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The rules should oblige the seller to give the purchaser an operating instrucion of Siemens AS 488/TM, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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First and foremost, an user manual of Siemens AS 488/TM should contain:
- informations concerning technical data of Siemens AS 488/TM
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Siemens AS 488/TM alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Siemens AS 488/TM, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Siemens service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Siemens AS 488/TM.
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Table of contents for the manual
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Page 1
AS 488/TM aut omation syst ems Cat alog PL T 112 · 2002 teleperm m This catalog is out of date, see note on page 3[...]
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Page 2
TELEPERM M AS 235, AS 235 H and AS 235 K Aut omati on Syste ms Order No. : E86060-K38 11-A100-A3-7600 PL T 111 TELEPERM M Operation and Monitor ing with WinCC/TM Order No. : E86060-K38 23-A100-A1-7600 PL T 123 TELEPERM M CS 275 B us Syste m Order No. : E86060-K38 13-A100-A1-7600 PL T 130 SIMA TIC PCS 7 SIMA T IC PCS 7 Pr ocess Contr ol Syst em Orde[...]
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Page 3
Catalog PL T 112 · 2002 The pr oducts in this catalog a re also i ncluded in the CD-R OM Catalog CA 01 Order No.: E86060-D4001-A100-B7-7600 Please contac t your loc al Siemens office or repr esenta tive. AS 488/TM automation systems Introduction 1 System architecture System proper ties Syst e m softwar e Commiss ioning Engine ering 2 AS 488 S cabi[...]
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Page 4
6/1 Siemens PL T 112 · 2002 Introduction TELEPERM M Process Contro l S ystem 1/2 Ov ervie w 1/2 Automatio n systems 1/2 O perat or sy ste ms 1/3 Engineering 1/3 S yst em b us 1/3 Migration strat egy AS 488/TM 1/4 Ov ervie w 1/5 Highlights - Classification in the TELEPERM M system en vir onment 1/6 Area o f application 1/6 F uncti ons - High lights[...]
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Page 5
Siemens PL T 112 · 200 2 1/2 Intro duction TELEPERM M P rocess Control System Introduc tion ■ Over view The TE LEPERM M process control syste m pro- vides all functions requi red for process automa- tion. It is highly suitable for the comple te automat ion of continuous o r discontinuous (batch ) processes. The TELEP ERM M systems ar e divided i[...]
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Page 6
Siemens PL T 112 · 200 2 1/3 Introduction TELEPERM M P rocess Control System Engineering The PRO GRAF AS +/N T conf igur in g soft ware whic h can be i n- stalled on pers onal computers with the Windo ws NT or Windows 2 000 operating syst em is predestined for th e engi- neering of TELEPE RM M autom ation syste ms. An eng ineering PC with PR OGRAF[...]
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Page 7
Siemens PL T 112 · 200 2 1/4 Intro duction AS 488/TM ■ Over view The AS 4 88/TM automati on system base d on the SIMATIC M 7-400 hardwar e platform combines t he advantages of a moder n hardware generation with the AS 235 funct ionality of the TELEP ERM M proc ess cont rol s yst em pr oven in numer ous applications . It is suitable for automatio[...]
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Page 8
Siemens PL T 112 · 200 2 1/5 Introduction AS 488/TM AS 488/TM system s f or new plants e xclusively with distributed I/Os on the P ROFIBUS-DP can also be installed in SIMATIC P CS 7 cabinets. The SIM ATIC S7/M7 installation guidelines also apply to this version (see Catalog ST PCS7.A, add-ons for the SIMAT IC PCS 7 process control system). Custome[...]
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Siemens PL T 112 · 200 2 1/6 Intro duction AS 488/TM ■ Area o f application The main a pplications of the AS 488/TM are: • Replac ement of existing AS 22 0, AS 230/230 K and AS 23 5/23 5 K a utomat io n sys tems With an AS 2 20 / AS 230 / AS 23 5, the subrack with the centra l proces sing units in the TELEP ERM M cabinet is replaced by an AS 4[...]
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6/1 Siemens PL T 112 · 2002 Sy stem architecture 2/2 System p roperties 2/4 System sof tware 2/5 Dat a blocks 2/5 Bl ocks for analog and dig ital processing 2/5 Blo cks f or bina ry proc essi ng 2/6 Blocks for pr ocessing with standardized operatio n and monit or ing 2/6 Blocks f or signal ex chang e via the CS 275 or PROFIBUS-TM system bus 2/7 Bl[...]
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Siemens PL T 112 · 200 2 2/2 System architecture System propertie s System architectu r e ■ Over view The AS 4 88/TM automati on system cons ists of standard har d- ware compon ents from the SI MATIC M7 s ystem s, sup pleme nta- ry comp onents for a pplications in T ELEPERM M, a nd a memo ry card with system sof tware whose functions ar e compat[...]
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Siemens PL T 112 · 200 2 2/3 System architecture System propert ies ■ T echnical Specifications Quantity brea kdown The AS 4 88/TM automat ion systems ha ve the following quantity breakdo wns: *) The valu es identified by an asterisk apply as alternatives and are not fo r addition. AS 488/TM CPU 486-3 CPU 488-3 Contr ol loops *) 45 to 120 90 to [...]
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Siemens PL T 112 · 200 2 2/4 System architecture System software ■ Over view A separa te memory card with syst em software is required for each a utomation system. T he syste m software of the AS 488/TM is completely pr esent on this mem ory card, and only exec utes ther e. Th e soft war e is rel oad ed each time t he sys tem is swit ched on or [...]
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Page 14
Siemens PL T 112 · 200 2 2/5 System architecture System software ■ Configuration Listing of TELEPERM M standard function blocks Dat a bloc ks Blocks for analog a nd digital processing Ty p e N a m e Function GA Data b lock for glo- bal analog values Storage of 256 analog values wit h err or 10 -9 ; storage of pr ocess image, hist orical val- ues[...]
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Siemens PL T 112 · 200 2 2/6 System architecture System software Blocks for proc essing with standardized ope ration and monitori ng Ty p e N a m e Function R Contr oller PID controll er , e.g. for dis turbance vari- able fe edforw ard; track ing of setp oint and manipulated variabl e; limit genera- tion RN Contr oller As R, with addit ional fu nc[...]
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Siemens PL T 112 · 200 2 2/7 System architecture System software Blocks for distributed process I/Os on the PROFIBUS-DP fieldbus Blocks for PLC/PLC coupling with PRO FIBUS-AG/AG Ty p e N a m e Function DP A E Analog input DP Acquisit ion of analog sig nals via the distr ibuted pr ocess I/O modu les DP AA Analog out put DP Outpu t of analog sig nal[...]
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Siemens PL T 112 · 200 2 2/8 System architecture System software Driver blocks for I/O modu l es of the TELEP ERM M system via th e TPM 478 commu nicatio ns modul e Ty p e N a m e Function For modules with Order No . AE Analog inp ut Suitab le for PROF IBUS-DP pr ocess image Not with SIMA TIC S7 I/O modules Acquisition of an analog signal vi a a c[...]
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Siemens PL T 112 · 200 2 2/9 System architecture System software Blocks for I/O modules with standar dized display Organization block s Test b locks Ty p e N a m e Function For modul es with Order No. RE Control ler , single -channel Acquisitio n of signals fr om single-channel cont roll er modules; transf er of commands and standar dized incremen[...]
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Page 19
Siemens PL T 112 · 2002 2/10 System architecture Commissioning ■ Over view A commissioning termi n al i s required for commiss ioning and system c onfiguring of the AS 488/TM or the CS-L2 br idge. A per- sonal computer /prog rammi ng devi ce with th e commissi oni ng terminal software ASBEDIEN belong ing t o the s ystem software can be us ed as [...]
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Siemens PL T 112 · 2002 2/11 System architecture Engineering with PROGRAF AS+ ■ Over view PROGRAF AS+/N T is a powerful PC-base d engineering tool for the TELE PERM M AS 230/23 0 K and AS 235/235 K/2 35 H as well as AS 388/TM and AS 4 88/TM autom ation system s (includ- ing the A S 488 S and AS 4 88 K version s with a varying design ). It is equ[...]
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Page 21
Siemens PL T 112 · 2002 2/12 System architecture Engineering with PROGRAF AS + Configur ation of custome r-specific and branch-sp ecific libraries PROGRAF A S+/NT can be us ed to generate cu stomer-specific or b ranch -speci fic librar ies wit h ele ment s which are used re- peated l y w hen configuring . This is also possible for several workstat[...]
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Page 22
Siemens PL T 112 · 2002 2/13 System architecture Engineering with PROGRAF AS+ ■ Or dering Data Ord er No. PROGRAF AS+/NT co mpris ing : • 1 software CD with pro gram package in Ger man and English • Software protect ion (dongle) 6DL5 255-1CX PROGRAF AS+/NT upgrade for PROGRAF AS+, comprising software CD with pr ogram pack- age in German and [...]
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Siemens PL T 112 · 2002 2/14 System architecture This catalog is out of date, see note on page 3[...]
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6/1 Siemens PL T 112 · 2002 AS 488 S Cabinet system 3/2 AS 488 S cabinet system 3/2 Ov er vi ew 3/2 Orderi ng data 3/2 Scope of deliv er y of AS 488 S s yst ems 3/4 Accessories This catalog is out of date, see note on page 3[...]
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Page 25
Siemens PL T 112 · 2002 3/2 Cabinet system AS 488 S cabinet system AS 488 S Cabi net sys tem ■ Over view The AS 488 S ca binet system is one of four design versions of the AS 488/ TM auto mation sy stem. The AS 488 S is s pecially designed for migration or ex pansion of exis ting TELE PERM M syst ems, an d theref ore opti mized fo r in- stallati[...]
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Page 26
Siemens PL T 112 · 2002 3/3 Cabinet system AS 488 S AS 488 S c abinet syst em Power supply • AS 488 S systems, versi ons 1, 2, 3 and 4, for oper ation with TELEPERM M I/O modules - PS 405 load po wer supply, 20 A, TELEPERM M pack aging system Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width: 3 standard slots - 2 ba ckup b att eri es type AA; [...]
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Page 27
Siemens PL T 112 · 2002 3/4 Cabinet system AS 488 S cabinet system AS 488 S Accessor ies Ord er No. Hardware options Cable f or connection of a com - missio ning term inal PC •5m l o n g • 10 m l ong 6ES7 902-1AB00- 0AA0 6ES7 902-1A C 00-0AA0 Set of ribbon cables for I/O bus with 5 slot s For AS 488 S as alt ernative for versions 1, 2 (with mi[...]
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6/1 Siemens PL T 112 · 2002 AS 488 K Compact sy stem 4/2 AS 488 K compact system 4/2 Ov er vi ew 4/2 Orderi ng data 4/2 Scope of deliv er y of AS 488 K s yst ems 4/3 Accessories This catalog is out of date, see note on page 3[...]
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Siemens PL T 112 · 2002 4/2 Compact system AS 488 K c ompact system AS 488 K Compact system ■ Over view The AS 488 K co mpact system is a design version of the AS 488/TM au tomati on sys tem wh ich is co mpatib le with th e pre- vious AS 235 K s ystem. With th is design version , the AS 488 /TM is i nte grat ed in a MI G K compac t mi grat ion r[...]
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Siemens PL T 112 · 2002 4/3 Compact system AS 488 K AS 488 K compact system TELE PERM M I/Os con nection • Conn ection of TELEPERM M AS I /Os to 4 88 K, comprising: - TPM 478- 1 interface module (1 x for TE LEPERM M I/Os an d for connection t o CS 275) - TBX 478 int erface module, for conn ection of TELEP ERM M I/O buses - Set of ribbon cables f[...]
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Siemens PL T 112 · 2002 4/4 Compact system AS 488 K c ompact system AS 488 K Accessor ies Ord er No. System documentation Supplementar y system docu- mentatio n f or AS 488 /TM • Manual, G erman • Manual, English C79000-G800 0-C700 C79000-G807 6-C700 A utomation system, sy stem so ftwar e versio n G • Des cription, Ger man • Descript ion, [...]
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6/1 Siemens PL T 112 · 2002 AS 488 in SIMA TIC design 5/2 In troductio n 5/2 Ov er vi ew 5/2 T echnical Specifica tions 5/4 Central processing unit 5/5 Power su pply modules 5/6 C onnection of di stributed I/Os 5/7 Connec tion to TELE PERM M I/ Os 5/8 C o nnec tion to CS 27 5 5/8 Connec tion to PROFI BUS- TM 5/9 Packaging system 5/10 Syst em softw[...]
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Siemens PL T 112 · 2002 5/2 AS 488 in SIMAT IC design AS 488/TM Intr oductio n AS 488 in SIMA TIC design ■ Over view The AS 488 auto mation system co mprises: • CPU 486-3/ 488-3 with me mory modules, me mory card and in- terf ace m odul es for commi ssi oning, d iagnost ics and I & C monitori ng • DC 24 V pow er suppl y ( stan dard); a m[...]
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Siemens PL T 112 · 2002 5/3 AS 488 in SIMATIC design Intr oductio n AS 488/TM Coupling to other systems with DP interfac e • SIMA TIC S7 CPU 315-2 DP When using float ing-point num- bers, see supple mentary pack- age "DP extens ions for AS x88/ TM" • SIMA TIC S7 CPU 316-2 DP When using float ing-point num- bers, see supple mentary pa[...]
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Page 35
Siemens PL T 112 · 2002 5/4 AS 488 in SIMAT IC design Central process ing unit ■ Over view CPU 486-3 The CPU 4 86-3 is equipped with an Intel 75- MHz Pentium pro- cessor . The performance is eq uivalent to the compu t ing powe r of an AS 235 mu ltiplied by a fa ctor of 1.5. The front of the robust, compact plastic housing cont ains: • LEDs for[...]
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Page 36
Siemens PL T 112 · 2002 5/5 AS 488 in SIMATIC design Power supply modu les ■ Over view PS 405 and PS 407 load po wer supplies The mo dules of the AS 488/TM a utomation sy stem are provide d with the DC 5 V and DC 2 4 V operating voltages f rom the PS 405 and PS 407 po wer supply modules via the backplane bus. A PS 40 7 power supp ly module (for [...]
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Page 37
Siemens PL T 112 · 2002 5/6 AS 488 in SIMAT IC design Connection of distributed I/Os ■ Over view All ve rsions of t he AS 488/TM au toma tion sy ste m can be oper at- ed with distributed process I/Os on the PROFIBUS-DP. The PROFIBUS -DP fieldbus is stand ardized accor ding to EN 50 1 70, Part 3. It perm its communication between the auto mation [...]
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Siemens PL T 112 · 2002 5/7 AS 488 in SIMATIC design Connection to TELEPERM M I/Os ■ Over view Together with the TP M 478 interface modu l e, the TBX 47 8 inter- face module connects the I/O modules of the TELEPERM M pro- cess con trol system to the AS 48 8/TM system . The following inter faces are present on t he TBX 478 module : • In terf ac[...]
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Page 39
Siemens PL T 112 · 2002 5/8 AS 488 in SIMAT IC design Connection to CS 275 Connection to PROFIBUS-TM Connection to CS 275 ■ Over view The AS 488/ TM and the CS-L2 b ridge can be connect ed to the CS 275 bu s system via th e TPM 478 interfa ce module. Two func - tions a re integrated on this interface module: • CS 275 fun ctionality A powerful [...]
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Page 40
Siemens PL T 112 · 2002 5/9 AS 488 in SIMATIC design Packaging sy stem ■ Over view UR2 rack The UR2 unive rsal rack is the mecha nical support for the AS 488 autom ation system . It accommoda tes the system modules (CPU, load po wer supply, EXM 478 , TPM 478 and TBX 478), provides the mo dules with operatin g voltages, and links the in- dividual[...]
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Page 41
Siemens PL T 112 · 2002 5/10 AS 488 in SIMAT IC design System software, documentation System software ■ Over view For operat ion as w ell a s loadi ng and arch ivin g of the syst em and user f unctions, the CPU provi des an interf ace for a m emory card in addition to the integral main memory (RAM). The non- volatile mem ory on the memo ry card [...]
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6/1 Siemens PL T 112 · 2002 SIMA TIC PCS 7 cabinet design 6/2 In troductio n 6/2 Ov er vi ew 6/3 Basic cabi net 6/4 E T 200M I/O unit 6/5 Syst em unit This catalog is out of date, see note on page 3[...]
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Siemens PL T 112 · 2002 6/2 SIMATIC PCS 7 cabinet design Cabinet packaging sys tem Intr oductio n SIMATIC PCS 7 cabi net design ■ Over view The cabine t design for compone nts close to the proce ss (auto- mation sys tems and I/Os) fulfills the technical an d eco nomical deman ds placed on the AS 48 8/TM automatio n systems. The cabine ts consist[...]
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Siemens PL T 112 · 2002 6/3 SIMATIC PCS 7 cabinet design Basic cabinet ■ Over view The Siem ens standard ca binet 8MC is the prefer red basic cabi- net. The Siem ens standard cab inet 8MC is a sheet- steel cabinet with rear panel and f ront door which can be assembled individ- ually or al so in rows with further cabi nets of this t ype. Side wal[...]
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Siemens PL T 112 · 2002 6/4 SIMATIC PCS 7 cabinet design ET 200M I/ O unit ■ Over view Complete ET 2 00M I/O stations are available for the cab inet packaging system. The sta t ion include s the power supply, com- ponent s for connection to the PROF IBUS-DP fieldbus (elect rical or optical design ), selection of modules for hot s wapping, and wi[...]
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Siemens PL T 112 · 2002 6/5 SIMATIC PCS 7 cabinet design AS 488/TM s ystem unit ■ Over view The scope of delivery of the AS 488/ TM is variable, and is de- fined spec ific to the order. Fundam ental compo nents of t he AS 488 /TM are: • Mou nti ng bo ard for the U R2 rac k and the rail f or the OL M opti- ca l link modu le • AS 488/TM CPU, c[...]
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Siemens PL T 112 · 2002 6/6 SIMATIC PCS 7 cabinet design This catalog is out of date, see note on page 3[...]
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Page 48
6/1 Siemens PL T 112 · 2002 Mig ration of existing sy stems 7/2 In troductio n 7/3 Mig ration packag es 7/3 AS 488 S migration pa cka ge 7/5 AS 488 K migrati on packa ge 7/7 M IG I migration rack 7/8 M IG II migrat ion ra ck 7/9 MIG K migrati on rack 7/10 Retr ofit ting s ervices 7/11 Check list prior t o retr of i tting 7/12 Configu ring lis ts M[...]
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Siemens PL T 112 · 2002 7/2 Migration of existing systems Migration of existing systems Intr oductio n Migration of existing sy stems ■ Over view Two differen t design versions of the AS 48 8/TM migration package s are available for migrating existin g TELEPERM M AS 220 S, AS 230, AS 230 K, AS 235 and AS 2 35 K automation sys tems: AS 488 S an d[...]
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Siemens PL T 112 · 2002 7/3 Migration of existing system s Migration packages AS 488 S migr ation package ■ Over view The AS 488 S migration package is an optim ized, cost-effective and lump su m offer for migration of AS 22 0 S/H, AS 230/ AS 230 K and AS 235/AS 23 5 K automat ion systems (AS 220 H and AS 235 H with limitations) with AS 488/TM i[...]
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Siemens PL T 112 · 2002 7/4 Migration of existing systems AS 488 S migration package Migration packa ges ■ Configuration General marginal cond itions/limitations The conv ersion of an AS 220 S/AS 230/AS 235 into an AS 488 S is c arri ed o ut 1: 1, i.e. the resp ective basi c unit in th e exist ing TELEPERM M cabinet (with out I/O modules f or AS[...]
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Siemens PL T 112 · 2002 7/5 Migration of existing system s Migration packages AS 488 K migration pack age ■ Over view The AS 488 K migration package is an optimized, cost-effective and lump su m offer for migration of AS 230 K and AS 235 K au- tomation systems with AS 488/TM in a compact and compatible design sav ing space and co sts. Scope o f [...]
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Siemens PL T 112 · 2002 7/6 Migration of existing systems AS 488 K mi g ration package Migration packa ges ■ Or dering Data The migr ation of existing automat ion systems us ing AS 488 K migration pa ckages is a comp lex process com prising a quota- tion and order ing phase with detailed clarification bas ed on a checklist , the data conv ersion[...]
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Siemens PL T 112 · 2002 7/7 Migration of existing system s Migration packages MIG I migration rack The migr ation racks are the co re componen ts of the AS 488 S and A S 488 K m igr ati on pa ckage s. They integr ate th e AS 488/ TM automat ion syste ms as repl aceme nts f or exist ing b a - sic units/sys tems in an existing TE LEPERM M system env[...]
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Siemens PL T 112 · 2002 7/8 Migration of existing systems MIG II migration rac k Migration packa ges ■ Over view The MIG II mi gration rack has been develop ed further, and is a com pletely assem bled ES 902 subrack for accomm odating an AS 488/TM system which can be directly inst alled in t he TELEP ERM M standard cabinet instead of an AS 220 S[...]
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Siemens PL T 112 · 2002 7/9 Migration of existing system s Migration packages MIG K migration rack ■ T echnical Specifications Design ES 902 subrac k (19-inch sys- tem), s crewed connectio n of sub- rack from front Backpl ane 9 slots for AS 488/ TM central modules, 5 slots prea ssembled for TELEPERM M I/O modules Number o f I/O buses 2 I/O buse [...]
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Page 57
Siemens PL T 112 · 2002 7/10 Migration of existing systems Retrofitting services ■ Over view The fo l lowin g contract cond itions apply to all se rvices (stand ard or suppleme ntary services) provided in the context of a migra- tion: • The se rvices are based on the conditions of t he "General ins tal- lation conditions" • The app[...]
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Siemens PL T 112 · 2002 7/11 Migration of existing system s Check list prior to r etrofit ting ■ Over view Details required f or a quotation for migration: Plant c onfiguration (structur e diaphragm) • OS syst ems: - Typ es, quantity • Engineer ing systems: - Typ es, quantity, conn ection • AS systems: - Typ es, quantity • Bus topology ([...]
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Page 59
Siemens PL T 112 · 2002 7/12 Migration of existing systems Migratable TELEPERM M modules in AS 488/TM Configuring lists Migratable TE LEPERM M modules in AS 48 8/TM See overl eaf for e xplanation s on the table Designation Order No . of module Rele ase Remarks Closed-loop control modules S contr oller , single-channel, with in dividu al contro l u[...]
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Siemens PL T 112 · 2002 7/13 Migration of existing system s Configuring lis ts Migratable TELEPERM M modules in AS 488/TM *) in certain circ umstances ther e ar e some special featu res fo r these modules , please ask yo ur Siemens cont act Designation Order No . of module Rele ase Remarks Binary calculation modules Binary calculatio n module 6DS1[...]
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Siemens PL T 112 · 2002 7/14 Migration of existing systems This catalog is out of date, see note on page 3[...]
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6/1 Siemens PL T 112 · 2002 Process I/Os 8/2 In troductio n 8/3 C onne ct ing TELE PERM M I/ Os 8/4 C o nnec ting SIMA TIC I/O s 8/6 DP e xtens ions f or AS 488/TM 8/7 ET 200M packaging system 8/9 E T 200M modules 8/11 ET 200M Ex I/O mo dules 8/12 Fu nction and communicatio n modules 8/13 ET 20 0S 8/15 ET 20 0X 8/15 ET 20 0U 8/15 ET 20 0B 8/16 SIW[...]
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Siemens PL T 112 · 2002 8/2 Process I/Os Intr oductio n Process I/ Os ■ Over view A wide r ange of SIMATI C ET 2 00B, ET 200M , ET 200S, E T 200 X and ET 200U 1) distributed I/O sys tems with a compre hensive selection o f I/O modules is available for the AS 48 8/TM for the acquis i tion and ou tput of process sign als via sensors and actu- ator[...]
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Siemens PL T 112 · 2002 8/3 Process I/Os Connecting TELEPERM M I/Os ■ Over view In exis t ing TE LEPERM M s ystems, AS 2 20 S, AS 230, AS 23 0 K, AS 2 35 or AS 2 35 K aut omation systems ar e replaced by migra- tion with AS 488 S (c abinet design) or AS 488 K (com pact de- sign). Syst em integration is carried ou t in each case using so- called [...]
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Siemens PL T 112 · 2002 8/4 Process I/Os Connecting SIMATIC I/Os ■ Over view In addition to the migration of existing TELEPERM M I/Os, all ver- sions of the AS 4 88/TM aut omation syst em can a l so b e extended by distributed I/Os on the PROFIBUS-DP. In additi on to the ET 200 M system with a comp rehensive range of I/O mod ules es- pecially ta[...]
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Page 66
Siemens PL T 112 · 2002 8/5 Process I/Os Connecting SIMATIC I/Os COM PROFIBUS COM PRO FIBUS is a tool used for fieldbus co nfiguring and for paramet erization of the bus station s prior to commissioning. COM PR OFIBUS can b e installed on the c ommissioning t erminal or on a PC/p rogramming device with Microso ft Windows 95/98/M e/NT/2000 . The ta[...]
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Page 67
Siemens PL T 112 · 2002 8/6 Process I/Os DP extensions for AS 488/TM ■ Over view Starting with th e AS 488/TM system software M01.00, the ET 20 0M, ET 20 0U and E T 200B di stribut ed I/O system s are explicitly released for the AS 4 88/TM as remote I/Os on the PROF IBUS- DP. Us e of thes e sys tems on the AS 48 8/TM was supported by the DPA E/D[...]
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Siemens PL T 112 · 2002 8/7 Process I/Os ET 200M pac kaging system ET 200M The following types of I/O mod ules can be oper ated in ET 200M systems on AS 488/TM a utomation syst ems: • St andar d S7-30 0 sign al module s • I & C I/O m odules with enh anced diagno stics capabilit y • E x inpu t/ou tput mo dule s DP driver b locks are as si[...]
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Siemens PL T 112 · 2002 8/8 Process I/Os ET 200M pac kaging system ■ Design Simple pack aging system with bus connec tors The s impl e packa ging syst em with SIMATI C S7-300 b us con- nector s makes the ET 20 0M flexible and eas y to service: • Mod ule in stallat ion Simp ly hook the mod ules into the DIN ra il, swing into plac e, and screw t[...]
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Siemens PL T 112 · 2002 8/9 Process I/Os ET 200M modules ■ Over view In conjun ction with the AS 488/TM aut omation syst ems, the fol- lowing I/O modu les of the SIMATIC S7 -300 automati on system can be used in E T 200M I/ O systems: SM 321 digital input modules Digital input modu l es conve rt the levels of the externa l digital signals f rom [...]
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Siemens PL T 112 · 2002 8/10 Process I/Os ET 200M modules SM 323 digital input/output modules • 8 input s, 8 outputs 6ES7 323-1BH01- 0AA0 • 8 inp uts, 8 outp uts, exte nded temperat ure rang e 6ES7 323-1BH81- 0AA0 • 16 input s, 16 outputs 6ES 7 323-1BL00-0AA0 SM 331 an a log input m odules • 2 inputs, 12 to 14 bi t 6ES7 331-7KB02- 0AB0 •[...]
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Siemens PL T 112 · 2002 8/11 Process I/Os Ex I/O modules ■ Over view The following Ex I/O modules can be us ed in ET 200M I/O sys- tems op erated togethe r with AS 488/TM automation sys tems: Ex digital input/output modules [EEx ib] Intrinsically-safe equ ipment which can be c onnected Ex anal og input /ou tpu t modu les [E Ex ib] Ex dig ital in[...]
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Siemens PL T 112 · 2002 8/12 Process I/Os Function and communic ations modules ■ Over view Special fun ction and com munications modules can be operat ed in the ET 200 M I/O systems conne cted to the AS 488/T M auto- mation s ystem via PROFIBUS-DP. T hese include: • SIWAREX M function module with weighing an d dosing elec- tronics for implemen[...]
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Siemens PL T 112 · 2002 8/13 Process I/Os ET 200S ET 200 S ■ Over view The ET 2 00S is a bit-modular distributed I/O system with degree of protec t ion IP 2 0. The bit modularity of the ET 20 0S permits op- timum, rapid adaptat ion to the respective automation task. The setting-u p t imes can be minimized even with frequently chang- ing demands [...]
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Siemens PL T 112 · 2002 8/14 Process I/Os ET 200 S ET 200S ■ Or dering Data Ord er No. PRO FIBU S inte rface modules • IM 151 interf ace module for connect ion of ET 200S to PROFIB U S-DP ; with RS 48 5 in- terfa ce 6ES7 151-1AA02- 0AB0 • IM 151 F O interface mo dule for connect ion of ET 200S to PROFIB U S -DP; wi th fiber- optic interface [...]
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Siemens PL T 112 · 2002 8/15 Process I/Os ET 200S ET 200X, E T 200U and ET 20 0B ET 200X The ET 20 0X distributed I/O system with its modular design and degree of protection IP 6 5/67 is predestine d for use at ma chine level outside the con trol cabinet. The ET 200 X consists of a ba- sic module for co nnection to PROFIBUS-DP (optionally with PLC[...]
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Siemens PL T 112 · 2002 8/16 Process I/Os SIWARE X M SIWAREX M ■ Over view In a process engineering applicat i on, SIWA REX M handles exe- cution of all we ighing functions a s well as the time-c r itical contr ol of the d osing uni ts (valves et c.) of dosing scales, i ndependent of the time cy cle of the automatio n system. Exact switc hing-of[...]
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Siemens PL T 112 · 2002 8/17 Process I/Os PROFIBUS-PA Connecting PROFIBUS-PA to AS 488/TM ■ Over view PROFIBUS-PA is a fieldbus specially de signed for process en- gineering for networking field devices ( sensors an d actuators) over larg e distances, even in hazard ous areas. Its comm unica- tion is comp atible we PROFIB US-DP, and it is conne [...]
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Siemens PL T 112 · 2002 8/18 Process I/Os Connecting PROFIBUS-PA to AS 488/TM PROFIBUS-PA ■ Design Connection of PROFIB US-PA using DP/PA coupler The PR OFIBUS-DP is conne cted to the AS 488/TM via an IF 964-DP int erface module which can be plugg ed into an EXM 4 78 extension module. DP/PA coupl ers are av aila ble in two versi ons: an Ex ver s[...]
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Siemens PL T 112 · 2002 8/19 Process I/Os PROFIBUS-PA Connecting PROFIBUS-PA to AS 488/TM ■ T echnical Specifications T echnical data DP/P A link (IM 157) DP/P A coupler onl y Max. number of DP lines 2 2 Max. number of slaves per DP line 122 122 Numb er of byt es for in puts per DP slave 122 122 Number of bytes for outputs per DP slave 122 122 M[...]
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Siemens PL T 112 · 2002 8/20 Process I/Os This catalog is out of date, see note on page 3[...]
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6/1 Siemens PL T 112 · 2002 Bus communication 9/2 PROFIBUS-TM 9/5 CS 275 9/7 CS-L2 bridge 9/9 Cebtral processing unit 9/10 Power supply modules 9/11 Connec tion t o PROFI BUS- TM 9/11 Connec tion t o CS 27 5 9/12 Pack agi ng sys t em 9/12 Syst em softwa re 9/12 Docu mentati on This catalog is out of date, see note on page 3[...]
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Siemens PL T 112 · 2002 9/2 Bus communication PROFIBUS-TM PROFIBUS-TM Bus com munication ■ Over view The AS 488/ TM and AS 388/TM automation sy stems are connect ed to one another, to OS 525 or PCS7/TM -OS operator syste ms and to PCs/progr amming devic es with the PROGRAF AS+/NT configuration software via the PROFIBUS-TM system bus. The conn ec[...]
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Siemens PL T 112 · 2002 9/3 Bus communication PROFIBUS-TM PROFIBU S-TM Possible bus configurat ions: Linien-, Stern- und Rin gs tru ktur bei gemischt elekt risch/o ptischen Netze n You can fin d further information an d conditions on th e PROFIBUS in the Catalog IK PI "Industrial commu nications and field devices". ■ Configuration The [...]
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Siemens PL T 112 · 2002 9/4 Bus communication PROFIBUS-TM PROFIBUS-TM Op tical bu s term inal (O BT) f or PRO FIBUS The OB T (optical bus termi nal) is used to connec t a PROFIBUS station without an integral optical interface to an op tical line with PROFIBUS stations with integr al interface and OBT. The PR OFIBUS station is con nected to an RS 4[...]
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Siemens PL T 112 · 2002 9/5 Bus communication CS 27 5 CS 27 5 ■ Over view In the following, you will be provided with info rmation relevant to connect ion of the AS 48 8/TM to the CS 275 bus sy stem. Please refer to Catalog PLT 130 fo r detailed informat ion on the TELEP- ERM M CS 275 bus system, in particular on design and mode of operation. ?[...]
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Siemens PL T 112 · 2002 9/6 Bus communication CS 275 CS 275 1) Ordering address: LEONI SPECIAL CA BLES FRIESOYTHE GmbH & Co KG Pehmertanger W eg 1-3 D-26169 Fr iesoythe T el: +49 (4491) 29 2 171 or T el: +49 (4491) 29 2 122 Ord er No. Remote bus cab le Stan dard remo te bus ca ble 1) Specify le ngth in pl ain tex t (max. 4 km) V45466-D21- B 3 [...]
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Siemens PL T 112 · 2002 9/7 Bus communication CS-L2 bridg e CS-L2 bridge ■ Over view The C S-L2 bridge conne cts the CS 27 5 and PROFIBU S-TM bus systems , converts their protocols, an d permits ana log and bina- ry va lue coupling be tween aut omation sys tems on the two bus systems , e.g. send/receive AK S, BKS and MKS tele grams in both direc[...]
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Siemens PL T 112 · 2002 9/8 Bus communication CS-L2 bridge CS-L2 bridge ■ Configuration Station addre sses The addr ess range defines the statio ns which are acc essible on the PRO FIBUS-T M from the CS 27 5 bus system vi a the CS-L2 bridge. From the viewpoint of PROFIBUS-TM, all stations whose address es are not within the address r ange must b[...]
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Siemens PL T 112 · 2002 9/9 Bus communication CS-L2 bridg e Central processi ng unit ■ Over view CPU 486-3 The CPU 486- 3 is equipped with an Intel Pent ium 75-MHz pro- cess or. The front panel of the rugged, compact plast ic housing cont ains: • LEDs for stat us and fault display • Operating mode switch • Slot for a mem ory card from whic[...]
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Siemens PL T 112 · 2002 9/10 Bus communication Power supply modules CS-L2 bridge ■ Over view PS 405 and PS 407 load po wer supplies The mo dules of the CS-L2 bridge are su pplied with DC 5 V and DC 24 V by the PS 405 a nd PS 407 power supply modu l es via the b ackplane bus . Depending on the input voltage, either the PS 407 (for AC 1 20/230 V) [...]
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Siemens PL T 112 · 2002 9/11 Bus communication CS-L2 bridg e Connection to PROFIBUS-TM Connection to CS 2 75 Connection to PROFIBUS-TM ■ Over view The CS-L2 bridge is con nected to PROFIB US-TM using an IF 964 inter face module in an EXM 4 78 extension mod ule. ■ Or dering Data See Catalo g I K PI for further PROFIBUS comp onents. Ord er No. E[...]
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Siemens PL T 112 · 2002 9/12 Bus communication Packaging sy stem CS-L2 bridge Packaging sy stem ■ Over view UR2 rack The UR2 rac k is t he ba sic mechanical frame of the AS 488 /TM autom ation system . It accommoda tes the system modules (CPU, load po wer supply, EXM 478 , TPM 478 and TBX 478), provides the operat ing voltages for the mod ules, [...]
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6/1 Siemens PL T 112 · 2002 Dat a coupli ngs with other sy s tems 10/2 Introd uction 10/3 AG-AG coupling sof tware 10/5 Seria l coupling This catalog is out of date, see note on page 3[...]
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Siemens PL T 112 · 2002 10/2 Data couplings with other systems Data couplings Intr oductio n If th e coupli ng is be tween dif ferent buil dings or over l arg e dis- tances within buildings, it is recommendable for p oten tial diffe- rence r easons to use optica l transmissio n techniques (f iber- optic cable s) for the PROFIBUS con nection or to [...]
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Siemens PL T 112 · 2002 10/3 Data couplings with other systems System coup lings AG-AG coupling soft ware ■ Over view AG/AG coupling with SIMATIC S5/S7 central con troll e rs The device s of the SIMATIC S7-300 a nd S7-400 aut omation sys- tems and tho se of the SIMATIC S5 -95F, S5-95U, S5-115 U, S5- 135U and S5 -155U automation s ystems can be c[...]
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Siemens PL T 112 · 2002 10/4 Data couplings with other systems AG-AG coupling software System couplings ■ T echnical Specifications Released coupling partners for AS 388/TM an d AS 488/TM SIMA TIC S7-300, S7-400 SIMA TIC S5-155U, S5-135U, S5-115U, S5- 95U, S5-95F (in each case as PROFIBUS mas ter) Bus sy stem PROFIBUS -AG/AG • Vers ion Gla ss [...]
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Siemens PL T 112 · 2002 10/5 Data couplings with other systems Direct couplings Serial coupling ■ Over view In certain cases it may be meaningful to accommod ate comple- te sections of an autom ation program in a su bordinate automa- tion level. This red uces the load on the auto matio n system, saving va luable computin g time. This is particul[...]
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Siemens PL T 112 · 2002 10/6 Data couplings with other systems Serial c o upling Direct couplings ■ T echnical Specifications Power supply • L+ DC 24 V , 260 mA • PM DC 24 V , 40 mA Number of channels /interfac es 2 Interface t o the SIMA TIC S5 central contr oller 20-mA curr ent loop, transmitt er and rec eiver eithe r active, non- floating[...]
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6/1 Siemens PL T 112 · 2002 Appendix 11/2 Software licens es 11/3 Inform ation and orde r option in the Interne t or on CD -ROM 11/4 Interne t 11/4 T raini ng 11/5 Order no. index 11/6 T erms and Co nditio ns of Sale and Deli ve ry 11/6 Expor t regulations This catalog is out of date, see note on page 3[...]
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Siemens PL T 112 · 2002 11/2 Appendix Software Software licenses Append i x ■ Software types Software requiring a li cense is catego rized into types . The foll owing softwa re types hav e been define d: • Engineer ing software • Runt ime softwa re Engineer i ng software This i ncludes al l software pro ducts for c reating (e ngineering) u s[...]
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Siemens PL T 112 · 2002 11/3 Appendix Information and order option in the Internet and on CD-ROM ■ A&D at W WW A detailed knowledg e of the range of pr oducts and servic- es av aila ble is es sentia l when planning a nd configuring automation systems. It goes without saying that this infor- mation must alwa ys be fully up- to-d ate. The Siem[...]
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Siemens PL T 112 · 2002 11/4 Appendix Internet, Training ■ Internet Informations abo ut the TELEPER M M process control sy stem and the migr ation to SIMATIC PCS 7 are now prese nted in our new Intern et si te www.siemens.com/tele perm On the TELEPERM M Site you will find 7 Product informa tions for the complete TEL EPERM M system 7 Cat alog a n[...]
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Siemens PL T 112 · 2002 11/5 Appendix Order No. index ■ Order No. index 6DL2 140-... ...... ............... .......... ........... 4/2 6DL2 141-... ...... ............... .......... ........... 3/2 6DL5 255-... ...... ............... .......... ......... 2 /13 6DS1 2 02-8AB ......... ............... ............ 7/13 6DS1 3 10-8AA ......... ....[...]