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Siemens A4027118-A0414 manual

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Table of contents for the manual

  • Page 1

    User Manual Flying Saw SIMOTION Flying Saw V1.4 Application number: A4027118 -A0414[...]

  • Page 2

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 2/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc We reserve the right to make technical changes to this product. Copyright Reproduction, transmission or use of this document or its contents is not permitted without express written aut[...]

  • Page 3

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 3/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc General Notes Note The standard applications are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The standard applications do no[...]

  • Page 4

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 4/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualified personnel In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the p[...]

  • Page 5

    Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 5/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Foreword Standard SIMOTION application A standard SIMOTION application comprises the following components: • One or several software objects or code blocks with defined interfaces that can[...]

  • Page 6

    Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 6/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Document structure The documentation of this application is sub-divided into the following main section: Sec- tion Description Note A Section A will provide you with everything that you requ[...]

  • Page 7

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 7/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc List of contents Section A: Prerequisites and objectives .................................................................. 10 1 Basic information ...................................[...]

  • Page 8

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 8/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1 Brief instructions to demonstrate .................................................................... 41 5.1.1 Structure overview ...............................................[...]

  • Page 9

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 9/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.4 Using the restart bit ......................................................................................... 83 8.5 Error messages ............................................[...]

  • Page 10

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 10/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section A: Prerequisites and objectives Content Section A will provide you with everything that you require to obtain an overview of th[...]

  • Page 11

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 11/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 1 Basic information 1.1 Prerequisites 1.1.1 Target group The standard application is conceived for all programmers and users who wish t[...]

  • Page 12

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 12/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Principle design of a "flying saw" The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using [...]

  • Page 13

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 13/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The user program only has to control the material feed and to supply the core function with the correct parameters. Additional function[...]

  • Page 14

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 14/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The program fulfills the following tasks: • Operating mode manager for the complete (demonstration) machine • The control of the (d[...]

  • Page 15

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 15/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Uses 2.1 Applications 2.1.1 Controls that are permitted The standard “flying saw” application has only been tested for use in the following co[...]

  • Page 16

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 16/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.1.3 Properties and features of the core “flying saw” functions The following properties and features were taken into account when implementing[...]

  • Page 17

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 17/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.2 Application environment The standard “flying saw” application can be used in the following hardware environment: Fig. 2-1 Application enviro[...]

  • Page 18

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 18/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 Structure and function 3.1 Design of the "flying saw" 3.1.1 General design The "flying saw", which is based [...]

  • Page 19

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 19/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-1: Explanati on of the param eterizable physical quantities Physical quantity Description DistanceToSensor [mm] Distance ([...]

  • Page 20

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 20/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3.2 Operating states of the "FlyingSa w-FB" The “FlyingSaw FB” automatically cont rols the “flying saw” axis to [...]

  • Page 21

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 21/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc starting position and is ready to synchronize to the material web. The flying saw axis waits in the “enable” state. • Automa[...]

  • Page 22

    Section B: The application example as demonstration system St t d ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 22/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section B: The application example as demonstration system Contents All of the necessary steps to commission the standard [...]

  • Page 23

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 23/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4 Installing the hardware and software 4.1 Regarding your safety 4.1.1 Safety information and instructions Pictogra[...]

  • Page 24

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 24/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.1.2 Responsibilities of the operator Correct use The correct use of the application components exclusively relate[...]

  • Page 25

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 25/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualification of personnel The operating company/person may only deploy trained, authorized and reliable personnel.[...]

  • Page 26

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 26/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-1 Hard w are components Hardware element Diagram Order No./MLFB and functions Training case, SIMOTION D435 [...]

  • Page 27

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 27/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-2 Hard w are configuration a nd mounting No. Action Comment 1 Connect the MPI/DP interface of your PG/PC to[...]

  • Page 28

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 28/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.3 Installing the standard SIEMENS software Minimum required releases Table 4-3 Versions Component Version. STEP 7[...]

  • Page 29

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 29/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • When RDY lights green and STOP lights orange, set the SIMOTION D435 mode switch to the 0 position (RUN) • RDY[...]

  • Page 30

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 30/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.3 Re-configuring the double-axis motor module from 3A/3A to 5A/5A This application example is configured as sta[...]

  • Page 31

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 31/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 4-3: Re-configuring the motor module[...]

  • Page 32

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 32/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.4 Setting the Ethernet interface of the PG/PC Setting the PG/PC interface Table 3-5: Setting the PG/PC interfac[...]

  • Page 33

    Section B: The application example as demonstration system I t lli t h hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 33/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Open Properties by double-clicki ng on the PG/PC(1). 7 Under the “Assignme nt” tab (this is already automati[...]

  • Page 34

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 34/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 The interface of the control is now assigned the interface of the PG/PC. Select this and if it has still not been[...]

  • Page 35

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 35/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-6: Ethernet address No. Action Comment 1 Open the window Network and Dial-u p Connections of your PG/PC and[...]

  • Page 36

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 36/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 The Ethernet interface IE2 (X130) of SIMOTION D435 has, as standard, the IP address 169.254.11.22. Select “Use [...]

  • Page 37

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 37/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Acknowledge with OK 3 Acknowledge with OK 4 Press No and do not re start 5 Clo se the hardware configuration and [...]

  • Page 38

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 38/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.6 Downloading the SIMOTION project of the standard application Table 4-5: Downloading the SI MOTION project No.[...]

  • Page 39

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 39/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 After starting the download, you will be prompted as to whether you wish to “copy RAM to ROM“ after the downl[...]

  • Page 40

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 40/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Now switch the SIMOTION D435 into the RUN state. To do this, click on the SIMOTION-CPU and with the righthand mo[...]

  • Page 41

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 41/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5 Operator control of the application example The application can be used to present SIMOTION D with SINAMICS and g[...]

  • Page 42

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 42/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o[...]

  • Page 43

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 43/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.2 Brief instructions Execute the following steps in the sequence as listed in the following table to demonstrat[...]

  • Page 44

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 44/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Once the “flying saw” has reached its starting positio n, the Flying Saw START button is displayed to activat[...]

  • Page 45

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 45/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 After the last cut, the “flying saw” automatically moves to its starting position and wait s for ne w materi[...]

  • Page 46

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 46/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The material and the “flying saw” can be started, terminated (exited) and monitored in the process screen. The [...]

  • Page 47

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 47/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2 Detailed operating instructions A detailed description of the application is provided in these instruction s. T[...]

  • Page 48

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 48/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o[...]

  • Page 49

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 49/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The welcome screen is displayed Fig. 5-4 Welcome screen General screen areas The screen forms of the application ar[...]

  • Page 50

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 50/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The following functions can be selected using the individual buttons: Table 5-2 General buttons to control/handle t[...]

  • Page 51

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 51/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.3 Machine parameter settings The standard application allows the following parameters to be adapted: Machine ge[...]

  • Page 52

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 52/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 5-5 SETTINGS operator screen for machine ge ometr y settings[...]

  • Page 53

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 53/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.4 Operator control functions in the setting-mode In the manual mode, the material web and flying saw can be man[...]

  • Page 54

    Section B: The application example as demonstration system Ot t l f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 54/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.5 Operator functions of the process in the automatic mode Note The automatic mode is only available, if • Th[...]

  • Page 55

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 55/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Standard operator control Table 5-3: Standard operator c ontrol in the automatic mode No. Action Comment 1 Initial [...]

  • Page 56

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 56/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Depending on the material velocity and the cutting duration, an actual maximum position of the flying saw is obta[...]

  • Page 57

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 57/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Expanded operator control Table 5-4: Expanded o perator c ontrol in the automatic mode No. Action Comment 1 If the [...]

  • Page 58

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 58/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Here, you can set the velocities for the return to the starting position and also whe n returning to the starting[...]

  • Page 59

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 59/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.6 Technology view The technology view of the applicati on can be selected from every operator screen using the [...]

  • Page 60

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 60/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.7 Operator control functions in the status display The status display of the application can be sele cted from [...]

  • Page 61

    Section C: Integrating the core “flying saw” functions Operator control of the application example Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 61/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section C: Integrating the core “flying saw” functions Content All of the steps necess[...]

  • Page 62

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 62/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Program environment and interfaces 6.1.1 Function and identification of the program groups The st[...]

  • Page 63

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 63/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.1.2 Program structure All of the functions, implemented in the standard “flying saw” applicat[...]

  • Page 64

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 64/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Pro- gram Section Program unit Program module Data unit FS_TEMPL FB_BGD_TEMPLATE_FlyingSa w () FS_V[...]

  • Page 65

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 65/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.2 Call environment The function block FB_BGD_TEMPLATE_FlyingSaw() of the “flying saw” core fu[...]

  • Page 66

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 66/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Block interfaces • User interface in the global data area (data unit FS_Var) The function blo[...]

  • Page 67

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 67/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Mode INT 0 Using Mode, the mode is pre- selected th[...]

  • Page 68

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 68/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Input/output parameter (IN/OUT) UsersInterface STRU[...]

  • Page 69

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 69/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 6-2 Structure of the global data area of the core “fl ying saw” function Internal da ta of[...]

  • Page 70

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 70/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description EndSyncPos [mm] LREAL 20.0 End position of the synch[...]

  • Page 71

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 71/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description Control information Restart BOOL false If the bit is[...]

  • Page 72

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 72/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7 Integrating the core “flying saw” functions 7.1 This is how you integrate core f[...]

  • Page 73

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 73/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 7-2 Software components Software Diagram Order No./MLFB and functions Version us[...]

  • Page 74

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 74/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.2.3 Technology objects required and synchronous relationships The following technolo[...]

  • Page 75

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 75/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The FlyingSawAxis is connected, for t he cut, as “synchronous axis” with the Mater[...]

  • Page 76

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 76/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.4 Setting-up the requi red technology objects Prerequisite SIMOTION SCOUT has been s[...]

  • Page 77

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 77/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Monitoring functions – closed-loop control • Please set these parameters corres po[...]

  • Page 78

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 78/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.5 Assigning the synchronous relationships 7.5.1 FlyingSawAxis_SYNCHRONOUS_OPERATION [...]

  • Page 79

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 79/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.6 Integrating into your application 7.6.1 Calling the “FlyingSaw FB” in the user[...]

  • Page 80

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 80/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Assigning the instance In the calling user program, the function block “FB_BGD_TEMPL[...]

  • Page 81

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 81/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Using the "FB_BGD_TE MPLATE_Fly ingSaw()" 8.1 General information and in[...]

  • Page 82

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 82/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-1 Possible state transitions at the "FB_BGD_T EMPLATE_FlyingSaw()" [...]

  • Page 83

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 83/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc carried-out and the new state has been reached, this is flagged by a high signal at [...]

  • Page 84

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 84/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-3 Block outputs for fault messages FB_BG D_TEMPL A TE_ Flying Saw() Execute M[...]

  • Page 85

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 85/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.6 Help functions within the core “flying saw” functions As part of the core fu[...]

  • Page 86

    Section D: Program description Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 86/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section D: Program description Content Section D is interesting if you wish to expand/adapt your application bas[...]

  • Page 87

    Section D: Program description Information and instructions to adapt the core “flying saw” ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 87/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 Information and instructions to adapt the core “flying saw” functions 9.1 Information a[...]

  • Page 88

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 88/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10 Description of important program elements 10.1 Program structure The core functions of the standard “flying saw” [...]

  • Page 89

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 89/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Sequence phases when changing from the “disable” to “manual” • Sequence phases when changing from the “s[...]

  • Page 90

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 90/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.3.2 Start identification, axis monitoring and automatic state change chains Start identification Identify whether a r[...]

  • Page 91

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 91/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • From the “manual” state into the “starting position ” state. “Manual” Æ “Disable” Æ “Starting po[...]

  • Page 92

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 92/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 10-1 State model of the "FlyingSa w FB" 1 Disab le 1 Disab le 2 Startposi- tion 2 Startposi- tion 4 Manua[...]

  • Page 93

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 93/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Mode Disable (1) 1 Disable Disable Æ Disable 1 Disable 1 Disable 0 The stop command is prepared 1[...]

  • Page 94

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 94/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Disable Æ Manual 1 Disabl e 4 Manual 0 The enable command is prepared. 1 _enableAxis() is called [...]

  • Page 95

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 95/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 3 _disableGearing() is called to delete (cl ear) the com mand from the command queue. If required,[...]

  • Page 96

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 96/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _enableGearing() is called to synch roni ze the flying saw axis to the material web at the maste[...]

  • Page 97

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 97/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _stop() is called for the flying saw axis If the axis is disabled, then advance to st ep 2 2 _di[...]

  • Page 98

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 98/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.4 Properties/featur es of startup_SAP The startup_SAP program is located in the unit SAP_FS • Assigns the actual TO[...]

  • Page 99

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 99/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • FB_BGD_FS_SPB_out() • FB_BGD_FS_SPB_read() FB_BGD_FS_SPB_reset() The SyncPos buffer is deleted (cleared) using thi[...]

  • Page 100

    Section E: Appendix General information on the application Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 100/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section E: Appendix 11 General information on the application 11.1 Scope of supply The "flying saw" package comprises: •[...]

  • Page 101

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 101/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Error messages 12.1 Signaling error events at the “Fly ingSaw FB” of the core “flying saw” functions If an error occurs when calling the “FB_ B[...]

  • Page 102

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 102/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C021 Disable to starting position Error when positioning the FlyingSawAxis ( _pos ) Details in FS_Var structure unde r RetDIN[...]

  • Page 103

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 103/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc C055 Starting position to automatic Error for superimposed positioning of the FlyingSawAxis to create "gap" ( _pos ) Details in FS_Var structure u[...]

  • Page 104

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 104/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C061 Automatic Run Error when activating gearing of the FlyingSawAxis ( _enablegearing ) Details in FS_Var structure unde r R[...]

  • Page 105

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 105/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C091 Manual to Disable Error when stoppin g the FlyingSawAxis ( move mit v=0) Details in FS_Var structure unde r RetDINT_stop[...]

  • Page 106

    Section E: Appendix Contact partner Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 106/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 13 Contact partner Applicationcenter SIEMENS Siemens AG Automation & Drives A&D MC PM APC Frauenauracher Str. 80 Erlangen Fax: 09131-98-1297 mailto[...]

  • Page 107

    Section E: Appendix Please help us to become even better Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 107/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 14 Please help us to become even better A&D MC PM APC From: Application Center Name: Department: D – 91056 Erlangen City: Fax: +[...]