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Siemens E12 manual

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  • Page 1

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Training Manual for Integrated Automation Solutions Totally Integrated Automation (TIA) MODULE E12 VISION SENSOR Shape Checking w ith SIMATIC S7-300F-2 PN/DP and VS120[...]

  • Page 2

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 This m anual was prepared for training purposes by Siemens AG for the project Siemens Automation Cooperates with Education (SCE). Siemens AG does not guarantee the contents[...]

  • Page 3

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 PA GE 1. Preface ................................... ...................................................... ............ Fehler! Textmarke nicht defin iert. 2. Notes on usi[...]

  • Page 4

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 The fo llowing symbols serve as a guide through M odu le E12: Information Programming Sample Task Notes[...]

  • Page 5

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 1 PREFA CE Regarding its content, Module E 12 is part of the instruction unit ’IT Comm unication w ith S7’ . Objective In Module E12, th e reader learns how networking [...]

  • Page 6

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Hardware and soft ware required 1 PC, operating sy stem W indows XP Professional with SP2 or SP3/Vista 32 Bit Ultim ate and Business/Server 2003 SP2 w ith 600MHz (only XP)/[...]

  • Page 7

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 7 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 2 NOTES ON USING T HE CPU 315F-2 PN/DP The CPU 315F-2 PN/DP is a CPU that is shipped wit h 2 integrated interfaces. - The firs t interface is a com bined MPI/PROFIBUS DP in[...]

  • Page 8

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 8 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 3.2 Performance Features • Incident light method with L ED ring lamp • Object recognition with object search and object check • Startup by means of setup support at t[...]

  • Page 9

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 9 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 3.4 Recording and Reading O ut Recognitio n Values in a PROFINET IO Env ironment • By m eans of the Ethernet (TCP/IP) and a switch, a PC/PG is connected that is used excl[...]

  • Page 10

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 10 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 3.5 Setting the Comm unication Interface of the VS120 to PROFINET First, switch on the power supply of the evaluati on device VS120 for the initi al startup. At the initi [...]

  • Page 11

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 11 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 "Connect" M enu: The Ethernet IP mode has to be set to PNIO. Place the cursor in front of Ports and press the OK button Place the cursor in front of Ethernet and[...]

  • Page 12

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 12 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4 STARTING UP A PROJECT WIT H CPU 315F-2 PN/DP A ND VS120 Below, starting u p the VS120 in a project is described. As SIMATIC S7-300 Station, the CPU 315F-2 PN/DP is used.[...]

  • Page 13

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 13 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.1 Setting Up a New Project 1. The c entral tool in S T EP 7 is the ’SIMA TIC Manag er’ . It is called here w ith a double click ( → SIMATIC Manager) 2. STEP7 progr[...]

  • Page 14

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 14 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4. Next, highlight y our project and insert an ’Industrial Ethernet Subnet’ . ( → VS120 → Insert → Subnet → Indu strial Ethernet). 5. Now, a ’SIMA TIC 300 St[...]

  • Page 15

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 15 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.2 Configuring t he Hardware 6. W ith a doubl e click , open the configuration tool for the ’Hardware’ . ( → Hardware) 7. Open the hardware catalog by clicking on t[...]

  • Page 16

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 16 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 8. Now, from the hardware catalog select all m odules that are also inserted in y our actual rack and place them in the configuration table. To this end, click on the nam [...]

  • Page 17

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 17 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 9. Next, we drag the ’CPU 315F-2 PN/DP’ to t he second slot. The CPU’s order num ber and the version are provided on the front of the CPU. ( → SIMATIC 300 → CPU-[...]

  • Page 18

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 18 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Notes regarding netw orking on t he Ethernet (additio nal information is prov ided in Appendix V of the training m anual): MAC address: The MAC address cons ists of a perm[...]

  • Page 19

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 19 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 11. Next, we drag the input module for 16 inputs to the 4th slot. The module’s order num ber is inscribed on the front. ( → SIMATIC 300 → DI-300 → SM 321 DI16x24VD[...]

  • Page 20

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 20 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 12. Then, we drag the output module for the 16 outputs to the 5th slot. The module’s order num ber is inscribed on the front. ( → SIMATIC-300 → DO-300 → SM 322 DO1[...]

  • Page 21

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 21 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 14. Then, drag the PROFINET IO Sy stem (100) m odule tier <<?>> toward the right, an d fr om the folder PROFINET IO add the SIMATIC VS100 module VS120 by dragg[...]

  • Page 22

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 22 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 16. Now double click on the control by te of the inserted m odule and change the address of the inputs to 10 and of the outputs to 20. auf 20 Hardware View 17. By clicking[...]

  • Page 23

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 23 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.3 A ssigning the Dev ice Name 18. Highlight module VS120 a nd then select, via the menu “Destination system“, at Ethernet ’A ssign device name’ . Note: A precond[...]

  • Page 24

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 24 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 20. By clicking on ' ’, we can now load the hardware configuration into th e PLC. The operating mode switch should be on Stop! ( → ). (After the hardware is loade[...]

  • Page 25

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 25 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.4 Inserting Blocks and FB1 and DB10 int o the Project From the template directory or from the Im age Process ing Sy stem SIMATIC VS120 V2.1 CD from the directory "F[...]

  • Page 26

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 26 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 FB1 Input Parameters Notes __________________ ___________________________ __________________________ _____ __________________ ___________________________ _________________[...]

  • Page 27

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 27 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 FB1 Output Parameters Notes __________________ ___________________________ __________________________ _____ __________________ ___________________________ ________________[...]

  • Page 28

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 28 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.6 Operating FB1 Mo del Selection • To select a m odel, the DISA bit has to be set to 1. • The desired m odel number is s et up at FB1 input MODEL. • The m odel cha[...]

  • Page 29

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 29 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.7 FB1 Error Information If an error occ urs, ERROR = 1 is set. The exact c ause for the error is indicated in ERRCODE. Error information • 0000: No error • 1xy z: In[...]

  • Page 30

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 30 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Structure of the DB10 (DB10 has a size of 246 by tes and can accom modate 16 SubROIs)[...]

  • Page 31

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 31 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.9 Supplementing t he Symbol Table Open the sy m bol table and enter the follow ing sy m bol assignm ents. Save and close the sy mbol table. 4.10 FC10 Co ntrol Program In[...]

  • Page 32

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 32 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 The input/output addresses of the VS120 (hardware) have to be entered at th e firs t four input parameters of FB1. W ith input I0 .0, the com m and for im age pickup and f[...]

  • Page 33

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 33 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 4.11 Calling F C10 in OB1 Double click on OB1. Enter sy m bolic name and symbol com m ent. Confirm with OK Enter Network 1. Save and close OB1. We now can load the program[...]

  • Page 34

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 34 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 5. WEB SERVER BA SED OPERA TOR INT ERFA CE OF VS120 5.1 Setting Up and Evalu ating the M odel Open the Internet browser. As link, enter the IP address 192.168.0.120 of the[...]

  • Page 35

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 35 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Click on Set up Sensor . On the left of the interface, you w ill see a selection of tasks in the form of buttons. Activate the desired task with a mous e click on the corr[...]

  • Page 36

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 36 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Click on the button Set up . Here, we specify the param eters for image pick up and image evaluation. To create patterns that can be rec ogniz ed, edges -that is, the tran[...]

  • Page 37

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 37 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Now click on the button Connections . Then click on the tab Integration or on the button Continue . As Trigger , set the sourc e PROFINET IO. At Connection , set the outpu[...]

  • Page 38

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 38 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Then click on the button Continue , set the param eters and draw a circular ROI (Region of Interest) around the part. Click on the button Continue Additional informatio n [...]

  • Page 39

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 39 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Under the tab Test , the trained part is tested. Click on the button Continue .[...]

  • Page 40

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 40 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Under the tab Save , save the model with the na m e Part1. Now click on the button Evaluate and start the evaluation m ode. Set the CPU to Run and start the image evaluati[...]

  • Page 41

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 41 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Evaluatio n result: Faulty p art with the Number 1 is too large and milling is crooked. Evaluatio n result: Faulty p art with Number 16 instead of Num ber 1[...]

  • Page 42

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 42 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 5.2 Setting Up the M odel Set and Evaluating th e Mod el Number Several models are to be trained and combined into a set. Train parts 2 to 5.[...]

  • Page 43

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 43 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Parts 1 to 5 are to be combined into one model set. Click on the button Options . In the tab Extras under Multi-M odel Use: s elect ON . Highlight Pa rt1 to Part5. Save Pa[...]

  • Page 44

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 44 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Now click on the button Evaluate and start the evaluation m ode. Set the CPU to Run and start image evaluation w ith “ Start “ (I0.0). The work pieces are recognized.[...]

  • Page 45

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 45 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 Even if the number is faulty, a parts assignment is still made by means of the shape.[...]

  • Page 46

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 46 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 6 RESULTS OF IM AGE EV ALUA TION IN THE CPU 6.1 Web View of th e Evaluation 6.2 DB10 Data View The result of the im age evaluation is stored in DB1 0[...]

  • Page 47

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 47 of 47 Module E12 Status: 01/2010 Vis ion Sensor Shape Check with SIMATIC S7-300F 2PN/DP and VS120 6.3 Variable Table DB_Values 6.4 Symbol Table[...]