R PARAMETERS”, ”SPINDLE”, ”AXIAL”, ”ANGLE OF ROTATION”, ”SCALE MODIFICAT.” Enter the value for the selected angle of rotation with the numeric keys. Subsequently, you can transfer the value into the input field with the input key. ... ... • • • ”SCALE MODIFICATION” setti[...]

09.91 3 Operating Sequences 3.1.7 Flexible plane selection 3.1.7 Flexible plane selection Sequence of operation Call one of the following modes: • PRESET • JOG • AUTOMATIC • INC 1 ... INC 10 000 • REFPOINT. Now press the softkeys “ PART PROGRAM”, “EDIT” and “Plane” one after the other. PART PROG. PLANE Using the numeric keypad[...]

3 Operating Sequences 01.93 3.1.7 Flexible plane selection Press the “STORE PLANE”. The selected plane is transferred into the part program. In the subsequent operator guidance (e.g. “CONTOUR” or “MACHINING CYCLES”) the axis are automatically displayed in the parameter input forms. Press softkey “G16 PLANE”. The axis names for the a[...]

01.93 3 Operating Sequences 3.1.8 Axis synchronization 3.1.8 Axis synchronization The “axis synchronization” function is an ordering data option. The “axis synchronization” function duplicates the programmable main axis as long as the maximum permissible number of axes is not exceeded (for 810T / M and 820T / M, five axes). With this functi[...]

3 Operating Sequences 09.91 3.1.8 Axis synchronization Case 1: The tool system 1 axis and the tool system 2 axis have the same offset. Both axes are traversed synchronously after you have pressed the traverse key for the leading axis (tool system 1). Case 2. The tool system 1 axis and the tool system 2 axis have different offsets. You can only elim[...]

09.91 3 Operating Sequences 3.1.9 TRANSMIT coordinate transformation 3.1.9 TRANSMIT coordinate transformation The “TRANSMIT” function is an ordering data option. Definition: TRANSMIT = TRANS formation M illing I nto T urning, The TRANSMIT coordinate transformation permits face milling of turning parts on a turning machine. You program the milli[...]

3 Operating Sequences 09.91 3.1.9 TRANSMIT coordinate transformation State / event matrix for transformation selection and deselection: Note 1) Case 1: Transformation deselection on RESET: RESET is caused by pressing the RESET key, part programm (PP) end and mode change except REFPOINT. Case 2: No transformation deselection on RESET: generally tran[...]

09.91 3 Operating Sequences 3.1.9 TRANSMIT coordinate transformation 3.1.9.2 TRANSMIT function in the various modes “AUTOMATIC” and “MDI AUTOMATIC” mode: In this mode the TRANSMIT function is elected and deselected via G functions in the program. Selection of TRANSMIT: G131 Deselection of TRANSMIT: G130. On selection of TRANSMIT control ini[...]

3 Operating Sequences 09.91 3.1.9 TRANSMIT coordinate transformation “PRESET” mode: The actual value for a fictitious axis can only be set while the transformation (G131) is select- ed. It only makes sense to use the function if the transformation remain active after a RESET. A PRESET offset with @435 is possible for fictitious axes, independen[...]

09.91 3 Operating Sequences 3.1.9 TRANSMIT coordinate transformation Display of the TRANSMIT function: In addition to the maximum of five real axes of the NC control, there are also two fictitious axes for the TRANSMIT function, i.e. a total of up to seven axes. In the displays of the sub- menus “Zero offsets (G54 to G59)”, “Scale modificatio[...]

3 Operating Sequences 11.90 3.1.10 Program input 3.1.10 Program input You can input a program • using the keyboard • using operator guidance (prompting). While entering a program using one of the above methods, it is possible to change over to the other method; you can alternate between working with operator prompting and the keyboard. 3.1.10.1[...]

11.90 3 Operating Sequences 3.1.10 Program input This display appears on the screen. The control shows the last part program called, in the example program no. ”%88”. ((Bild 810T/11 einmontieren)) • • • Operate the ”EDIT” softkey. Operate the ”SELECT PROGRAM ” softkey. SELECT PROGRAM EDIT Enter the desired program no. %... via the[...]

3 Operating Sequences 11.90 3.1.10 Program input Example: Entering an individual block Enter the block number ”N...” using the numerical keys, and conclude with the input key. Enter the first word - in the example ”G01” - and conclude with the input key. Enter the second word - in the example ”G90” for ”Absolute” - and conclude with[...]

09.91 3 Operating Sequences 3.1.10 Program input 3.1.10.2 Program input with operator guiding Program input with operator guiding means: You enter new program blocks in an opened program % ... with the aid of a menu : frequently occurring input functions (e.g. G functions, M functions, complete contour paths etc.) are offered as menus. You can sele[...]

3 Operating Sequences 11.90 3.1.10 Program input Select one of the following operating modes: • PRESET ( Actual value setting ) • JOG ( Feed/jog ) • AUTOMATIC ( Automatic operation ) • INC 1 ... INC 10 000 ( Incremental jog ) • REFPOINT ( Traverse to reference point ) and Now operate the ”PART PROGRAM” softkey. PART PROGRAM You wish, [...]

11.90 3 Operating Sequences 3.1.10 Program input This display appears on the CRT. The control shows you the last part program called, in the example program no. ”%88”. ((Bild 810T/11 einmontieren)) BLOCK NUMBER GUIDING SELECT PROGRAM EDIT Using the ”SELECT PROGRAM” softkey call the desired program. Operate the ”EDIT” softkey. Enter the [...]

3 Operating Sequences 11.90 3.1.10 Program input G00 G90 Operate the ”G FUNCTIONS” softkey. By operating the ”G90” softkey, select the first G function required. It is not necessary to press the input key. ”G90 ” is displayed. Extend the softkey menu. With the ”LINE”softkey, select ”Linear interpolation”. By operating the ”G00[...]

11.90 3 Operating Sequences 3.1.10 Program input Using the numerical keys, you enter the desired ”X” coordinate, with the value ”25”, and store it with the input key. ” X25 ” is displayed. . . . etc. . . . etc. Complete the block by operating the ”BLOCK END” softkey. ” L F ” is displayed. The complete block is transferred into t[...]

3 Operating Sequences 11.90 3.1.11 Contour 3.1.11 Contour The ”CONTOUR” softkey function is an extension of ”Program input with operator guiding” (see Section 3.1.10.2). With ”CONTOUR” you can select contour elements. Graphics displays support the program- ming of specific geometric contour values. Now operate the ”PART PROGRAM” sof[...]

11.90 3 Operating Sequences 3.1.11 Contour Call desired program using ”SELECT PROGRAM”. Operate the ”GUIDING” softkey. Operate the ”BLOCK NUMBER” softkey. The control generates the lowest available block number N... . SELECT PROGRAM GUIDING BLOCK NUMBER Enter the functions for feed F ... and spindle S... using the numerical keys and sto[...]

3 Operating Sequences 09.91 3.1.11 Contour When you operate the ETC key... The CRT display shown here appears. The softkey functions displayed are available. ((Bild 810T/28 einmontieren)) ... this display appears with further softkey functions. ((Bild 810T/27 einmontieren)) When you operate the ETC key, the previous display reappears. You now selec[...]

11.90 3 Operating Sequences 3.1.11 Contour Now enter the first value using the numerical keys; then store it using the input key. The inverse video marking now jumps to the next input field for the contour: the control now waits for your next input... . . . etc. Using the cursor keys, you can position the inverse video marking to any input field, i[...]

11.90 3 Operating Sequences 3.1.12 Program correction (”EDIT”): Insert / modify / delete word, insert / delete block © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-53 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 11.90 3.1.12 Program correction (”EDIT”): Insert / modify / delete word, insert / delete block 3.1.12 Program correction (”EDIT”): Insert/modify/delete word, insert/delete block You can edit any part program stored in the program memory. Program correction can also be used while another part program is being processed.[...]

11.90 3 Operating Sequences 3.1.12 Program correction (”EDIT”): Insert / modify / delete word, insert / delete block Using the cursor keys, set the cursor, marked in inverse video, in front of the point to be edited. Insert word Enter the address and the new value (”X15” in example) and store it using the input key. Modify word Enter the ad[...]

3 Operating Sequences 11.90 3.1.12 Program correction (”EDIT”): Insert / modify / delete word, insert / delete block • • • • • • • • • Enter the block number to be input (”N4” in example) and store it with the input key. Using the keyboard now enter the block information word for word, and store each time with the input ke[...]

11.90 3 Operating Sequences 3.1.12 Program correction (”EDIT”): Insert / modify / delete word, insert / delete block 3.1.12.1 Correction display (”CORRECTION BLOCK”) When processing or simulating (see Section 3.1.14) a program, the program processing is stopped and the relevant alarm displayed when the control recognizes a programming error[...]

3 Operating Sequences 11.90 3.1.13 Program management 3.1.13 Program management 3.1.13.1 Displaying the stored programs (”DIRECTORY”) Operate the ”PART PROGRAM”, and ”DIRECTORY” softkeys one after the other in any of the operating modes: PRESET / JOG / AUTOMATIC / INC 1 .... INC 10 000 / REFPOINT. DIREC- TORY PART PROGRAM and Sequence o[...]

11.90 3 Operating Sequences 3.1.13 Program management 3.1.13.2 Protection of subroutines (cycle lock) You can protect subroutines from unauthorised output or inadvertent deletion by locking them: Operate the ”PART PROGRAM”, ”DIRECTORY” and ”SUBROUTINE” softkeys one after the other in any of the operating modes: PRESET / JOG / AUTOMATIC [...]

3 Operating Sequences 11.90 3.1.13 Program management 3.1.13.3 Cycle lock release (”ENABLE”) Operate the ”PART PROGRAM”, ”DIRECTORY” and ”SUBROUTINE” softkeys, one after the other, in any of the operating modes: PRESET / JOG / AUTOMATIC / INC 1 .... INC 10 000 / REFPOINT. Using the keyboard enter ”L” for the subroutine, and the [...]

11.90 3 Operating Sequences 3.1.13 Program management 3.1.13.4 Copying a program (”COPY”) Using the ”COPY” function, you can store the same program under different program numbers in the program memory. This enables you to keep one program with the contents unchanged and make changes to the copy. Operate the ”PART PROGRAM” and ”PROGRA[...]

3 Operating Sequences 11.90 3.1.13 Program management 3.1.13.5 Moving a program (”MOVE”) Using the ”MOVE” function, you can move the program selected to the end of the memory. While another program is being processed, only the program at the end of the memory can be modified. Operate the ”PART PROGRAM” and ”PROGRAM HANDLING” softkey[...]

11.90 3 Operating Sequences 3.1.13 Program management 3.1.13.6 Renaming a program (”RENAME”) Using the ”RENAME” function, you can change a program number. The contents of the renamed part programs remain unchanged. Operate the ”PART PROGRAM” and ”PROGRAM HANDLING”softkeys, one after the other in any of the operating modes: PRESET / [...]

11.90 3 Operating Sequences 3.1.13 Program management © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-63 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 11.90 3.1.13 Program management 3.1.13.7 Deleting a program (”DELETE”) Using the ”DELETE” function you can either delete each program singly, or a sequence of programs. Operate the ”PART PROGRAM” and ”PROGRAM HANDLING” softkeys, one after the other, in any of the operating modes: PRESET / JOG / AUTOMATIC / INC [...]

11.90 3 Operating Sequences 3.1.13 Program management 3.1.13.8 Reorganizing the program memory (”REORG”) Using the ”REORG” function, the contents of the program memory can be reorganized. The space that has been cleared by deleting the programs, can be used again for the input of programs. In any of the operating modes, PRESET / JOG / AUTOM[...]

3 Operating Sequences 11.90 3.1.13 Program management 3.1.13.9 ”Selecting a program” Using ”SELECT PROGRAM”, you can either start a new program, or call a program already stored in the program memory, e.g. for editing (3.1.12) or simulation (3.1.14) . Operate the ”PART PROGRAM” softkey in any of the operating modes: PRESET / JOG / AUTOM[...]

01.93 3 Operating Sequences 3.1.13 Program management 3.1.13.10 Operator guidance macros (OGM) and back translation Precondition: Input displays and the associated operator guidance macros developed by the machine manufacturer on the WS800A NC workstation are stored on the UMS of the system and can be activated. The displays shown in this section a[...]

3 Operating Sequences 01.93 3.1.13 Program management Example of a data block STORE Program %10 R120 = 30 R121 = 40 . . . . . . . . . . . . INPUT DISPLAY current preselected plane % 10 @ccc ( X:Y:Z )........L F INPUT DISPLAY STORE Meaning of the parenthesized expression (X:Y:Z): The content of the parenthesized expression represents the current pla[...]

01.93 3 Operating Sequences 3.1.13 Program management Back translation Move the cursor into the required data block in the basic display part program under EDIT and press the softkey INPUT DISPLAY. STORE INPUT DISPLAY With "STORE", the changed values are transferred to the appropriate data block in the part program. The basic display part[...]

3 Operating Sequences 01.93 3.1.13 Program management Function FIND BLOCK using block number Precondition: The configured input display must be prepared. e.g. in the OGM in the program block %BFM7 %1234 (OGM: APPROACH) N˜100 : @ccc (X:Y:Z) N15 :: : Data transfer into the program block Example STORE Current values are transferred into the specified[...]

01.93 3 Operating Sequences 3.1.13 Program management Function PROGRAM PRESELECTION via a configured display Precondition; The configured display must be selected for this function. Example . . . . . . . . . . . . Part program : 1234 Configured display The program number entered is preselected in the display for part program editing (EDIT). © Siem[...]

3 Operating Sequences 11.90 3.1.14 “SIMULATION” 3.1.14 ”SIMULATION” With the ”SIMULATION” function, it is possible to test a program. The traversing movements of the tools are simulated graphically on the CRT. 3.1.14.1 Simulation ”AREA OF THE WORKPIECE” • A graphic display with input fields simplifies the input of the values for t[...]

11.90 3 Operating Sequences 3.1.14 “SIMULATION” Using the keyboard, enter the desired program number ”%...” (or ”L...”)- ”%16” in this example. Operate the ”SELECT PROGRAM” softkey, and then ”SIMULATION”. Now select ”AREA W-PIECE” in the newly displayed softkey menu. % 1 F 6 K SELECT PROGRAM SIMULA- TION AREA W-PIECE Thi[...]

3 Operating Sequences 09.91 3.1.14 “SIMULATION” Operate the ”SIMULATION” and ”START” softkeys, one after the other. The control now simulates the motions programmed on the CRT. You can interrupt simulation at any time simply by pressing the “STOP” softkey. If you press “RESET” softkey, simulation is aborted. SIMULA- TION START S[...]

09.91 3 Operating Sequences 3.1.14 “SIMULATION” Operate the ”SELECT PROGRAM” and ”SIMULATION” softkeys one after the other. Using the numerical keyboard, enter the desired program number ”% ...” (or ”L...”)- ”% 16” in the example. Using the ETC key, extend the displayed softkey menu. When you operate the ”PROGRAM CONTROL?[...]

3 Operating Sequences 09.91 3.1.14 “SIMULATION” Using the softkey, select the ”BLOCK SEARCH” func- tion. b) “BLOCK SEARCH” BLOCK SEARCH This display is shown on the CRT. ((Bild 810T/34 einmontieren)) SIMULA- TION Operate the”START” softkey. Using the keyboard, enter the desired block number ”N...” (”25” in the example; ”N?[...]

09.91 3 Operating Sequences 3.1.14 “SIMULATION” Example of the simulation of a part program ( ” % 88 ” ): PART PROGRAM % 88 N05 M3 S1500 LF N10 T4 D2 G42 G0 X0 Z100 LF N15 G1 F1 X10 LF N20 G3 X30 Z90 I0 K-10 LF N25 G1 X45 Z30 LF N30 G2 B5 A110 X80 Z20 LF N35 G1 Z10 LF N40 X100 LF N45 G0 X300 Z300 LF N50 M30 LF The following display appears:[...]

3 Operating Sequences 09.91 3.1.15 Data input/data output 3.1.15.1 Setting data bits The setting data - from byte No. 5000 to 5029 - each consist of 8 bits: No. 0 to No. 7. These setting data serve for the matching of Interfaces 1 and 2, for the connection of different devices. SETTING DATA Operate the ”SETTING DATA” softkey in any of the opera[...]

09.91 3 Operating Sequences 3.1.15 Data input/data output The relevant input form appears. The setting data on the top line is marked in inverse video. ((Bild 810T/36 einmontieren)) Using the cursor keys, you can position the cursor to any other setting data or ... Carry on in this way until all the required setting data have been set. The input fi[...]

3 Operating Sequences 11.90 3.1.15 Data input / data output 3.1.15.2 Data input Operate the ”DATA IN-OUT” softkey in any of the operation modes: PRESET / JOG / AUTOMATIC / INC 1 .... INC 10 000 / REFPOINT. DATA IN-OUT Sequence of operation This input form is shown, with the input field for ”Interface for data in” marked in inverse video. (([...]

01.93 3 Operating Sequences 3.1.15 Data input / data output Meaning Data type MPF Part program ( M ain P rogram F ile) SPF Subroutine ( S ub P rogram F ile) TOA Tool offset ( T ool O ffset A ctive) ZOA Zero offset ( Z ero O ffset A ctive) TEA 1 NC machine data ( TE sting Data A ctive 1 ) TEA 2 PLC machine data ( TE sting Data A ctive 2 ) PCA PLC al[...]

3 Operating Sequences 11.90 3.1.15 Data input / data output Notes: When inputting from punched tape, the input data are checked for simple errors. All characters in punched tape code have a common identification character: • in ISO code there is always an even hole count • in EIA code there is always an odd hole count The control automatically [...]

11.90 3 Operating Sequences 3.1.15 Data input / data output This input form appears. (( 810T)) (( Bild 39 von Druckerei einmontieren Using the cursor keys, now select the upper of the two main program ”%...” or, to the right of it, subroutine ”L...” lines. Using the numerical keyboard, enter the number of the main program, or the subroutine[...]

3 Operating Sequences 09.91 3.1.15 Data input / data output MAINPRG. START R PARA- METER Using the ”STOP” softkey, you can interrupt data output at any time. Start data output again. After the transfer (data output) is complete, return to a higher-level softkey menu using the RECALL key. Using the ETC key you can extend the displayed softkey me[...]

11.90 3 Operating Sequences 3.1.15 Data input / data output Start the output of the R parameters by operating the ”START” softkey. In the same way, you can select and start the output of data for the following: – ”TOOL OFFSET” – ”ZERO OFFSET” – ”MACHINE DATA” – ”PLC MACHINE DATA” which have not been detailed here. Using [...]

3 Operating Sequences 01.93 3.1.15 Data input / data output 3.1.15.4 Part program - block transfer The "Block transfer" function is an ordering data option. Press the “DATA IN-OUT” softkey in one of the following modes: PRESET / JOG / AUTOMATIC / INC 1 ... INC 10 000 / REFPOINT. You activate the "Block transfer" function by [...]

09.91 3 Operating Sequences 3.1.15 Data input / data output Circular buffer The circular buffer is located in the part program memory and stores program sections loaded via the interface. The use of this circular buffer reduces the amount of memory available for part programs to be edited. The size of the circular buffer is defined on installation [...]

3 Operating Sequences 01.93 3.1.15 Data input / data output Note: When programming part programs which are to be loaded block-serially into the NC the following has to be observed: – @-commands with return jumps are not allowed in main programs. (Alarm 3012 ”Block not in memory”). – Forward jumps in the program are possible, even when the j[...]

01.93 3 Operating Sequences 3.2 Machining 3.2 Machining 3.2.1 Starting a part program Before starting a part program, the control and machine must be set up for processing the part program. The axis positions programmed in the current block are approached with linear interpolation. Caution: danger of collision!! Operate the operating mode selector [...]

3 Operating Sequences 01.93 3.2.2 ”AUTOMATIC” operating mode - selection of the ”CURRENT VALUES” or ”CURRENT BLOCK” display 3.2.2 ”AUTOMATIC” operating mode - selection of the ”CURRENT VALUES” or ”CURRENT BLOCK” display Precondition: An active program is being processed in ”AUTOMATIC” mode. Operate the operating mode sel[...]

01.93 3 Operating Sequences 3.2.2 ”AUTOMATIC” operating mode - selection of the ”CURRENT VALUES” or ”CURRENT BLOCK” display It is not possible to modify the data displayed on the CRT. However, the 4 relevant new softkey functions are displayed. The auxiliary functions are no longer displayed. The speed values for the second spindle (if [...]

3 Operating Sequences 09.91 3.2.2 ”AUTOMATIC” operating mode - selection of the ”CURRENT VALUES” or ”CURRENT BLOCK” display CURRENT BLOCK Operate the ”CURRENT BLOCK” softkey. The ”CURRENT BLOCK” display for the active program appears - program ” % 88 ” in this example. (( 810T)) (( Bild 42 von Druckerei einmontieren Explanti[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3 Influencing ”AUTOMATIC” operation Influencing ”AUTOMATIC” operation (e.g. through programmed functions), is displayed in the first line of the CRT display. Display: STOP: AUTO INTERRUPTED Interruption of ”AUTOMATIC” operation (program hold), see Section 3.2.3.[...]

3 Operating Sequences 09.91 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3.1 Influencing the program With the operation of the softkeys described here, the active program is influenced. PROGRAM CONTROL Operate the ”PROGRAM CONTROL” softkey in the ”AUTOMATIC” or ”MDI AUTOMATIC”operating mode. Sequence of operation This CRT display wit[...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation DRY YES-NO You select, for example, the ”DRY RUN FEEDRATE” softkey. Display: Dry run feedrate YES All blocks in which a feedrate is programmed (G01, G02, G03, G33, G34, G35) will now be traversed at the feedrate value entered into the ”Dry run feedrate” setting data, in[...]

3 Operating Sequences 09.91 3.2.3 Influencing ”AUTOMATIC” operation DEC-SBL YES-NO User notes on ”RAPID OVERRIDE” : During processing of a new NC program the feedrate override switch can be enabled with the keyswitch. The following rapid overide values can be set with the ”feedrate override selector switch” on the customer operator pane[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation Note: The ”Single block” (see Section 2.1.1.6) function works in a similar way. Operating this key activates the ”Single block” function. The generated signal is active at the end of the (current) block being processed. The ”SBL” (Single block) display appears in th[...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-97 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 09.91 3.2.3 Influencing ”AUTOMATIC” operation You extend the softkey menu called under ”PROGRAM CONTROL” ... (( 810T)) (( Bild 44 von Druckerei einmontieren ... and subsequently operate the ”DRF-HANDWHEEL-ENABLE” softkey. Display: DRF handwheel enable YES DRF YES-NO You have activated ”DRF” (Differential Resolv[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3.2 ”OVERSTORE” Using the ”OVERSTORE” function, you can modify one or more values in the buffer memory. To ”OVERSTORE”, the program must be stopped. Precondition: A program is being processed in the ”AUTOMATIC” operating mode: Extend the displayed softkey me[...]

3 Operating Sequences 01.93 3.2.3 Influencing ”AUTOMATIC” operation You could now modify the following data: • Tool number T ... • Spindle speed S ... or S1=..., S2=... • Auxiliary function H ... • Additional function M ... or Mn=... Using the cursor keys, now set the inverse marking to the desired input field. Using the keyboard, enter[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3.3 ”BLOCK SEARCH” The ”BLOCK SEARCH” function allows entry into a program at any desired point. In the ”Block search” display, you enter the program and the block number. A block search is also possible in nested subroutines. Enter in the main program the numbe[...]

3 Operating Sequences 01.93 3.2.3 Influencing ”AUTOMATIC” operation This screen form appears with the input field marked in inverse video. ((Foto - Nr. 810T/47 einmontieren)) After ”BLOCK SEARCH”, you can traverse the difference between the actual position and the calculated command position, by selecting the axis and using the jog keys, in[...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation and Operate the operating mode selection key on the integrated machine control panel, and then the ”REPOS” softkey or ... ... set the operating mode selector switch on the external machine control panel to this symbol. Now switch again into the ”AUTOMATIC” mode, using e[...]

3 Operating Sequences 01.93 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3.4 Interrupting the program Sequence of operation Now operate the ”NC Start” and ”Feed start” keys. The feed is enabled again. Operate the ”NC STOP” key. The feed drives are brought to a controlled standstill without leaving the programmed path. The “STOP: AU[...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation 3.2.3.5 Program sequencing (OPS) The "Program sequencing" function is an ordering data option. This function enables you to automatically retroload and execute programs from a diskette following a predefined list. To do this you need the PLC function block FB120 and a[...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-105 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 09.91 3.2.3 Influencing ”AUTOMATIC” operation Using the softkey functions in this display, you can load files from the diskette into the NC as well as create, extend or delete them on the diskette (remote operation functions). Besides that you can call for the directory of the diskette (“DIRECTORY”). The "Data typ[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation EXTEND FILE You can add one or more subroutines to a file which already exists by using the "EXTEND FILE" softkey. The number of the file you wish to extend has to be entered in the "File" entry field, the first and the last subroutine to be transferred are [...]

3 Operating Sequences 11.90 3.2.3 Influencing ”AUTOMATIC” operation DIREC- TORY Using the "DIRECTORY" softkey, you demand from the disk drive unit a directory of all files stored on the diskette inserted. The disk drive unit sends this directory as a part program %9999. The program number %9999 has to be reserved for this purpose! As [...]

09.91 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation If more than 20 programs have to be entered, you use "PAGE DOWN" to switch over to the second page of the screen form. "PAGE UP" is used to switch back to the first page. The list can comprise up to 40 main program numbers (= file numbers). The "CURRENT[...]

3 Operating Sequences 11.90 3.2.3 Influencing ”AUTOMATIC” operation If the deletion range is defined as MP = 0-8999 or SR = 100-799, then the main programs with the numbers 9000 and the subroutines 99 or 800 are not deleted prior to retroloading. They remain in the memory throughout OPS! 2) The program list must have been completed. 3) All file[...]

11.90 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation Start: Every time the "START OPS" softkey is pressed, the next program to be pro- cessed according to the list is loaded into the NC memory. The first program is demanded immediately, all following ones after processing of the previous program has ended. START OPS Seq[...]

3 Operating Sequences 09.91 3.2.3 Influencing ”AUTOMATIC” operation You stop program sequencing manually by operating the "STOP EDIT" softkey. End: Program sequencing comes to a regular end as soon as the program number 0000 is reached the first time during processing the program sequence list. Enter consecutive number 0, if No. 0 exi[...]

01.93 3 Operating Sequences 3.2.3 Influencing ”AUTOMATIC” operation Data backup / manual operation: In manual operation - i.e. operator input required on the NC as well as on the disk drive unit - other types of data (e.g. machine data, PLC program etc.), besides main programs and sub- routines, may be transferred. Transfer from the NC to the d[...]

3 Operating Sequences 11.90 3.2.4 ”Manual data input - automatic” (MDI AUTOMATIC) mode 3.2.4 ”Manual data input - automatic” (MDI AUTOMATIC) mode In this operating mode, you can process individual operations, block by block under NC control. After the blocks entered have been processed, they are deleted. Operate the operating mode selection[...]

11.90 3 Operating Sequences 3.2.4 ”Manual data input - automatic” (MDI AUTOMATIC) mode Operate the ”Program start” key. Important: ”Feed hold” display must not be present. The entered block is now processed by the control, and subsequently deleted. Note: Before ”Program start” is operated, you can enter several blocks (max. 256 char[...]

11.90 3 Operating Sequences 3.2.5 ”TEACH IN” © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-115 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 11.90 3.2.5 ”TEACH IN” 3.2.5 ”TEACH IN” Using the ”TEACH IN” function in the ”AUTOMATIC” operating mode you can generate a part program on a block-by-block basis. You can test the program immediately. Operate the operating mode selection key on the integrated machine control panel, and then the ”AUTOMATIC” [...]

11.90 3 Operating Sequences 3.2.5 ”TEACH IN” You can delete the blocks not required by entering the block no. ”N ...”, and operating the delete key. Blocks traversed correctly remain - as entered - in the memory. They do not have to be acknowledged. The blocks entered can be traversed using the ”Program start” key. N ... 3.2.6 ”PLAYBA[...]

3 Operating Sequences 09.91 3.2.6 “PLAYBACK” Using the direction keys, traverse to the desired position. Using the numerical keyboard, enter a block no. ”N ...”, and store it with the input key. The control transfers the X axis value under ”Actual position” into the selected block ”N ...”. Enter the axis assignment ”Z” using the[...]

11.90 3 Operating Sequences 3.2.6 “PLAYBACK” This display shows an example of a block ”N1”, entered using ”PLAYBACK”. (( 810T)) (( Bild 54 von Druckerei einmontieren • • • Operate the ”Program start” key after each block is entered. This transfers the block to the program memory. Blocks not required can be deleted by entering [...]

3 Operating Sequences 09.91 3.2.6 “PLAYBACK” Extend the softkey menu displayed and then select the ”BLOCK SEARCH” softkey function. Press the RECALL key twice to return to the ”AUTOMATIC” basic display. Then enter block no. ”N...”of the last block in the part program and store it with the input key. Operate the ”START” softkey a[...]

09.91 3 Operating Sequences 3.2.7 ”JOG” mode 3.2.7 ”JOG” mode In this mode, machining is performed via the NC in JOG / manual mode, but it is not programmed. You traverse the axes with the direction keys . The traversing speed is defined in machine data. Operate the operating mode selection key in the integrated machine control panel, and t[...]

3 Operating Sequences 01.93 3.2.7 ”JOG” mode You can select ”Rapid traverse” by operating the ”Rapid override” key, simultaneously with the direction keys. You can modify the rapid traverse rate, using the feedrate override switch. The ”0%” setting generally causes feed and rapid traverse to stop. % F 0 2 6 10 20 60 40 70 80 90 100 [...]

01.93 3 Operating Sequences 3.2.8 ”Incremental” mode (”INC FEED 1 ... INC FEED 10 000”) 100 Operate the operating mode selection key on the integrated machine control panel and then any of the ” INC 1 ” to ” INC 10 000 ” softkeys or... or ... set the operating mode selector switch, on the external machine control panel, to the setti[...]

3 Operating Sequences 01.93 3.2.8 ”Incremental” mode (”INC FEED 1 ... INC FEED 10 000”) In ” Jog operation” the axis is traversed for as long as the key remains pressed. When the key is no longer being pressed, the traversing movement is stopped - even if the set increment has not been reached. A machine data defines whether “Incremen[...]

09.91 3 Operating Sequences 3.2.9 ”HANDWHEEL” Select the ”HANDWHEEL” softkey function. Extend the displayed softkey menu using the ETC key. HANDWHEEL This display appears on the screen. (( 810T)) (( Bild 53 von Druckerei einmontieren The screen display shows you the axis-handwheel assignment which you have set via the axial setting data (se[...]

09.91 3 Operating Sequences 3.2.10 “DRF” © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 3-125 SINUMERIK 810T, GA3 (BN)[...]

3 Operating Sequences 09.91 3.2.10 “DRF” 3.2.10 ”DRF” The ”DRF” (Differential resolver function) makes it possible to generate an additional, incremental zero offset using ”HANDWHEEL”. This zero offset is not taken into account for the actual position display. Operate the operating mode selection key in the integrated machine contro[...]

09.91 3 Operating Sequences 3.2.10 “DRF” Operate the ”DRF YES - NO” softkey: You activate the DRF offset by switching from ” NO ” to ” YES ”. Select the ”DRF” softkey function. The ”DRF-handwheel” enable (” YES ”) is displayed on the CRT. DRF YES - NO DRF This display appears on the CRT. (( 810T)) (( Bild 53 von Druckere[...]

3 Operating Sequences 09.91 3.2.11 ”Actual value setting” mode (”PRESET”) 3.2.11 ”Actual value setting” mode (”PRESET”) • In the ”PRESET” operating mode, you can offset the control zero point to any point within the machine coordinate system. You enter the value for the offset into the actual value memory (preset). The actual [...]

11.90 3 Operating Sequences 3.2.11 ”Actual value setting” mode (”PRESET”) and PRESET Operate the operating mode selection key in the integrated machine control panel, and then the ”PRESET” softkey or ... ... set the operating mode selector switch on the external machine control panel to this symbol. or Sequence of operation This input f[...]

3 Operating Sequences 01.93 3.2.11 ”Actual value setting” mode (”PRESET”) The new ”Actual position” and the ”PRESET offset” for the X axis are displayed. In the same way you enter the values for the other axes, and subsequently operate the ”STORE” softkey after input for each axis. 2. ”PRESET offset” with inclusive calculati[...]

09.91 3 Operating Sequences 3.2.12 ”Repositioning” mode (”REPOS”) 3.2.12 ”Repositioning” mode (”REPOS”) After a program interruption - e.g. after switching from ”AUTOMATIC operation” to ”JOG” or ”Incremental” (INC...) - you can traverse away from the contour. ”AUTOMATIC” operation is not aborted, i.e. the control is [...]

3 Operating Sequences 09.91 3.2.12 ”Repositioning” mode (”REPOS”) and ... set the operating mode selector switch on the external machine control panel to this symbol. Prerequisite: You have generated a program interruption - e. g. by switching to “JOG” mode - and sub- sequently traverse away from the contour (see Section 3.2.7 for seque[...]

09.91 3 Operating Sequences 3.2.12 ”Repositioning” mode (”REPOS”) Using the direction keys, you traverse to the point of interruption. Note: A maximum of 2 axes can be traversed at one time. The feedrate override switch is active, the rapid override key is not active. +Q +X +Z – Z – X – Q Note : The direction keys perform in two diffe[...]

3 Operating Sequences 09.91 3.2.13 Scratching 3.2.13 Scratching If there is a breakdown during the program process, e. g. a tool breakage, you must leave the contour by changing to the ”JOG” or ”INC 1 ... INC 10 000” operating mode, in order to change the tool. After entry of the new tool length compensation (the cutter radius remains uncha[...]

09.91 4 Monitoring Functions 4.1 General 4 Monitoring Functions 4.1 General The control contains permanently active monitoring functions which detect faults in the NC, the interface control and the machine at such an early stage that damage to the workpiece, tool or machine are practically eliminated. If a fault occurs, first of all machining is in[...]

4 Monitoring Functions 11.90 4.3 Display representation 4.3 Display representation There are 4 types of display representation: • Example of display representation type A Valid for alarm numbers 0 .... 39 und 2000 ...... 2999 (partly) max. 28 characters for explanatory text. 2152 ORD 2 Spindle speed too high max. 5 characters for serial number OR[...]

11.90 4 Monitoring Functions 4.3 Display representation • Example of display representation type C Valid for alarm numbers 2000 .... 2999 (partly) and 3000 .... 3055 (partly) 2155 * N 45 Option M19 error max. 28 characters for explanatory text max. 5 characters for block number, here: Block N45 contains a programming error 1 character for channel[...]

4 Monitoring Functions 09.91 4.4 Alarm numbers and groups / delete alarms 4.4 Alarm numbers and groups/delete alarms The alarms are divided into 7 alarm groups (5 NC and 2 PLC alarm groups) NC alarms: • POWER ON alarms • RS232C (V.24) alarms • RESET alarms / axis-specific • RESET alarms / general • ERASE alarms PLC alarms: • PLC error m[...]

11.90 4 Monitoring Functions 4.5 DIAGNOSTICS / selection of further alarms 4.5 DIAGNOSTICS/selection of further alarms When the diagnostics react, the reason could be several different faults occurring at the same time. Only the alarm with the lowest alarm number is displayed in the alarm line. If you need an overview of any other current alarms/me[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 4-5 SINUMERIK 810T, GA3 (BN)[...]

4 Monitoring Functions 11.90 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 4 ”Incorrect unit system” Remarks: Alarm only on commissioning Alarm No. Alarm Text: 5 ”Too many input buffer parameters” Remarks: Alarm only on commissioning Alarm No. Alarm Text: 7 ”EPROM error” Remarks: Alarm only on commissioning Alarm N[...]

11.91 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 14 ”RAM error memory module” Remarks: Alarm only on commissioning Alarm No. Alarm Text: 16 ”Parity error RS232C (V.24)” Reason: Effect: Remedy: Explanation: The last character transferred has incorrect parity. RS232 transfer is interrupted; the [...]

4 Monitoring Functions 09.91 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 22 ”Time monitoring RS232C (V.24)” Reason: Remedy: Delay of 60 sec. for data transfer exceeded – Check external device – Check cable – Check setting data 5017 and 5025 – Set bit 0 to ”1”. Alarm No. Alarm Text: 23 ”Char. parity error RS[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 26 ”Block > 120 characters R232C (V.24)” Reason: Effect: Remedy: The part program block that has been read in contains more than 120 characters. Only the actual stored characters are counted (no blanks, no CR, ...) – Data transfer is interrupte[...]

4 Monitoring Functions 09.91 4.6 Listing of the alarms / alarm description Alarm No. AlarmText: 32 ”Data format error R232C (V.24)” Reason: Effect: Remedy: – The permissible number of decades after an address is not correct – The decimal point occurs in the wrong place – The part programs or subroutines are not defined or completed correc[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 36 ”BTR aborted by the computer” Reason: Remedy: Part program received from BTR partner with error. Restart. Alarm No. Alarm Text: 40 ”Wrong data in MD 576*” Remarks: Alarm occurs on installation only Alarm No. Alarm Text: 41 ”Error in absolut[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 112 * ”Clamping monitoring” Reason: Effect: Remedy: During positioning, the following error could not be eliminated faster than the time given in machine data 156. – NC START inhibited – Operation will be brought to a controlled standstill – F[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 156 * ”Set speed too high” Reason: Effect: Remedy: Within the control, a higher set speed was output than the value set in machine data 264*. The motor cannot follow the speed command value – Inhibiting of NC START – Operation is brought to a de[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 184 * ”Stop behind ref. point” Reason: Effect: Remedy: When traversing to reference point, the axis was stopped between the reference cam and the zero mark of the measuring system – Inhibiting of NC START – Reference point not reached Approach r[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2031 ”Eval. (weighting) factor too high (MD 388*)” Remarks: Alarm only on commissioning Alarm No. Alarm Text: 2032 ”Stop during threading” Reason: Effect: During thread cutting, the feed per revolution was stopped, and the thread destroyed. Inhi[...]

4 Monitoring Functions 09.91 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2039 ”Reference point not reached” Reason: Effect: Remedy: Explanation: Attention: The reference point has not been traversed to in all defined axes Inhibiting of NC START Traverse the related axes to reference point The need to traverse to referenc[...]

09.91 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2046 ”Block greater than 120 characters” Reason: Effect: Remedy: There is an incorrect ”LF” in the memory, so that a block containing more than 120 characters exists. Inhibiting of NC START Either insert ”LF”, or delete the complete block Al[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2059 ”G92 program error” Reason: Remedy: – Use of an invalid address character – Error on cylindrical interpolation G92 is only allowed with address ”S” (programmed spindle speed limitation) or “P” (cylindrical interpolation) Alarm No. A[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2064 ”Program error round (rotary) axis” Reason: Effect: Remedy: Explanation: If you round to either a half or full degree on a circular axis, the control will monitor whether the programmed positions correlate with the rounding. – Inhibiting of N[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 4-19 SINUMERIK 810T, GA3 (BN)[...]

4 Monitoring Functions 11.90 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2072 ”Incorrect input value” Reason: Effect: Remedy: The input value for the contour path calculation cannot be calculated. The faulty block is not simulated or executed. Input the correct value for the contour path Alarm No. Alarm Text: 2073 ”No [...]

09.91 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2078 ”Incorrect input parameter” Reason: Effect: Remedy: – Programmed parameter sequence not allowed – Parameter sequence not complete for the described contour As for alarm 2072 As for alarm 2072 Alarm No. Alarm Text: 2081 ”CRC not allowed”[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2153 ”Control loop spindle HW” Reason: Effect: Remedy: As for alarm 132* – Inhibiting of NC START – Operation is brought to a defined standstill As for alarm 132* Alarm No. Alarm Text: 2154 ”Spindle measuring system dirty” Reason: Effect: Re[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2184 ”M fnct. for C axis invalid” Alarm No. Alarm Text: 2189 ”Transformation undefined” Reason: Remedy: – Type of transformation not defined. – Option bit for the transformation not set. – Transformation axes defined multiply or incorrectl[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 2194 ”G36 position rotary axis missing” Reason: Remedy: The alarm only appears with modulo programming. The alarm is triggered when a G68 is to be generated for the rotary axis in a G36 block: 1. when the rotary axis is programmed for the first time[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 228* ”Option M19 missing” Alarm No. Alarm Text: M19 S... was programmed in the part program although this function is not implemented in the control. • Check program • Check NC MD • Upgrade with option E42 Alarm No. Alarm Text: 3000 ”General[...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3004 ”CL800 Error” Reason: Remedy: – @ Function not implemented – Incorrect address after the @ – Incorrect number of addresses after the @ – Value in K, R or P not permissible – Number of decades too large – No decimal point permissible[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3007 ”Wrong setting data program” Reason: Remedy: – G25 / G26 has been programmed – G92 has been programmed with an address other than ”S” or ”P” – M19 has been programmed with an address other than ”S” As for alarm 3000 Alarm No. [...]

4 Monitoring Functions 09.91 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3012 ”Block not in memory” Reason: Remedy: – The program has not been terminated with M02/M30/M17 – In a jump instruction (@ 100, 11y, 12y, 13y) the given block number was not found in the given direction – A @ instruction was programmed in th[...]

11.90 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3020 ”Option not available” Reason: Remedy: A function has been programmed which is not implemented in the system. – As for alarm 3000 – Retrofit option Alarm No. Alarm Text: 3021 ”CRC / TNRC contour error” Reason: Remedy: The compensation c[...]

4 Monitoring Functions 11.90 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3028 ”Too many fields / variables” Remarks: Alarm only on commissioning Alarm No. Alarm Text: 3029 ”Graphics option not available” Reason: Remedy: Explanation: Graphic elements have been projected into the selected display, but the ”Graphics?[...]

09.91 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3042 ”Display description error” {serious error} Reason: Remedy: Explanation: An error has been found in the display description which cannot be exactly defined; e. g. a non-existent field has been programmed. Check the display with the workstation [...]

4 Monitoring Functions 01.93 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3081 ”CRC not selected for approach” Remedy: CRC must have been selected before approach Alarm No. Alarm Text: 3082 ”Feed missing / not prog.” Explanation: Remedy: 1. During simulation of a part program – No feed F programmed – F value too s[...]

01.93 4 Monitoring Functions 4.6 Listing of the alarms / alarm description Alarm No. Alarm Text: 3201 ”Spindle not synchronous” Reason: Remarks: • Rotary axis operation has been initiated even though the spindle is not synchronous. Turn spindle again until it is synchronous. Alarm No. Alarm Text: 4100 ”No D number active” Comment: Cycles [...]

11.90 5 Maintenance 5.1 Operating data 5 Maintenance 5.1 Operating data Humidity content to DIN 40040 F Air pressure 860 to 1080 hPa Shockproof, dustproof and waterproof to DIN 40050: – Operator panel IP 54 – External machine control panel IP 54 5.2 Handling the modules Modules / components carrying this warning symbol (yellow hand on a black t[...]

5 Maintenance 01.93 5.2 Handling the modules • The power supply should be switched on before any signal voltages are applied. • Modules and components should always be stored and carried in conductive packing (e.g. metallised plastic boxes, metal containers). • If the packing is not conductive, the modules should be wrapped in conductive mate[...]

11.90 5 Maintenance 5.3 Exchanging the battery in the battery receptacle Replacing the battery in the battery receptacle • The battery backs up: – The part-program RAM memory – The working memory – The PLC user memory – The machine data memory The back-up time of the battery is 1 year. • When alarm number ”1” is displayed, the batte[...]

5 Maintenance 11.90 5.5 Cleaning 5.5 Cleaning The front of the monitor and the surface of the operating panel can be cleaned. For dirt that is relatively easy to remove, standard household washing-up liquid, or the industrial cleaner ”Special Swipe” can be used. These cleaners will also remove dirt containing graphite. Cleaning agents which con[...]

09.91 6 Data Interfaces 6.1 General 6 Data Interfaces 6.1 General There are 2 universal interfaces (RS232C (V.24) / 20 mA) available for data transfer: • Interface 1 , on the front of the control, is variable with regard to the connection possibilities of different devices. • Interface 2 , on the back of the control, is normally used for the co[...]

6 Data Interfaces 11.90 6.2 Setting data for description of the interfaces Table 6.1: Description of the interfaces Inter- face 2 Inter- face 1 Setting data function Bit no. SD no. 5010 5018 5011 5019 Stop bit Stop bit Parity bits Parity bits Baud rate Baud rate Baud rate Baud rate 5012 5020 5013 5021 Stop bit Stop bit Parity bits Parity bits Baud [...]

01.93 6 Data Interfaces 6.3 Assignment of the setting data for the connection of peripheral devices 6.3 Assignment of the setting data for the connection of peripheral devices Before you connect a particular device to interface 1 (or interface 2), you must assign the setting data bits of the setting data defined in the following tables. For that pu[...]

6 Data Interfaces 11.90 6.3 Assignment of the setting data for the connection of peripheral devices Setting data number (SD no.) and setting data bits, dependent on type of peripheral interface 5018 5019 5020 5021 5022 5023 RTS LINE Peripheral device Ident. of the device type (CRT display) Required setting data bits (binary code) SD no. Inter- face[...]

09.91 6 Data Interfaces 6.4 Device connection data 6.4 Device connection data SINUMERIK reader T40 and T50 Cable Order No. 6FC9 340-8S. Device data Transfer rate 9600 baud Character format start bit 8 Data bits 2 Stop bits Settings on T40 reader Switch block A: 1 234 5678 ON ON - OFF OFF OFF OFF OFF Switch block B: 1 234 5678 ON OFF OFF OFF OFF OFF[...]

6 Data Interfaces 01.93 6.4 Device connection data Siemens Programmer PG 685/675/670/730/750 Interface S5 PLC Cable Order No.: 6FC9 340-8G 6FC9 344-4R (PG 750 / 730 only) Device data Interface: 20 mA current loop Transfer rate: 9600 baud Character format: 1 Start bit, 7 Data bits, 1 Parity bit (even parity), 2 Stop bits Operating conditions For PLC[...]

11.90 6 Data Interfaces 6.4 Device connection data Siemens page printer PT80 Cable Order No.: 6FC9 340-8C RS232C (V.24 ) 6FC9 340-8T (20mA) Device data Transfer rate: 300 baud Character format: 1 Start bit 8 Data bits 2 Stop bits Order No. for PT80 to SINUMERIK specification: Type RS232C (V.24) : L22751-A80- D442 (Interface module STT104) Type 20mA[...]

01.93 7 Interfacing to the Machine 7.1 General 7 Interfacing to the Machine 7.1 General The operating of the SINUMERIK 810T depends on the setting of the machine data, and the Options. In the basic version of the SINUMERIK 810T (Order no. 6FC3 251-1AC), the standard machine data are set in the works. It can be modified when interfacing to the machi[...]

7 Interfacing to the Machine 01.93 7.2 Ordering data - Options 3rd auxiliary axis Tape reader type T40 Tape reader type T50 A03 B02 Identification No. of the NC control: (Serial No., Ident., Inventory No. etc.) 1st auxiliary axis A21 A22 B01 Program sequencing Memory expansion B25 C47 Blueprint programming B75 B21 – 64 000 bytes 2nd auxiliary axi[...]

01.93 7 Interfacing to the Machine 7.2 Ordering data - Options Identification No. of the NC control: (Serial No., Ident., Inventory No. etc.) Function of the Option Order Code Option supplied with control? Comments Expansion module Auxiliary axis module (for machine control panel) Interface submodule for electronic handwheels J80 J83 J85 without mo[...]

09.91 7 Interfacing to the Machine 7.3 SINUMERIK 810T machine data © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 7-3 SINUMERIK 810T, GA3 (BN)[...]

7 Interfacing to the Machine 09.91 7.3 SINUMERIK 810T machine data 7.3 SINUMERIK 810T machine data 7.3.1 General machine data In this section you will find tables of machine data, whose values can be changed from the standard values by the machine tool manufacturer at any time. In the column you can enter the value displayed on the CRT of the contr[...]

01.93 7 Interfacing to the Machine 7.3.1 General machine data Using the keyboard, now enter the number of the desired machine data and operate the search key. The machine data searched for, and the value stored in the control are displayed marked in inverse video. You can also use the cursor keys or the ”Page down/up” keys to call further machi[...]

09.91 7 Interfacing to the Machine 7.3.2 Definition of R parameters as cycle machine data, cycle setting data © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 7-5 SINUMERIK 810T, GA3 (BN)[...]

7 Interfacing to the Machine 09.91 7.3.2 Definition of R parameters as cycle machine data, cycle setting data 7.3.2 Definition of R parameters as cycle machine data, cycle setting data To protect parameters (R110 to R199) used for the measuring cycles against inadvertent modification, the parameters can be defined as: • Cycle machine data (CMD) o[...]

11.90 7 Interfacing to the Machine 7.3.3 Machine data bits 7.3.3 Machine data bits In this section you will find tables of machine data, in the range from ”5000” to ”5684” . Their 8-bit ”Bit patterns” are preset by the machine tool manufacturer. The table shows: • which bit • in which machine data MD ... • has which function... wh[...]

7 Interfacing to the Machine 01.93 7.3.3 Machine data bits Sequence of operation: calling machine data bits Sequence of operation as in the Section 7.3.1 for calling ”General machine data”, up to operating the ”NC MACHINE DATA” softkey, and then ... ... operate the ”MACHINE DATA BITS” softkey. The ”Machine data bits” display appears[...]

09.91 7 Interfacing to the Machine 7.3.4 Definition of the initial setting of the G groups 7.3.4 Definition of the initial setting of the G groups Previously the initial settings for the G groups 0 / 2 / 3 / 5 / 7 / 9 / 10 / 11 and 13 were defined permanently (For G group allocation see Section 12). Now you can define the initial setting of G group[...]

7 Interfacing to the Machine 01.93 7.3.4 Definition of the initial setting of the G groups NC MD for the initial settings of the G groups (CHANNEL DATA): 1 5 1 4 1 3 1 2 1 1 1 0 987654321 NC MD G group 108* 0 G36 G13 G12 G06 T G35 T G34 G33 G03 G02 G11 G10 M/T G01 G00 1 1) G09 110* 2 G16 G19 T G18 M G17 3 G42 G41 M/T G40 4 1) G53 112* 5 G57 G56 G55[...]

09.91 7 Interfacing to the Machine 7.4 Setting data 7.4 Setting data 7.4.1 General SD bits SD 5000 Bit 0,1,2: As from the standard UMS03, the user interface and the cycles have been completely revised. The cycles have new and expanded functions. For these functions, new or modified cycle parameter assignments (R parameters) are required. To guarant[...]

7 Interfacing to the Machine 01.93 7.4.3 Spindle-specific setting data 7.4.3 Spindle-specific setting data SD No. Significance 401* Spindle speed limitation for G96 402* Position for oriented spindle stop (M19) 403* Spindle speed limitation 404* Smoothing constant for thread _______ * Significance of ”x”: 0=Spindle 1 1=Spindle 2 7-12 © Siemens[...]

01.93 8 Appendix 8.1 List of abbreviations 8 Appendix 8.1 List of abbreviations Mnemonics Meaning BCD Binary coded decimal CH1 Channel 1, main channel CH2 Channel 2, auxiliary channel CLF Clear file CPU Central processing unit CRC Cutter radius compensation DAU Digital/analog convertor DIO Data input/output DRF Differential resolver function EIA Co[...]

8 Appendix 01.93 8.1 List of abbreviations Mnemonics Meaning RAM Program memory which can be written into and read from ( r andom a ccess m emory) RPA R parameter numbers with value assignment ( R p arameter a ctive) SEA Addresses with value assignment (setting data active) SPF Sub program (subroutine) file SW Software TEA1 NC machine data ( t esti[...]

01.93 8 Appendix 8.2 List of terms used 8.2 List of terms used Term Section Acknowledge alarm 2.1.1.5 Acknowledge messages 4.6 Actual position 2.1.1.5 Actual value setting 2.3.2 Actual value setting (Preset) 3.2.7 ADD.FUNCT. 2.5 Address / numerical keys 2.1.1.3 Alarm acknowledge 2.1.1.5 Alarm messages 4.6 AUTOMATIC 3.2.2 AUTOM. TO 2.5 AUTOM. TOOL C[...]

8 Appendix 09.91 8.2 List of terms used Term Section COPY 2.5 CORR. BLOCK 2.5 CRT display 21.1.1 CURRENT BLOCK 2.5 CURRENT VALUES 2.5 Cursor 2.1.1.5 CYCLES 2.5 DATA IN - OUT 2.5 Data input / output 3.1.15 DATA IN START 2.5 DATA OUTPUT 2.5 DEC-SBL YES-NO 2.5 DELETE 2.5 Delete input 2.1.1.4 Delete word/block 2.1.1.4 Device interface data 6.4 Device s[...]

09.91 8 Appendix 8.2 List of terms used Term Section EMERGENCY STOP 2.5 ENABLE 2.5 Enable 3.2.9 / 3.2.10 ERASE 2.5 Erase 3.1.14 EXT START 2.5 External machine control panel 2.1.2 / 2.1.2.1 FEED 2.5 Feed 2.1.1.6 ”Feed hold” display 2.1.1.2 Feed / jog 2.3.2 Feed / rapid override 2.1.2.1 Feed stop / feed start 2.1.1.6 / 2.1.2.1 Flexible plane sele[...]

8 Appendix 09.91 8.2 List of terms used Term Section MACHINING CYCLE 2.5 MACH. DATA 2.5 MAIN PROGRAM 2.5 MAINPRG START 2.5 Maintenance 5 Manual data input automatic 2.3.2 MDI automatic 3.2.4 Menu tree 2.3.5 Menu trees for the operating modes 2.4 Modify word 2.1.1.4 Monitoring active (LED) display 2.1.1.2 MOVE 2.5 NC ALARM 2.5 NC in two languages 3.[...]

09.91 8 Appendix 8.2 List of terms used Term Section PART PROGRAM 2.5 PLANE 2.5 PLAYBACK 2.5 Playback 3.2.6 PLC ALARM 2.5 PLC / MD 2.5 PLC MESSAGE 2.5 PLC STATUS 2.5 ”Position not yet reached” display 2.1.1.2 PROGRAM CONTROL 3.2.3.1 PROGRAM HANDLING 2.5 Program edit 3.1.12 PROGRAM END 2.5 PROG. HANDL. 2.5 Program input 3.1.10 Program input with[...]

8 Appendix 09.91 8.2 List of terms used Term Section Reset with change of mode 2.3.4 ROTAT. ANGLE 2.5 R PARAMETER 2.5 R Parameter 3.1.6 R Parameter setting data 3.1.6 SCALE MODIF. 2.5 Scratching 3.2.13 Search address, block no., word or data 2.1.1.5 Semi-automatic tool compensation offset 3.1.4.4 Semi-automatic zero offset 3.1.5.3 SERVICE AXIS 2.5 [...]

01.93 8 Appendix 8.2 List of terms used Term Section START 2.5 STOP 2.5 STRAIGHT LINE 2.5 STORE 2.5 STORE AXES 2.5 STORE MENU 2.5 STORE SELECT 2.5 SUBROUTINE 2.5 SW VERSION 2.5 Switching off 2.2.2 Switching on 2.1.2.1 / 2.2.1 SUBROUTINE START 2.5 Teach in 3.2.5 TEACH IN 2.5 THREAD 2.5 TOOL 2.5 Tool 3.1.3 Tool offset 3.1.4 TOOL DATA 2.5 Tool data 3.[...]

8 Appendix 09.91 8.3 SINUMERIK 810T operator interface - Layout 8.3 SINUMERIK 810T operator interface - Layout SINUMERIK 810T with integrated machine control panel SINUMERIK SIEMENS B A • • • • • Display field Keys B A Graphics monitor with 5 integrated function keys (softkeys) C Integrated machine control panel with 20 operating elements[...]

09.91 8 Appendix 8.3 SINUMERIK 810T operator interface - Layout SINUMERIK 810T with external machine control panel Integrated customer operator panel with 20 freely assignable operating elements or SIEMENS SINUMERIK • • • • • or F G F E E G Cover plate External machine control panel with operating elements with fixed functions © Siemens [...]