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Siemens M200D manual

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Table of contents for the manual

  • Page 1

    SIRIUS Mo tor Star ter M200D AS-Interface Basic Manual • 03/2009 SIRIUS Answers f or industr y .[...]

  • Page 2

    [...]

  • Page 3

    Introduction / product description 1 Product family 2 Functions 3 Installation / connection 4 Configuration / parameterization 5 Commissioning 6 Diagnostics 7 Technical specifications 8 Appendix A SIRIUS Motor starter M200D AS-Interface Basic Manual 03/2009 A5E01668085-01[...]

  • Page 4

    Legal information Warning notice system This manual contains notices y ou have to ob serve in order to en sur e your personal safety, as well as to prevent damage to property. The notices r eferring to your perso nal safe ty are highlighted in the manual by a sa fety alert symbol, notices referring only to property damage have no safety alert symbo[...]

  • Page 5

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 5 Table of contents 1 Introduction / produ ct descr ipti on ............................. ............................................................... ................... 9 1.1 What are M200D distrib uted motor s t arters? ..................... .............................................[...]

  • Page 6

    Table of contents M200D AS-Interface Basic 6 Manual, 03/2009, A5E01668085-01 3.12 Solid-state/mechanical switch ing technology.................... .......................................................... 42 3.13 Local device interface ......................................... ............................................................... .......[...]

  • Page 7

    Table of contents M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 7 8 Technical spec ificat ions ....................................... ............................................................... ..................... 89 8.1 General technical specifications ............................... ..............................................[...]

  • Page 8

    Table of contents M200D AS-Interface Basic 8 Manual, 03/2009, A5E01668085-01[...]

  • Page 9

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 9 Introduction / product description 1 1.1 What are M200D distributed motor starters? M200D motor starters are standalone devices with a high degree of protection (IP65) for distributed use near the motor. Depending on the order vari ant, they are available as: ● Direct starters, electrome [...]

  • Page 10

    Introduction / product description 1.1 What are M200D dist ributed motor starters? M200D AS-Interface Basic 10 Manual, 03/2009, A5E01668085-01 Connecting the M200D motor starter to AS-Interface 6     HJZLW K&3   3&ZLWK 62) 7 1( 731,2 6    HJZLW K &3 ?[...]

  • Page 11

    Introduction / product description 1.2 Fieldbus interfaces M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 11 1.2 Fieldbus interfaces 1.2.1 AS-Interface Overview The AS-Interface (actuator sen sor interface, AS-i) is an open i nternational standard for fieldbus communication between di stributed a ctuat ors and sensor s at the lowest contr[...]

  • Page 12

    Introduction / product description 1.2 Fieldbus interfaces M200D AS-Interface Basic 12 Manual, 03/2009, A5E01668085-01 Further information ● Catalogs, customer magazines, and brochures are available on th e Internet ( http://www.automation.siemens. com/net/html_00/support/presales. htm ) ● Brochure "Industrial communication for automation&[...]

  • Page 13

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 13 Product family 2 2.1 Motor starter M200D AS-Interface The following motor starters with AS-Interface (AS-i) are avail able: ● M200D AS-i Basic motor starter with thermistor mot or protection + electronic mot or model: – Direct starter (ele ctromech anical) (DSte) up to 5.5 kW, Current [...]

  • Page 14

    Product family 2.2 Overview of the devi ce functions M200D AS-Interface Basic 14 Manual, 03/2009, A5E01668085-01 2.2 Overview of the device functions Device functions Electromechanical ( DSte, RSte)/ electronic (sDSte, sRSte) Fieldbus interface ● Control function: reversing starter ○ Control function: soft starter — Brake output 400 V / 230 V[...]

  • Page 15

    Product family 2.3 Design conce pt M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 15 2.3 Design concept Connections and controls on the motor starter     RII RQ RII RQ ; RII RQ 7& 37& 287 ,1 ,1 ,1 ,1 ; ; ; 3:5 67$7 6) '(9 )$8/7 $6L $8; 3:5 l e 0,4 0,3 0,2 0,15 2A 1,8[...]

  • Page 16

    Product family 2.3 Design conce pt M200D AS-Interface Basic 16 Manual, 03/2009, A5E01668085-01 2.3.1 Operator controls The motor starter is equi pped wi th the following operator contr ols:     ① Key-operated switch (order variant) ② Keypad (order variant) ③ Disconnecting means (circ uit breaker) ④ Cover for parameter setting el[...]

  • Page 17

    Product family 2.3 Design conce pt M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 17 2.3.2 Connections Power terminals   ① Infeed for the three phases a s well as the P E and N conductor via pow er connectors (HAN Q4/2 with ISO23570 assignment) ② Connection of the motor via power connectors (HAN Q8/0 with ISO23570 assignment) Co[...]

  • Page 18

    Product family 2.3 Design conce pt M200D AS-Interface Basic 18 Manual, 03/2009, A5E01668085-01 2.3.3 Status indicators The following LEDs on the front of the starter indicate the dev ice status:    ① Indicators for the devic e status and commu nication ② Indicator for output OUT1 ③ Indicators for inputs IN1 ... IN4 For a detailed des[...]

  • Page 19

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 19 Functions 3 3.1 Overview of the device functions Device functions Electromechanical ( DSte, RSte)/ electronic (sDSte, sRSte) Fieldbus interface (Page 22) ● Control function: reversing starter (Page 23) ○ Brake output 400 V / 230 V AC (Page 23) ○ Brake output 180 V DC (Page 23) ○ Th[...]

  • Page 20

    Functions 3.2 Introduction M200D AS-Interface Basic 20 Manual, 03/2009, A5E01668085-01 3.2 Introduction Device functions This section describes the devic e functions . All the device fun ctions are assigned inputs (e.g. device parameters) an d ou tputs (e.g. messages) . The following schematic diagra m illustrates the functional principle of the de[...]

  • Page 21

    Functions 3.3 Basic functions / parameters M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 21 3.3 Basic functions / parameters Definition Basic parameters are "central" parameters required b y a range o f dev ice functions. 3.3.1 Rated operating current Here, you can enter t he rated operating current that the branch (switchgear [...]

  • Page 22

    Functions 3.4 Fieldbus interface M200D AS-Interface Basic 22 Manual, 03/2009, A5E01668085-01 3.4 Fieldbus interface Response to CPU / master STOP If the fieldbus interface is inte rrupted, all control signals a re set to 0. Note This is only relevant in "automatic" mod e. Group diagnosis The controller is informed of w hether or not a gro[...]

  • Page 23

    Functions 3.5 Motor control M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 23 3.5 Motor control 3.5.1 Control function: reversing starter Description This control function allows the motor starter to control the direction in which motors rotate. An internal logic prevents both directions of rotation from bei ng activated simulta neously. [...]

  • Page 24

    Functions 3.5 Motor control M200D AS-Interface Basic 24 Manual, 03/2009, A5E01668085-01 Brake output Externally-supplied motor bra kes are usually powered via a jump er on the motor terminal board. Since switching the motor and br ake simultaneousl y can increase wear and tear to the brake, all M200D motor starters can be fitted with an optional el[...]

  • Page 25

    Functions 3.6 Motor protection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 25 3.6 Motor protection 3.6.1 Thermal motor model Description The approximate temperature of the motor is calculated using th e measured motor cu rrents and device parameters "Rated ope ratin g current" and "Tripping c lass". This indicate s [...]

  • Page 26

    Functions 3.6 Motor protection M200D AS-Interface Basic 26 Manual, 03/2009, A5E01668085-01 Trip class The trip class (CLASS) specifies the maximum time within which a protective device must trip from a cold state at 7.2 x the s etting current (motor prot ection to IEC 60947). The M200D AS-i Basic trip class is set permanently to CLASS 10 and can be[...]

  • Page 27

    Functions 3.6 Motor protection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 27 Prewarning limit for motor heating The motor starter also a ssumes a prewarning role, that is, it i ssues a warning if the motor temperature limit is exceeded. T he prewarning limit for the M20 0D AS-i Basic is 90 % of the motor heating value. The mo tor is s[...]

  • Page 28

    Functions 3.6 Motor protection M200D AS-Interface Basic 28 Manual, 03/2009, A5E01668085-01 Motor protection shutdown response You can use this parameter to determine how the motor starter i s to respond to a temperature sensor or thermal motor m odel overload: ● Shutdown without restar t (AUTO RESET = off) ● Shutdown with restart (AUTO RESET = [...]

  • Page 29

    Functions 3.7 System monitoring M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 29 3.7 System monitoring 3.7.1 Current limit values Description The motor current and current lim it values can be used to deter mine different system statuses: System status Current v alue Protection by Motor blocked Very high curre nt flowing Blocking protect[...]

  • Page 30

    Functions 3.7 System monitoring M200D AS-Interface Basic 30 Manual, 03/2009, A5E01668085-01 The blocking curre nt monitoring function is deactivated by sett ing the rotary coding switch to "CLASS OFF". Note If the blocking time expires and the system is still blocked, t he motor starter is shut down. Blocking time The blocking time is the[...]

  • Page 31

    Functions 3.7 System monitoring M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 31 3.7.2 Asymmetry monitoring Description Three-phase indu ction motors respond to slight asym metries in t he supply voltage with a higher asymmetric cu rrent consumption, which cause s the tempera ture in the stator and rotor windings to increase. In th is ca[...]

  • Page 32

    Functions 3.7 System monitoring M200D AS-Interface Basic 32 Manual, 03/2009, A5E01668085-01 3.7.3 Inputs Description The motor starter can u se the "inputs" function to execute various actions, whereby the signals at the digital inputs ar e evaluated. You can connect th e inputs directly to sensors (PNP) (2 and 3-wi re system). The input [...]

  • Page 33

    Functions 3.7 System monitoring M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 33 Input n signal The input level of the digital inputs is stored for input s IN1 and IN2, that is, the active edge executes the input action assi gned to the corresponding input. Regardless of the input signal present, the action can only be deactivated again [...]

  • Page 34

    Functions 3.7 System monitoring M200D AS-Interface Basic 34 Manual, 03/2009, A5E01668085-01 Description of the actions Quick stop ● The motor and brake output are sh ut down without a group fault. ● "Quick stop" has priority over "Motor CW" and "Motor CCW". ● The input action responds to t he active edge of the i[...]

  • Page 35

    Functions 3.7 System monitoring M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 35 Shutdown with restart ● Causes the motor and brake to shut down. ● Acknowledge d automatically once the cause of the shutdown has b een rectified (initial status). 3.7.4 Outputs Description The motor starter can u se the "outputs" function to c[...]

  • Page 36

    Functions 3.7 System monitoring M200D AS-Interface Basic 36 Manual, 03/2009, A5E01668085-01 3.7.5 Connector monitoring 3.7.5.1 Power connector The motor starter monitors wh ether the infeed connector on the line side of the motor starter is plugged in. Connecto r monitoring is implemented by means of an input activated via a jumper between pins 11 [...]

  • Page 37

    Functions 3.7 System monitoring M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 37 Connector monitoring Line-side connector monitoring c an be deactivated via the DIP s witch. For more information, see Parameteriza tion via local setti ng (Page 72). Response when connector is unplugged When the connector is un plugged , the motor starter o[...]

  • Page 38

    Functions 3.8 Short-circuit protection (c ircuit breaker / disconnec ting means) M200D AS-Interface Basic 38 Manual, 03/2009, A5E01668085-01 3.8 Short-circuit protection (circuit breaker / disconnecting means ) Description The motor starter is equip ped with an integrated circuit breake r for short-ci rcuit protection to ensure that the system is s[...]

  • Page 39

    Functions 3.9 Communication M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 39 3.9.1 Mode monitoring Data channels The M200D A S-i Basic motor sta rte r has three different data cha nnels: ● Local optical device interf ace (for hand-held devi ce) ● Control with integrated manual local control in "Manua l operati on local" mo [...]

  • Page 40

    Functions 3.9 Communication M200D AS-Interface Basic 40 Manual, 03/2009, A5E01668085-01 ● If no motor ON command is present, a group alarm is output. The alarm is canceled whe n mot or protection is reactivated. ● If a motor ON command is presen t, a group fault is output immed iately and a corresponding internal shutdown command generated, whi[...]

  • Page 41

    Functions 3.10 Trip reset M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 41 3.10 Trip reset Trip reset acknowledges all the faults that are currently prese nt in the starter and that can be acknowledged. A fault can be acknowled ged if its cause has been rectified or if it is no longer present. The trip reset can be triggered by: ● Remo[...]

  • Page 42

    Functions 3.12 Solid-state/mechanical switching techn ology M200D AS-Interface Basic 42 Manual, 03/2009, A5E01668085-01 3.12 Solid-state/mechanical switching technology Solid-state switching The motor starter cont rols the motor (two phase s) with thyristo rs. Phase L1 is not switched but is instead looped through from the 400 V powe r connection t[...]

  • Page 43

    Functions 3.13 Local device interface M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 43 3.13 Local device interface Description The local optical device interf ace can be used to connect the m otor starter to a hand-held device (order no.: 3RK1922-3BA00 ; RS232 interface cable: 3RK192 2-2BP00). This control source has the highest priority[...]

  • Page 44

    Functions 3.14 Integrated manual local control M200D AS-Interface Basic 44 Manual, 03/2009, A5E01668085-01 3.14 Integrated manual local control Integrated manual local control (orde r variant) for the M200D m otor starter involv es a key- operated switch and a key pad with four pushbuttons. Key-operated switch 2 2 Figure 3-6 Key-operated switch The[...]

  • Page 45

    Functions 3.14 Integrated manual local control M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 45 Keypad The keypad has four pushbu ttons arranged in a square. Note They are only active when the key-operated switch is set to man ual mode. Figure 3-7 Keypad Pushbutton Meaning Function Continuous operation / jog mode The mode switches every [...]

  • Page 46

    Functions 3.14 Integrated manual local control M200D AS-Interface Basic 46 Manual, 03/2009, A5E01668085-01 Note If the "CW rotation" and "CCW rot ation" pushbuttons are pressed simultaneously, this is classed as an operation fault. A f unction cannot be restarted. A function that is being executed is interrupted (t he starter sh[...]

  • Page 47

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 47 Installation / connection 4 4.1 Installation 4.1.1 Installation rules DANGER Hazardous voltage Can Cause Death, Serious I njury, or Property Damage Before starting work, disconnec t the system and device s from the power supply. Simple installation The distributed M200D AS-i motor starter [...]

  • Page 48

    Installation / connection 4.1 Installation M200D AS-Interface Basic 48 Manual, 03/2009, A5E01668085-01 4.1.2 Derating What is derating? Derating allows devices to be use d even in severe operating con diti ons by selectivel y restricting the output cap acity. Derating factors When M200D AS-i motor starters are op erated under harsh conditi ons, the[...]

  • Page 49

    Installation / connection 4.1 Installation M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 49 Derating diagrams You can use the following diagra ms to determine the derating fa ctors for horizontal, vertical, or flat installation.                  [...]

  • Page 50

    Installation / connection 4.1 Installation M200D AS-Interface Basic 50 Manual, 03/2009, A5E01668085-01                     7 X > r & @ , H > $ @ ① DSte, RSte ② sDSte, sRSte Figure 4-3 Derating for vertical installation  ?[...]

  • Page 51

    Installation / connection 4.1 Installation M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 51 4.1.3 Installing the protection guards Protection guard (accessory) CAUTION The protection guards are designe d for a maxim um load of 10 kg. To prevent mechanical da mage to the motor starter cables and co nnections, you can install protection gu[...]

  • Page 52

    Installation / connection 4.1 Installation M200D AS-Interface Basic 52 Manual, 03/2009, A5E01668085-01 4.1.4 Installing the motor starter Carry out the following steps to install the motor starter: Step Description 1 Find a flat surface for mounting the device. 2 Drill four holes for the screws.      [...]

  • Page 53

    Installation / connection 4.1 Installation M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 53 4.1.6 Setting the AS-i address Unique addressing In the factory setting, an I/O m odule (slave) ha s the address 0 . It is detected by the master as a new slave that has not ye t been addressed and, in this co n dition, has not yet been integrated[...]

  • Page 54

    Installation / connection 4.1 Installation M200D AS-Interface Basic 54 Manual, 03/2009, A5E01668085-01 Offlline addressing with the addressing unit The motor starter is add ressed via the AS-i connection socket. Note When assigning the addre ss via t he addressing unit, unscrew the encoders (sensors) from the digital inputs to prevent the addressin[...]

  • Page 55

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 55 4.2 Connection More connection technolo gy products can be found in "Siemens So lution Partners" ( www.siemen s.com/automation/partnerfinder ) under "Distribut ed Field Installation System". 4.2.1 Required compone nts/cables Sele[...]

  • Page 56

    Installation / connection 4.2 Connection M200D AS-Interface Basic 56 Manual, 03/2009, A5E01668085-01 Note the following rules wh en carrying out wiring: Rules for fle xible cables Data Current-carrying capac ity of the plug connec tion as a function of the connectable core cross-sect ions and ambien t temperature T U = 55 °C T U = 40 °C 1.5 mm 2 [...]

  • Page 57

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 57 Consumer connection on the motor starter For the assignment of X2, see Power terminal (Page 58): ● A flexible Cu cable with 1.5 mm 2 or 2.5 mm 2 – Without brake control: 3 wire + PE – With brake control: 5 wire + PE – With temperature sensor[...]

  • Page 58

    Installation / connection 4.2 Connection M200D AS-Interface Basic 58 Manual, 03/2009, A5E01668085-01 4.2.4 Power terminal Wiring X1 (power supply) and X2 (motor connection) The supply voltage is fed vi a po wer connector X1. The motor is supplied via power connector X2. NOTICE When inserting the pin/socket i nsert into the connector housing , make [...]

  • Page 59

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 59 Power supply: Han Q4/2 socket (connection for X1) Socket Assignment 1 Phase L1 2 Phase L2 3 Phase L3 4 N 11 Connector monitoring 12 Connector monitoring &RGLQJ 6RF NHWLQVH U W &RQW DF WVRF NHW &DEO HJOD QG ZLW KVHD OLQ JLQ[...]

  • Page 60

    Installation / connection 4.2 Connection M200D AS-Interface Basic 60 Manual, 03/2009, A5E01668085-01 Brake variants 400 V AC 230 V AC 180 V DC  b9$& / /   ;  b9$& / ; 1   9'& / / ;   4.2.5 Brake output M200D motor starters can be equi pped with an opti[...]

  • Page 61

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 61 The brake output for the M200D motor starter  0 / / / 3( 1 ; 3( 3( 3(  9$&  9$&    0       / / / 3( b9b'& 3( [...]

  • Page 62

    Installation / connection 4.2 Connection M200D AS-Interface Basic 62 Manual, 03/2009, A5E01668085-01 4.2.6 Digital inputs/outputs Socket assignment The digital inputs and output are available with standard 5-pin M12 sockets: Assignment Pin Input Output 1 + 24 V (PWR+) N/C 2 N/C N/C 3 0 V (PWR-) 0 V (PWR AUX-) 4 DIx OUT1      5 FE FE [...]

  • Page 63

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 63 Pin assignment The following diagrams show examp les of circuits (2 and 3-wire system): 2-wire system 3-wire system    Note The supply voltage for the digital input s is short-circuit proo f. The current is limited to max. 200 mA. If [...]

  • Page 64

    Installation / connection 4.2 Connection M200D AS-Interface Basic 64 Manual, 03/2009, A5E01668085-01 4.2.7 AS-Interface Pin assignment Pin Assignment 1 U AS-i+ 2 PWR-AUX - 3 U AS-i–     4 PWR-AUX + 4.2.8 Connection options for AS-Interface The different methods of connecti ng the motor starter to the AS -Interface bus cable and the 24[...]

  • Page 65

    Installation / connection 4.2 Connection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 65 Connection examples for motor starters The installation guidelines for AS- Interface must always be obs erved: ● The maximum permissible current fo r all M12 connection cables i s restricted to 4 A. The cross-section of these cabl es is just 0.34 [...]

  • Page 66

    Installation / connection 4.2 Connection M200D AS-Interface Basic 66 Manual, 03/2009, A5E01668085-01[...]

  • Page 67

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 67 Configuration / parameterization 5 5.1 Configuration Configuration involve s integrati ng the motor starter in the ove rall system by assi gning addresses and parameters. Master requirements The M200D AS-i Basic motor star ter requires at lea st one AS-i mas ter to AS-i spec. 2.1 with mast[...]

  • Page 68

    Configuration / parameterization 5.2 Configuration on t he AS-i master CP 343-2 M200D AS-Interface Basic 68 Manual, 03/2009, A5E01668085-01 5.2 Configuration on the AS-i master CP 343-2 Requirement The CP 343-2 communications pro cessor has already bee n configur ed. Procedure 1. Double-click CP 343-2 DP. The Properties window is displayed. 2. Choo[...]

  • Page 69

    Configuration / parameterization 5.2 Configuration on the AS-i master CP 343-2 M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 69 3. Choose the Configuration tab. When you click Selection... , the slave selection di alog is displayed. 4. Select AS-i A/B Slave Universal by double-clicking it.[...]

  • Page 70

    Configuration / parameterization 5.2 Configuration on t he AS-i master CP 343-2 M200D AS-Interface Basic 70 Manual, 03/2009, A5E01668085-01 5. Enter the following val ues for the AS-i profile: NOTICE ID1 code The default setting of the ID1 c ode for M200D AS-i Basic is 7 ( F). A different setting is not permitted. Field Value IO code: 7 (B B B E) I[...]

  • Page 71

    Configuration / parameterization 5.3 Parameterization M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 71 5.3 Parameterization 5.3.1 Parameterization The motor starter can b e parameterized in the following ways: ● Rotary coding switch for: – Setting the rated operating current I e – Deactivating the thermal motor model (class OFF) ?[...]

  • Page 72

    Configuration / parameterization 5.3 Parameterization M200D AS-Interface Basic 72 Manual, 03/2009, A5E01668085-01 5.3.2 Parameterization via local setting Setting the current limit value The rotary coding switch for setting the operating current I e (0.15 … 2 A, 1.5 … 9 A or 1.5 … 12 A depending on the device version) is located unde r th e c[...]

  • Page 73

    Configuration / parameterization 5.3 Parameterization M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 73 Setting the device parameters on the DIP switch Diagram Switch Function Setting 1 Temperature sensor 0: deactivated 1: activated 2 Temperature sensor 0: PTC type A 1: Thermoclick 3 Line-side connector monitoring 0: deactivated 1: activa[...]

  • Page 74

    Configuration / parameterization 5.4 Process images M200D AS-Interface Basic 74 Manual, 03/2009, A5E01668085-01 5.4 Process images Definition of process image The process image is a componen t of the AS-i master system memo ry. At the start of the cyclic progr am, the signal states of the in puts are transferred to the process image for the input s[...]

  • Page 75

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 75 Commissioning 6 6.1 Prerequisites Software requirements Configuration softw are used Explanations Configuration software for the AS-i master used See the manual for the AS-i master Commissioning requirements Prior activity For mor e information, see ... 1. Motor starter installed "Ins[...]

  • Page 76

    Commissioning 6.2 M200D AS-i components M200D AS-Interface Basic 76 Manual, 03/2009, A5E01668085-01 6.2 M200D AS-i components Minimum configuration The overview shows the com ponents you need for operation: 3/& 0RWR UVWD U WHU 0' 0RW RU %UD NH RSW LRQ DO 3RZHUVXSS OXQL WV 3RZHUVXSS O 8 $6L 8 $8; $6 [...]

  • Page 77

    Commissioning 6.3 Procedure M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 77 6.3 Procedure Commissioning procedure The following chart sho ws a logical, step-by-step commissioning procedure.  $ GG U H V V L Q J ,QVWDOODWLRQ &RQ QHFWL RQ  $6 LFDEOH 6HQVRUVDFWXDWRUV 3R ZHUV XSS O 0RW RU 3 DUDP[...]

  • Page 78

    Commissioning 6.3 Procedure M200D AS-Interface Basic 78 Manual, 03/2009, A5E01668085-01[...]

  • Page 79

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 79 Diagnostics 7 7.1 Diagnostics Diagnostics data can be read from the motor starter in a number of different ways : ● Diagnostics on the device: – Status LEDs ● Diagnostics via AS-Interface – S1 bit in the AS-i status register – Parameter echo after AS-i command "Write_Pa rame[...]

  • Page 80

    Diagnostics 7.2 Diagnostics with LED M200D AS-Interface Basic 80 Manual, 03/2009, A5E01668085-01 7.2 Diagnostics with LED 7.2.1 Statuses of the individual LEDs The following LEDs indicate the status of the motor starter: '(9 6) 67$7 3:5 $6L )$8/7 $8; 3:5 SF LED (possible colors: red / OFF) Status Meaning Dependencie s OFF No fault Device[...]

  • Page 81

    Diagnostics 7.2 Diagnostics with LED M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 81 AS-i / fault LED (possible colors: red / green / OFF) Status Meaning Cause OFF Device not ready • No power supply for electronics • Hardware fault in AS-i slave Green Device ready Communication active, normal operation Flashing red/yellow Slave addr[...]

  • Page 82

    Diagnostics 7.2 Diagnostics with LED M200D AS-Interface Basic 82 Manual, 03/2009, A5E01668085-01 Input LEDs IN1 ... IN4 (possible colors: green / OFF) Status Meaning Cause OFF No 24 V DC No input signal Green 24 V DC present I nput signal present Output LED OUT1 (possible colors: green / OFF) Status Meaning Cause OFF No 24 V DC No output signal Gre[...]

  • Page 83

    Diagnostics 7.2 Diagnostics with LED M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 83 SF LED STATE LED DEVICE LED Device faults Red Red Red Current flo wing with no ON command (e.g.: contact welded , thyristor failure) Red OFF Red Electron ics defective, self-test fault Red OFF OFF No connection with AS-i System fault/alarm SF LED STATE [...]

  • Page 84

    Diagnostics 7.3 Diagnostics via pa ramete r channel (parameter echo) M200D AS-Interface Basic 84 Manual, 03/2009, A5E01668085-01 7.3 Diagnostics via parameter channel (parameter echo) Diagnostics (diagnostic message and diagnostic read procedure) In the PLC, you can tell whether a fault has occurred by lookin g at the "I/O fault bit" (S1)[...]

  • Page 85

    Diagnostics 7.3 Diagnostics via pa rameter channel (parameter echo) M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 85 Call (master to slave): P3 P2 P1 P0 A/B x (free) x (free) 1 Feedback (slave to master): Parameter echo – faults (F) P3 P2 P1 P0 Decimal Fault 0 0 0 0 00 No fault 0 0 1 0 02 (F) Main circuit breaker OFF 0 0 1 1 03 (F) Res[...]

  • Page 86

    Diagnostics 7.3 Diagnostics via pa ramete r channel (parameter echo) M200D AS-Interface Basic 86 Manual, 03/2009, A5E01668085-01 Structure of the job dat a in the send buffer Meaning Byte Bit 7 Bit 4 Bit 3 Bit 0 0 Command number: 02H 1 Slave address 2 0 Parameter &$ //$6L B    Structure of the job dat a in the rece ive buff[...]

  • Page 87

    Diagnostics 7.4 Diagnostics with the ad dressing and diagnostics u nit M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 87 7.4 Diagnostics with the addressing and diagnostics unit Diagnostics functions The addressing and di agnostics unit (order no.: 3RK1904-2AB01) features a range of diagnostics functions, su ch as: ● Detecting incorrect[...]

  • Page 88

    Diagnostics 7.5 Troubleshooting M200D AS-Interface Basic 88 Manual, 03/2009, A5E01668085-01 7.5.2 Acknowledging faults Restart after device-internal shutdown If the motor starter shuts down the contact blocks automaticall y, it does not restart until: ● The fault has been rectified ● The fault has been ackno wledged Acknowledgement You can ackn[...]

  • Page 89

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 89 Technical specifications 8 8.1 General technical specifications Location In the plant Wa ll mounted (near motor) Permissible mounting positions Vertical, horizontal, flat Degree of protection IP65 Wate rproof to IEC 529 (DIN 40050) Protection class 1 IEC 60364-4-4 1 (DIN VDE 0100-410) Touc[...]

  • Page 90

    Technical specifications 8.2 Motor starter M200D AS-Interface Basic 90 Manual, 03/2009, A5E01668085-01 Note This product is design ed for environment A (industrial environ m ents). In household environments, this device can ca use unwanted radi o interference . The user may be required to implement appropriate measures in this case. 8.2 Motor start[...]

  • Page 91

    Technical specifications 8.3 Brake control M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 91 Motor starter version DSte / RSte sDSte / sRSte Isolation stability Rated surge capacity U imp 6 k V Rated in sulati on voltage U i 500 V Safe isolation between main and control circ uits to IEC60947-1 Appendix N 400 V Short-circuit protection Ins[...]

  • Page 92

    Technical specifications 8.4 Inputs M200D AS-Interface Basic 92 Manual, 03/2009, A5E01668085-01 8.4 Inputs Input characteristic to IEC60947-1 Appendix S Type 1 Input voltage - Rated value - for signal "0" - for signal "1" 24 V DC -3 ... +5 V 11 ... 30 V Input current for signal "1" 7 mA, typ. Connection of 2-wire BEROs[...]

  • Page 93

    Technical specifications 8.6 Thermistor motor protection M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 93 8.6 Thermistor motor protection Temperature sens or PTC Thermoclick Evaluation characteristic to IEC 60947-8 Type A — Summation cold resistance sensor circuit < 1.5 kΩ No-load voltage of sensor circuit < 30 V Short-circuit c[...]

  • Page 94

    Technical specifications 8.7 Switching frequency M200D AS-Interface Basic 94 Manual, 03/2009, A5E01668085-01 3RK1315-5NS71-.AA. (1.5 A to 9 A) Class 10 Device setup Vertical Horizontal Rated current I e 5 A 5 A 5 A 5 A 5 A 4.5 A Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Degree of protection 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) ED[...]

  • Page 95

    Technical specifications 8.7 Switching frequency M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 95 ON period (ED) The relative ON period (ED) in % is the ratio between load dura tion and cycle duration for loads that are often switched on and off. The ON period (ED) can b e calculated using the following formul a: ED = t s + t b t s +t b [...]

  • Page 96

    Technical specifications 8.8 Electrical service life of contactor M200D AS-Interface Basic 96 Manual, 03/2009, A5E01668085-01 8.8 Electrical service life of contactor Service life of main contacts (DSte / RSte) to 5.5 kW The curves show the cont act servi ce life of contactors when swi tching ohmic and inductive three-phase loads (AC-1/A C-3) as a [...]

  • Page 97

    Technical specifications 8.8 Electrical service life of contactor M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 97 2SHUDWLQJFFOH VIRU FRQW DFWRUW SH 57     N: , D $ , H $ 3 1 N:                     [...]

  • Page 98

    Technical specifications 8.9 Dimension drawing M200D AS-Interface Basic 98 Manual, 03/2009, A5E01668085-01 8.9 Dimension drawing 294 215 159 Figure 8-3 M200D AS-i motor st arter without protection guard 228 231 320 Figure 8-4 M200D AS-i motor st arter with protection guard[...]

  • Page 99

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 99 Appendix A A.1 Order numbers A.1.1 Order numbers Position 1 – 7 — 8 9 10 11 12 — 13 14 15 16 Meaning – 6 ⇓ S ⇓ 1 ⇓ A A ⇓ M200D starter K ⇓ ⇓ ⇓ 0 . 1 5 - 2 . 0 A N ⇓ ⇓ ⇓ 1 . 5 - 9 . 0 A (only for electronic motor starters) L ⇓ ⇓ ⇓ 1 . 5 - 1 2 . 0 A (only fo[...]

  • Page 100

    Appendix A.1 Order numbers M200D AS-Interface Basic 100 Manual, 03/2009, A5E01668085-01 A.1.2 Spare parts/accessories Power supply Designation Order no. Power outlet connector, connector set consisting of coupli ng ho using, straight cable outlet (with clip ), pin insert for HAN Q4/2, inc l. cable gland 5 pins 2.5 mm 2 5 pins 6 mm 2 5 pins 4 mm 2 3[...]

  • Page 101

    Appendix A.1 Order numbers M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 101 Motor controller with AS-i communication Designation Order no. Control cable, one e nd prefabricated / ope n, M12 angled cable p lugs for screw mounting, degree of pro tection IP67, 4- pole, 4 x 0.34 mm 2 Cable length 5 m 3RX8000-0CC42-1AF0 Coupling plug with co[...]

  • Page 102

    Appendix A.2 Bibliography M200D AS-Interface Basic 102 Manual, 03/2009, A5E01668085-01 A.2 Bibliography Documentation for M200D AS-i at a glance All the documents in this overview are av ailable for download a t: www.siemens.de/sirius-m200d Each documen t has a doc . ID , which you can use to search for a specific document. The following tables lis[...]

  • Page 103

    Appendix A.2 Bibliography M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 103 Topic AS-i master Document title Manual DP/AS-Int erface Link Adva nced Publication date 25.04.2006 Edition 04/2006 Doc. ID: 22710305 Doc. class Manual Drawing number C79000-G8900-C209-01 Order number — For products 6GK1415-BA10; 6GK141 5-2BA20 Document title M[...]

  • Page 104

    Appendix A.2 Bibliography M200D AS-Interface Basic 104 Manual, 03/2009, A5E01668085-01 Topic Control systems Document title S7-200 Automation System Publication date 13.12.2005 Edition 08/2005 Doc. ID: 1109582 Doc. class System Manual Drawing number A5E00307986-02 Order number 6ES7298-8FA24-8AH0 For products 6ES7214; 6ES 7221-1BF00-0XA0; 6ES7221-1E[...]

  • Page 105

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 105 Glossary AS-Interface (AS-i) The AS-Interface (or actuator/sen sor interface; abbrevi ated to AS–i) is a connectio n system for the lowest process lev el in automation systems. BO Brake output Degree of protection The degree of protection of a devi ce indicates the extent of pr otection[...]

  • Page 106

    Glossary M200D AS-Interface Basic 106 Manual, 03/2009, A5E01668085-01 Integrated manual local control Integrated manual local control is an orer variant for the M200 D and involves a key-operated switch and ke ypad. IP Degrees of protection to DIN EN 60529 (IEC 529/VDE 047 T1) ( I nternational P rotectio n Classes) LPS List of configured slaves MLF[...]

  • Page 107

    Glossary M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 107 PROFIBUS PROFIBUS stands for "process fiel dbus". PROFIBUS is a manufactu rer-indepen dent standard to network the field dev ic es (e.g. PLCs, actuators, fi nal controlling elem ents and sensors). PROFIBUS is compatible w ith protocols such as DP (dec entralized p eriph[...]

  • Page 108

    Glossary M200D AS-Interface Basic 108 Manual, 03/2009, A5E01668085-01 Trip class (shutdown class) The trip class defines the start up time at a particular current before the trip occurs. Different classes exis t (e.g. CLASS 10, 20 , 30, etc .), whereby CLASS 30 i s the longest permissible startup time.[...]

  • Page 109

    M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 109 Index A Absolute current load, 46 Acknowledgment, 85 Addressing, 51 Addressing unit, 51, 84 Alarm, 79 Ambient temperature Tu, 46 AS-i / fault LED, 77 AS-i address setting, 51 AS-i profile, 66 AS-i status register, 75 AS-Interface, 9 Connection options, 61 Installation guidelines, 62 Pin a[...]

  • Page 110

    Index M200D AS-Interface Basic 110 Manual, 03/2009, A5E01668085-01 H Han Q4/2 socket, 56 Han Q8/0 pin, 57 I I/O fault (LPF), 80 Input Actions, 29 n level, 30 n signal, 30 Quick stop, 31 Input process image (PII), 70 Installation, 45 of the motor starter, 50 Protection guard, 49 Installation position, 45 Installation rules, 45 Integrated manual loca[...]

  • Page 111

    Index M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01 111 SF LED, 76 Short-circuit protection Circuit breaker / disconnecting means, 35 Circuit breakers, 35 Response when circuit breake r is OFF, 35 Shutdown response Motor protection, 25 Siemens Solution Partner, 53 sRSte, 11 STATE LED, 77 Switching frequency, 95 System fault, 79 System in[...]

  • Page 112

    Index M200D AS-Interface Basic 112 Manual, 03/2009, A5E01668085-01[...]

  • Page 113

    [...]

  • Page 114

    www .siemens.com/automation Subject to change without prior no tice Order No.: 3RK1702-2BB11-1AA1 © Siemens AG 2009 Siemens AG Industr y Sector Postfach 48 48 90327 NÜRNBERG GERMANY Ser vice & Suppor t SIRIUS www .siemens.com/sirius-m200d Download catalogs and information mat erial: www .siemens.com/lowvoltage/ c atalog s Newsle tter – alwa[...]