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Siemens MICROMASTER 411 manual

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Table of contents for the manual

  • Page 1

    MICROMASTER 41 1 & COMBIMASTER 41 1 Operating Instructions Issue 03/01 User Documentation 6SE6400-5CA00-0BP0[...]

  • Page 2

    MICROMASTER 411 / COMBIMASTER 411 Documentation Getting Started Guide Provides for Quick Commissioning of the Inverter. Operating Instructions Gives information about features of the MICROMASTER 411 / COMBIMASTER 411, Installation, Commissioni ng, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of th[...]

  • Page 3

    MICROMASTER 411 & COMBIMASTER 411 Operating Instructions User Documentation Issue 03/01 Valid for Release Issue 03/01 Inverter Type Control Version MICROMASTER 411 & 1.2 COMBIMASTER 411 Overview 1 Installation 2 Commissioning 3 Using the COMBIMASTER 411 MICROMASTER 411 4 System Parameters 5 Troubleshooting 6 Specifications 7 Options 8 Elect[...]

  • Page 4

    MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 4 6SE6400-5CA00-0BP0 Further information is available on the Internet under: http://www.siemens.de/micromaster Approved Siemens Quality for Software and Training is to DIN ISO 14001, Reg. No. 2160-01 The reproduction, transmission or use of this document, or its contents is not permitted[...]

  • Page 5

    Issue 03/01 Definitions and Warnings MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 5 Foreword User Documentation WARNING Before installing and commissi oning, you must read the safety instructions and warnings carefully and all the warning labels attache d to the equipment. Make sure that the warning labels are ke[...]

  • Page 6

    Definitions and Warnings Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6 6SE6400-5CA00-0BP0 Definitions and W arnings DANGER indicates an immiently hazardous situation wh i ch, if not avoided, will result in death or serious injury . WARNING indicates a potentially hazardous situation whi ch, if not avoided, could result[...]

  • Page 7

    Issue 03/01 Safety Instructions MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 7 Safety Instructions The following Warnings, Cautions and Note s are provided for your safety and as a means of preventing damage to the pro duct or component s in the machines connected. This section lists Warnings, Cautio ns and Notes[...]

  • Page 8

    Safety Instructions Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 8 6SE6400-5CA00-0BP0 NOTICE  Keep these operating instructions withi n easy reach of the equipment and make them available to all users  Whenever measuring or testing ha s to be performed on live equipment, the regulations of Safety Code VBG 4.0 must[...]

  • Page 9

    Issue 03/01 Safety Instructions MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 9 Commissioning WARNING  Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup,[...]

  • Page 10

    Safety Instructions Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 10 6SE6400-5CA00-0BP0 Operation WARNING  MICROMASTER 411/COMBIMASTER 411 operate at high voltages.  When operating electrical devices, it is impossibl e to avoid applying hazardous voltages to certain parts of the equipm ent.  Emergency Stop facil[...]

  • Page 11

    Issue 03/01 Table of Contents MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 11 T able of Content s 1 Overview ................................................................................................................ 15 1.1 MICROMASTER 411 / CO MBIMASTER 411 ..................................................[...]

  • Page 12

    Table of Contents Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 12 6SE6400-5CA00-0BP0 8 Options ................................................................................................................... 99 8.1 MICROMASTER 411/COMBIMAST ER 411 User Options ..................................... 99 8.2 MICROMASTER [...]

  • Page 13

    Issue 03/01 Table of Contents MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 13 List of Tables Table 2-1 MICROMAST ER 411 Dim ension De tail ................................................................................ 26 Table 2-2 Gland Plate Detail ..............................................................[...]

  • Page 14

    Table of Contents Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 14 6SE6400-5CA00-0BP0 List of Illustrations Figure 1-1 MICROMAST ER 411 and COMBIMASTER 411 Variable Frequency Inverter s .................... 18 Figure 2-1 Formi ng ............................................................................................[...]

  • Page 15

    Issue 03/01 1 Overview MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 15 1 Overview This Chapter contains: A summary of the major features of the COMBIMASTER 411 & MICROMASTER 411 range. 1.1 MICROMASTER 411 / CO MBIMASTER 411 ......................................................... 16 1.2 Design Fe atures ....[...]

  • Page 16

    1 Overview Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 16 6SE6400-5CA00-0BP0 1.1 MICROMASTER 41 1 / COMBIMASTER 41 1 The Siemens COMBIMASTER 411 & MICROMASTER 411 variabl e frequency (V/f) range of inverters are used to control the speed of thre e phase AC induction motors. COMBIMASTER 411 provides for a rea dy to [...]

  • Page 17

    Issue 03/01 1 Overview MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 17 1.2 Design Features Main Characteristics  Easy installation  Easy commissioni ng  High starting torque with programmable starting boost  Options for remote control: ♦ Basic Operat or Panel ♦ Advanced Op erator Panel ♦ Serial [...]

  • Page 18

    1 Overview Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 18 6SE6400-5CA00-0BP0 Performance Characteristics  Flux Current Control (FCC) for improv ed dynamic response and motor control  Fast Current Limitation (FCL) for trip-f ree operation  Built-in DC injection brake  Compound braking to improve braking p er[...]

  • Page 19

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 19 2 Inst allation This Chapter contains:  General data relating to installation  Inverter Dimensions  Wiring guidelines to minimize the effect s of EMI  Details concerning elect rical installation 2.1 Installation after a Period [...]

  • Page 20

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 20 6SE6400-5CA00-0BP0 WARNING  Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, i nstallation, co[...]

  • Page 21

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 21 2.1 Inst allation af ter a Period of S t orage Following a prolonged peri od of storage, you must reform the capacitors in the inverter. The requirements are listed below. 100 50 75 0,5 1 [%] 2468 Storage peri od less t han 1 year: Storage[...]

  • Page 22

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 22 6SE6400-5CA00-0BP0 2.2 Ambient operating conditions Temperature Operating temperature –10 °C to +40 °C (power reduction at +50 ° C see Section 10.4.1). Humidity Range ≤ 99 %, Non-condensing Altitude If the inverter is to be installed at an altitude &g[...]

  • Page 23

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 23 2.3 Mechanical Inst allation MICROMASTER 41 1 WARNING ♦ This equipment must be grounded. ♦ To ensure safe operation of the equi pment, it must be installed and commissioned by qualified personnel in full compliance with the warnings la[...]

  • Page 24

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 24 6SE6400-5CA00-0BP0 2.3.2 Installation Procedure NOTE ( MICROMASTER 411 ONLY): Prior to installation it may be necessary to fit an Adaptation Plate to a non-Siemens motor. The Adaptation Plate is prepa red by the respective motor manufacturer. Normally the Ad[...]

  • Page 25

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 25 2.3.3 Layout of MICROMASTER 411 Inverter Cover (CSB) Motor Terminals Filter Module Output Relay Terminals Input/Output Board Control Terminals Cable Gland (Control) Cable Gland (Power Supply) Power Supply Terminals Terminal Housing (CSB) ([...]

  • Page 26

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 26 6SE6400-5CA00-0BP0 MICROMASTER 411 Dimensional Detail Figure 2-3 MICROMASTER 411 Case Size B Dimens ions Figure 2-4 MICROMASTER 411 Case Size C Dime nsions Table 2-1 MICROMASTER 411 Dimensi on Detail Height (H) Width (W) Depth (D) Weight Power Range Case Siz[...]

  • Page 27

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 27 2.3.4 Installation of Cable Glands Figure 2-5 Cable Glands Before power and control cables ca n be connected to their respective circuits it will first be necessary to fit the cable glands supplied. Each gland should be located ideally to [...]

  • Page 28

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 28 6SE6400-5CA00-0BP0 MICROMASTER 411 – Cable Gland Dimensions. GH GW3 GW2 GW1 GD1 GD2 Figure 2-7 MICROMASTER 411 Gland Dimensi ons Table 2-2 Gland Plate Detail GW1 GW2 GW3 GH GD1 GD2 Case Size mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) B 42,[...]

  • Page 29

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 29 2.3.5 Mounting the Inverter on a Siemens Motor Filter Board Captive Retaining Screws FSB FSC 1 1 1 1 1 1 1 1 2.3.6 Wall Mounting the Inverter Wall mounting of MICROMASTER 411 see Section 8.10.[...]

  • Page 30

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 30 6SE6400-5CA00-0BP0 2.4 Mechanical Inst allation COMBIMASTER 41 1 2.4.1 COMBIMASTER 411 In stallation Procedure Ensure that any lifting eyes are tightened down p rior to moving the COMBIMASTER into position. Use the lifting eyes provided if a motor has to be [...]

  • Page 31

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 31 2.4.2 COMBIMASTER 411 Dimensional Detail COMBIMASTER 411- Case Size B Rear lip of Terminal Housing taken as reference point for Gland Measurements Frame size 90S and 90L have feet with 2 holes each at the non-drive end. 222 36 128 168 27.6[...]

  • Page 32

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 32 6SE6400-5CA00-0BP0 COMBIMASTER 411 - Case Size C Rear lip of Terminal Housing taken as reference point for Gland measurements 255 38.3 40.8 161.1 201.1 177 170.6 Frame Size Motor Poles T L T W T H M F1 M F2 M F3 M S1 M S2 M B1 90L 1LA7 096 4 332 (13.1) 165 ([...]

  • Page 33

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 33 2.5 Electrical Inst allation WARNING This equipment must be grounded. ♦ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these o[...]

  • Page 34

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 34 6SE6400-5CA00-0BP0 2.5.2 Line and Motor Connections WARNING This equipment must be grounded. ♦ Isolate the electrical power sup ply before making or changing conn ections to the unit. ♦ MICROMASTERS must not be connected to a higher voltage supply. ♦ E[...]

  • Page 35

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 35 Power Connections The information given in Figure 2-10 sh ow s the connection of the motor wi res to the filter board terminals. Power cables should b e connected to the inverter terminals as detailed in the following procedure. For cable [...]

  • Page 36

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 36 6SE6400-5CA00-0BP0 Figure 2-10 Motor and Power Supply Connections[...]

  • Page 37

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 37 2.5.3 Control Cable Connections 1. Feed the control cable s into the inverter via one of the gland holes at the I/O module end of the terminal housing. 2. Run the control cable underneath the I/O board to ward the control terminals. 3. Con[...]

  • Page 38

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 38 6SE6400-5CA00-0BP0 2.5.4 Motor PTC Connections In order for the inverter to monitor the mo tor PTC (if fitted) it will be necessary to connect the Motor PTC to the Inverter Digital input 3 (DIN3) termi nal. Connect the Motor PTC extension cabl e (provided wi[...]

  • Page 39

    Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 39 2.5.5 Avoiding Electro-Ma gnetic Interference The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation pra ctices will ensure safe and trouble-free operation. [...]

  • Page 40

    2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 40 6SE6400-5CA00-0BP0[...]

  • Page 41

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 41 3 Commissioning This Chapter contains:  A schematic diagram of the MICROMASTER 411 / COMBIMAST ER 411  An overview of the commissionin g options and the display and op erator panels  An overview of quick commissioing of the MICRO[...]

  • Page 42

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 42 6SE6400-5CA00-0BP0 WARNING  COMBIMASTER411/MICROMASTER 411 operate s at high voltages.  When operating electrical devices, it is impossibl e to avoid applying hazardous voltages to certain parts of the equipment.  Emergency Stop facilities accordi [...]

  • Page 43

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 43 3.1 Block Diagram 1 2 3 – + 24 V DIN1 DIN2 DIN3 4 5 RL RLB RLC COM 1 COM 2 Tx+ 0 V A/D AIN + AIN - 4 5 7 6 CPU ~ ~ 3 M PE 3 AC 380 V-480 V FS1 L1, L2,L3 PE ≥ 4.7 k Ω 24 V 0 V PE COM 4 COM 3 Rx +6.5 V 5 24 V max – + 7 6 DIN4 4 8 9 [...]

  • Page 44

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 44 6SE6400-5CA00-0BP0 3.2 General Information For basic operation no addi tional equipment is require d. However, for more comple x operation either the Basic Operat or Panel (BOP), Advanced Operator Panel (AOP) or the set-up software contained o n the Docu-CD[...]

  • Page 45

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 45 3.3 Commissioning Procedure Overview Figure 3-2 MICROMASTER 411 / COMBIMASTER 411 Commissi oning Guide[...]

  • Page 46

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 46 6SE6400-5CA00-0BP0 3.3.1 Ramp Times Using Jumpers Inverter ramp times are set using a series of 5 jumpers (fit jumper to enabl e function). Each jumper must be set as shown in Table 3-1. The jumpers overwrite the default setting s or the ram p times specifi[...]

  • Page 47

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 47 Behaviour of the Ramp Time Jumpers In Table 3-2 the behaviour of the Ramp Time Jumpe rs are explained: Table 3-2 Ramp Time Jumper Behaviour Status before action(s ) Action(s) Reaction(s) of the inv erter No jumper fitted Ramp times have a[...]

  • Page 48

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 48 6SE6400-5CA00-0BP0 Figure 3-4 Control Circuit Jumpers Table 3-3 Control Circuit Jumper Settings Jumper Jumper Fitted Jumper Removed Pot = Run P0700 = 2 P0705 = 1 (motor potentiometer) P1210 = 6 automatic restart P0700 = 2 P0701 = 1 P1210 = 1 24 AIN No softw[...]

  • Page 49

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 49 3.3.3 Default setup To change parameters it is necessa ry to use a Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or an external serial interface with DriveMonitor or STARTER. The inverter is therefore d elivered with the follo[...]

  • Page 50

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 50 6SE6400-5CA00-0BP0 3.3.4.1 Commissioning with the Basic Operator Panel (BOP) The Basic Operator Panel (BOP), whi ch is available as an optional accessory, provides the user with access to the inverter parameters and enables you to custo mize the settings of[...]

  • Page 51

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 51 Buttons on the Basic Operator Panel Panel/Button Function Effects Indicates Status The LCD displays the settings currently used by the inverter. Start motor Pressing the button starts the inve rter. This button is disabled by default. To [...]

  • Page 52

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 52 6SE6400-5CA00-0BP0 Changing parameters with the BOP The procedure for changing the value of parameter P 0004 is described below. Modifying the value of an indexed paramete r is illust rated using the example of P0719. Follow exactly the same procedure to al[...]

  • Page 53

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 53 Changing single digits in Parameter values For changing the parameter value ra pidly, the single digits of the display can be changed by performing the following a ctions: Ensure you are in the parameter value changing level (see "Ch[...]

  • Page 54

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 54 6SE6400-5CA00-0BP0 Flow chart Quick Commissioning (Level 1 Only) 1) related parameters – please refer to motor rating plate drawing. 2) Denotes parameters that contain more detailed lists of possible settings for use in specific applications. Please refer[...]

  • Page 55

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 55 Motor data for parameterization Figure 3-7 Typical Motor Rating Plate E xample NOTICE  P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is shown depending on the settings of P01 00.  Changing motor param[...]

  • Page 56

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 56 6SE6400-5CA00-0BP0 3.4 General operation For a full description of standard and ext ende d parameters refer to the Paramete r List. NOTICE 1. The inverter does not have a main power switch a nd is live when the power supply is connected. It waits, with the [...]

  • Page 57

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 57 In order to provide the unit with a Frequency Setpoint the user can either: 1. Turn the control potentiom eter. 2. Fit an external potentiometer, or apply an external analog control voltage a cross the terminals 6 & 7 AIN. NOTE When u[...]

  • Page 58

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 58 6SE6400-5CA00-0BP0 3.4.3 Non - Default Modes of Operation Non-default modes of operation requi re the use of either a Keypad (BOP or AOP) or a Commissioning tool (Drive Monitor or Starter) in order to change from the default parameter settings. The BOP, Par[...]

  • Page 59

    Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 59 Stopping the Motor When the inverter is being operated using the Run/Stop swit ch (connected to DIN1) setting the switch to OFF will ove rride the potentiometer setting and bring the motor to a controlled stop. 3.4.4 If the Motor does not[...]

  • Page 60

    3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 60 6SE6400-5CA00-0BP0[...]

  • Page 61

    Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 61 4 Using the MICROMASTER 41 1 / COMBIMASTER 41 1 This Chapter contains:  An explanation of the various methods of controlling the inverte r  A summary of the types of control of the inverter 4.1 Frequenc[...]

  • Page 62

    4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 62 6SE6400-5CA00-0BP0 WARNING  When operating electrical devices, it is impossibl e to avoid applying hazardous voltages to certain parts of the equipment.  Emergency Stop facilities accordi ng to EN 60204 IEC 204 (VDE 0113)[...]

  • Page 63

    Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 63 4.2 Command Sources (P0700) NOTICE The ramp times and ramp-smoothing function s also affect how the motor starts and stops. For details of these functions, please refer to param eters P1120, P1121, P1130 – [...]

  • Page 64

    4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 64 6SE6400-5CA00-0BP0 4.3.2 OFF2 This command causes the motor to coast to a standstill. NOTICE The OFF2 command can have one or m ore sources. By default the OFF2 command is set to BOP/AOP. This source still exists even if other [...]

  • Page 65

    Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 65 4.4 Control Modes (P1300) The various modes of operation of the MICROMASTER 411 control the relation- ship between the speed of the motor and the voltage sup plied by the inverter. A summary of the control mo[...]

  • Page 66

    4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 66 6SE6400-5CA00-0BP0[...]

  • Page 67

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 67 5 System Parameters This Chapter contains:  An overview of the parameter st ructure of the MICROMASTER 411 / COMBIMASTER 411  A parameter list in short form 5.1 Introduction to Syst em Parameters ................................[...]

  • Page 68

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 68 6SE6400-5CA00-0BP0 5.1 Introduction to System Parameters Parameters can only be changed by using the Basic Operator Panel (BOP ), the Advanced Operator Panel (AOP) o r Serial Interface. NOTE  Full details of the COMBIMASTER 411 /MICROMASTER 411 Param[...]

  • Page 69

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 69 5.2 Parameter S tructure P0004 = 2 P0004 = 3 P0004 = 7 P0004 = 8 P0004 = 10 P0004 = 12 P0004 = 13 P0004 = 20 P0004 = 21 P0004 = 22 P0004 = 0 P0004 = 2 P 0 0 0 3 = 1 , L e v e l S t a n d a r d P0004 = 2, P0003 = 1 P0004 = 2, P0003 = 2[...]

  • Page 70

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 70 6SE6400-5CA00-0BP0 5.3 Parameter List (short form) Explanatory information on following table:  Default: Factory setting  Level: Access level  DS Inverter status (Drive State), i ndicates the inverter state in which a parameter can be modified [...]

  • Page 71

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 71 ParNr ParText Default Acc WS QC r0208 Rated inverter voltage - 2 - - r0209 Maximum inverter current - 2 - - P0210 Supply voltage 230 3 CT N P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 5 3 CUT N P1800 Puls[...]

  • Page 72

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 72 6SE6400-5CA00-0BP0 Command and Digital I/O (P0004 = 7) ParNr ParText Default Acc WS QC r0002 Drive state - 2 - - r0019 CO/BO: BOP control word - 3 - - r0052 CO/BO: Act. status word 1 - 2 - - r0053 CO/BO: Act. status word 2 - 2 - - r0054 CO/BO: Act. cont[...]

  • Page 73

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 73 ParNr ParText Default Acc WS QC P1142[1] BI: RFG enable setpoint 1:0 3 CT N P1230[1] BI: Enable DC braking 0:0 3 CUT N P2103[1] BI: 1. Faults acknowledgement 722:2 3 CT N P2104[1] BI: 2. Faults acknowledgement 0:0 3 CT N P2106[1] BI: [...]

  • Page 74

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 74 6SE6400-5CA00-0BP0 ParNr ParText Default Acc WS QC P1060[1] JOG ramp-up time 10.00 2 CUT N P1061[1] JOG ramp-down time 10.00 2 CUT N P1070[1] CI: Main setpoint 755:0 3 CT N P1071[1] CI: Main setpoint scaling 1:0 3 CT N P1075[1] CI: Additional setpoint 7[...]

  • Page 75

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 75 ParNr ParText Default Acc WS QC P1236[1] Compound braking current 0 2 CUT N P1240[1] Configuration of Vdc controller 1 3 CT N r1242 CO: Switch-on level of Vdc-max - 3 - - P1243[1] Dynamic factor of Vdc-max 100 3 CUT N P1253[1] Vdc-con[...]

  • Page 76

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 76 6SE6400-5CA00-0BP0 Communication (P0004 = 20) ParNr ParText Default Acc WS QC P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 2 CUT N r0965 Profibus profile - 3 - - r0967 Control word 1 - 3 - - r0968 Status word 1 - 3 - - r0964[5] Firmware v[...]

  • Page 77

    Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 77 Alarms and Warnings (P0004 = 21) ParNr ParText Default Acc WS QC P0952 Total number of faults 0 3 CT N r0947[8] Last fault code - 2 - - r0949[8] Fault value - 3 - - r0948[12] Fault time - 3 - - P2100[3] Alarm number selection 0 3 CT N[...]

  • Page 78

    5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 78 6SE6400-5CA00-0BP0 ParNr ParText Default Acc WS QC P2255 PID setpoint gain factor 100.00 3 CUT N P2256 PID trim gain factor 100.00 3 CUT N P2257 Ramp-up time for PID setpoint 1.00 2 CUT N P2258 Ramp-down time for PID setpoint 1.00 2 CUT N r2260 CO: PID [...]

  • Page 79

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 79 6 T roubleshooting This Chapter contains:  An overview of the operating stat uses of the inverter with LED  Notes on troubleshooting with the BOP  A list of the alarms and fault messages 6.1 Troubleshooting with the Inverter LE[...]

  • Page 80

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 80 6SE6400-5CA00-0BP0 WARNING  Repairs on equipment may only be carried out by Siemens Service , by repair centers authorized by Siemens or by qualified personnel who a re thoroughly acquainted with all the warnings and op erating procedures contained in [...]

  • Page 81

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 81 6.3 Fault s and Alarms 6.3.1 Fault messages In the event of a failure, the inverter switches off and a fault code appears on the display. NOTE To reset the fault code, one of three methods li sted below can be used: Method 1: Cycle the [...]

  • Page 82

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 82 6SE6400-5CA00-0BP0  Shock load outside specified limits Diagnose & Remed y Check the following:  Supply voltage (P0210) must lie within limits indicated on rating plate  Supply must not be susceptible to temporary failures or voltage reductio[...]

  • Page 83

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 83 F0020 Mains Phase Missing OFF2 Possible Causes Fault occurs if one of the three input phases ar e missed while the pulses are enabled and drive is loaded Diagnose & Remed y Check the input wiring of the mains phases F0021 Earth faul[...]

  • Page 84

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 84 6SE6400-5CA00-0BP0 5: Identified main reactance less than 50 % and greater than 500 % 6: Identified rotor time constant less than 10 ms or greater than 5 s 7: Identified total leakage reactance less than 5 % and greater than 50 % 8: Identified stator leak[...]

  • Page 85

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 85 No setpoint values from CB (communi cation board) during telegram off time Diagnose & Remed y Check CB and communication partner F0071 USS (BOP-link) setpoint fault OFF2 Possible Causes No setpoint values from USS during telegram of[...]

  • Page 86

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 86 6SE6400-5CA00-0BP0  Change value of P2267  Adjust feedback gain F0450 BIST Tests Failure OFF2 Possible Causes Fault value = 1: Some power section tests have failed 2: Some control board tests have failed 4: Some functional tests have failed 8: Some [...]

  • Page 87

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 87 6.3.2 Alarm Messages Alarm messages are stored in para meter r2110 under their code number (e.g. A0503 = 503) and can be read out from there. A0501 Current Limit Possible Causes  Motor power (P0307) does not correspond to the i nvert[...]

  • Page 88

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 88 6SE6400-5CA00-0BP0  Load duty cycle must lie within specified limits  Motor power (P0307) must match inverter power (r 0206) A0511 Motor OverTemperature Possible Causes  Motor overloaded  Load duty cycle too high Diagnose & Remed y Indepen[...]

  • Page 89

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 89 A0600 RTOS Overrun Warning A0700 CB warning 1 Possible Causes CB (communication board) specific Diagnose & Remed y See CB user manual A0701 CB warning 2 Possible Causes CB (communication board) specific Diagnose & Remed y See CB[...]

  • Page 90

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 90 6SE6400-5CA00-0BP0 CB (communication board) specific Diagnose & Remed y See CB user manual A0709 CB warning 10 Possible Causes CB (communication board) specific Diagnose & Remed y See CB user manual A0710 CB communication error Possible Causes Com[...]

  • Page 91

    Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 91 DAC parameters should not be set to identical valu es, since this would produce illogical results. Fault value = 0: Parameter settings for output identical 1: Parameter settings for input identical 2: Parameter settings for output do no[...]

  • Page 92

    6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 92 6SE6400-5CA00-0BP0[...]

  • Page 93

    Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 93 7 S pecifications This Chapter contains:  The common technical data to the MICROMASTE R 411 / COMBIMASTER 411 Inverters  The wire sizes and te rminal torques  Divided into several tables - an overview of the specifi c technical [...]

  • Page 94

    7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 94 6SE6400-5CA00-0BP0 7.1 T echnische Daten Table 7-1 MICROMASTER 411 / CO MBIMASTER 411, Leistungsdaten Eigenschaften Werte Power supply Operating Voltage & Power Ranges 380 to 480 V ± 10% 3AC 0.37 kW to 3.0 kW Input Frequency 47 to 63 Hz Cos phi ≥ 0,[...]

  • Page 95

    Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 95 7.2 Case Size Rating Information Table 7-2 Case Size B MICROMASTER 411 / COMBIM ASTER 411 Frame size: 2 pole 4 pole 71 71 71 80 80 80 80M 90S 90S 90S Motor Output Rating 0.37 kW 0,5 hp 0.55 kW 0,75 hp 0.75 kW 1,0 hp 1,1 kW 1,5 hp 1,5 kW [...]

  • Page 96

    7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 96 6SE6400-5CA00-0BP0 7.3 T ightening T orque, Cable cross sections for Power Supply and Motor T erminals Table 7-4 Power Supply & Motor Terminal Wire Sizes/T ightening Torques Terminals Units of measurement Case Size B Case Size C [Nm] 1,3 1,3 Terminal T[...]

  • Page 97

    Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 97 7.5 Fuses and Circuit Breakers Table 7-6 MICROMASTER 411/COMBIMAST ER 411 F uses and Circuit Breakers Power Inverter kW Hp Case Size Fuses Circuit Breaker s 0,37 0,5 B 3NA3803 3RV1021-1CA10 0,55 0,75 B 3NA3803 3RV1021- 1DA10 0,75 1,0 B 3[...]

  • Page 98

    7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 98 6SE6400-5CA00-0BP0[...]

  • Page 99

    Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 99 8 Options An overview of the options av ailable for the MICROMASTER 411 / COMBIMASTER 411 is given in this section. For furth er information about options, please refer to the catalog or the docum entation CD. 8.1 MICROMASTER 41 1/COMBIMASTER 4[...]

  • Page 100

    8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 100 6SE6400-5CA00-0BP0 8.2 MICROMASTER 41 1/COMBIMASTER 41 1 Programming Options Table 8-1 Key to Programming Options Option 1 Option 2 Option 3 Option 4 Option 5 Component Operator Panel programming PC Programming (without Isolation) PC Programming (with Isolation)[...]

  • Page 101

    Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 101 8.3 Basic Operator Panel (BOP) / Advanced Operator Panel (AOP) Basic Operator Panel 6SE6400-0BP00-0AA0 or Advanced Operator Panel 6SE6400-0AP00-0AA0 Desk Mounted BOP/AOP in Operator Panel Mounting Kit (6SE6401-1DF00-0AA0) Door Mounted BOP/AOP [...]

  • Page 102

    8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 102 6SE6400-5CA00-0BP0 8.4 PROFIBUS Module[...]

  • Page 103

    Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 103 8.5 EM Brake Module[...]

  • Page 104

    8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 104 6SE6400-5CA00-0BP0 8.6 MICROMASTER 41 1 Operator Panel Mounting Kit[...]

  • Page 105

    Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 105 8.7 PC to Inverter Connection Kit PC to Inverter Connection Kit MICROMASTER 411 Operator Panel Mounting Kit (6SE6401-1DF00-0AA0) (6SE6401-1PC00-0AA0)[...]

  • Page 106

    8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 106 6SE6400-5CA00-0BP0 8.8 PC to AOP Connection Kit Power Supply Adaptor PC to AOP Con nec tion K it AOP (6SE6 400- 0AP 00-0 AA0) (6SE 6400- 0PA 00-0A A0)[...]

  • Page 107

    Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 107 8.9 Door Mounting Kit fo r Single Inverter control[...]

  • Page 108

    8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 108 6SE6400-5CA00-0BP0 8.10 W all Mounting Kit for MICROMASTER 41 1 Wall Mounting Kit (6SE6401-0WM00-0AA0) Contents: 1 x Wall Mounting Bracket 1 x Gortex Membrane 1 x Gasket 1 x Cable Gland 1 x Gland Fixing Plate 4 x Fixing Screws (M5 x 16 mm)[...]

  • Page 109

    Issue 03/01 9 Electro-Ma gnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 109 9 Electro-Magnetic Comp atibility (EMC) This Chapter contains: EMC information. 9.1 Electro-Magnetic Co mpatibility (EMC) .................................................................. 110[...]

  • Page 110

    9 Electro-Magnetic Compatibility (EMC) Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 110 6SE6400-5CA00-0BP0 9.1 Electro-Magnetic Comp atibility (EMC) All manufacturers / assemblers of electric al apparatus which “performs a complete intrinsic function and is placed on the market as a single unit intended for the end us[...]

  • Page 111

    Issue 03/01 9 Electro-Ma gnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 111 9.1.5 Environment Classes of EMC performance Hinsichtlich des EMV-Verhaltens gibt es drei allge meine Klassen, wie nach stehend spezifiziert: Environment: General Industrial Compliance with the EMC Product Standar[...]

  • Page 112

    9 Electro-Magnetic Compatibility (EMC) Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 112 6SE6400-5CA00-0BP0 Environment: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler t o self-certify compliance of their appa ratus with the EMC directive for th[...]

  • Page 113

    Issue 03/01 9 Electro-Ma gnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 113 9.1.6 EMC Compliance Tests Table 9-4 EMC Compliance T able Model Remarks Environment – General Industrial 6SE6411-6U***-**A1 1UA1**-**U** Unfiltered units, all voltages and powers. Environment – Filtered Indus[...]

  • Page 114

    9 Electro-Magnetic Compatibility (EMC) Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 114 6SE6400-5CA00-0BP0[...]

  • Page 115

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 115 10 Engineering Information This Chapter contains:  Operating Modes  Derating Factors  Motor and Inverter Protection 10.1 Current Limit and Ov erload Oper ation .........................................................[...]

  • Page 116

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 116 6SE6400-5CA00-0BP0 10.1 Current Limit and Overload Operation The inverter will always protect itself, the motor and the system from possible damage. Where a short circuit exists on the out put of the inverter, the unit will trip almost instantan[...]

  • Page 117

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 117 Figure 10-1 Current Limit Interactio n 10.1.1 Current Monitoring Accuracy Table 10-1 shows sample result s comparing current measured wit h a current scope, and the current displayed on the inverter, using measurements taken f[...]

  • Page 118

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 118 6SE6400-5CA00-0BP0 10.1.2 Fast Current Limit Fast Current Limit (FCL) is a cycle-by-cycle hardwa re current limit built into the inverter. The current is rapidly reduced b y pulse dropping, that is by turning off the Insulated Gate Bipolar Trans[...]

  • Page 119

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 119 10.1.4 I 2 t Performance When the motor is running at low sp eed and high load, the built-in cooling fan may not provide enough cooling and the mot or may overheat. Parameter P0610 allows a frequency dependent I 2 t limit to b[...]

  • Page 120

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 120 6SE6400-5CA00-0BP0 10.2 Control and Operating Modes 10.2.1 Boost Boost is used to increase the output voltage in order to overcome losses and no n- linearity at low frequencies. If the correct amount of boost is appli ed, the current and torque [...]

  • Page 121

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 121 10.2.2 Proportional and Integral Control (PI) NOTE MICROMASTER 411/COMBIMASTER 411 have a built-in PI control ler. References to “PID” control within paramete r descriptions relates to “PI” control. 10.2.2.1 What is Cl[...]

  • Page 122

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 122 6SE6400-5CA00-0BP0 10.2.2.3 Setting up the PI controller Aufrufen der Parameter für den PI-Regler The PI parameters are in the rang e between P2200 a nd P2294. For most applications, the level 2 parameters are suffi cient for setting up the PI [...]

  • Page 123

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 123 PI setpoint The PI controller controls the inverter frequency by comparing the actual system behavior (via the feedback signal) with th e desired system behavior. The desire d behavior is defined using a setpoi nt. The user se[...]

  • Page 124

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 124 6SE6400-5CA00-0BP0 10.2.2.5 PI Controller Proportional and Integral terms The user can tune the performa nce of the PI controller to suit the process demands by adjusting P and I terms, P2280 and P2285. The demands of the pro cess will determine[...]

  • Page 125

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 125 Figure 10-6 Damp ed response: P2280 = 0.20; P2285 = 0.15 s Values of P2280 and P2285 are determined by the relationshi p between motor frequency and the PI control quantity (e.g. pressure). When optimizing a control proce ss a[...]

  • Page 126

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 126 6SE6400-5CA00-0BP0 10.2.3 Ziegler-Nichols method of Optimization The Ziegler-Nichols method is a means of calculating the P roportional gain a nd I ntegral time by measuring the system respon se to a step change in open loop. This is done by put[...]

  • Page 127

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 127 Figure 10-8 Resp onse to 5 Hz step: T = 700 ms The frequency step ∆ f = 5 Hz / 50 Hz = 10 % The feedback step ∆ x = 0.64 V / 10 V = 6.4 % P gain = (0.9)(T)( ∆ f) / (L)( ∆ x) = 9.84 = P2280 I time = 3L = 0.30 s = P2285 [...]

  • Page 128

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 128 6SE6400-5CA00-0BP0 10.2.4 PI Output Limits The PI controller generates the frequency at which the inverter runs. This is generated as a % which is normalized in to Hz via P2000. The user can limit the output range of the controller using pa ra m[...]

  • Page 129

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 129 10.2.6 Energy Saving Mode In order to enhance the lifetime of a system and reduce t he energy con sumption the energy saving modes (ESM) were implem e nted. For example, protection of the pump against overheating if the load v[...]

  • Page 130

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 130 6SE6400-5CA00-0BP0 10.2.6.1 Energy Saving Mode 1 (P2390 - P2392) When the inverter under PID control d r ops below energy saving se tpoint, the energy saving timer P2391 is started. When the energy saving timer has expired, the inverter is rampe[...]

  • Page 131

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 131 10.2.6.2 Energy Saving Mode 2 (P2393 - P2398) Using the energy saving functionality, the control loo p behavior is controlled so that the inverter recognizes that the load is redu ced. In this case, the inverter will b e shutd[...]

  • Page 132

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 132 6SE6400-5CA00-0BP0 If the active current falls below the norma lized thresh old P2395, then the setpoint is linearly decreased as a function of the active cu rrent. P2396 P2395 1 m − = This reduction causes the motor to be p owered-down and in[...]

  • Page 133

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 133 10.3.1 DC Braking In this method a controlled DC voltage is appli ed to the rotor. When using DC braking, the inverter output pulse s are disabled and the actu al time taken to bring the motor to a standstill cannot be predict[...]

  • Page 134

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 134 6SE6400-5CA00-0BP0 10.3.3 Compound Braking When Compound braking i s used, most of the energy is dissipated in the motor instead of coming back int o the DC link. This has the advantage that the braking performance of the inverter can be incre a[...]

  • Page 135

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 135 10.4 Derating Factors 10.4.1 Derating with Temperature Operation of the inverter outside its recommended am bient operating temperature would normally cause the inverter to trip with an overtemperature fault code. To avoid suc[...]

  • Page 136

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 136 6SE6400-5CA00-0BP0 10.4.3 Derating with Sw itching Frequency The default switching frequency of the MICROMASTER 411/COM BIMASTER 411 is 4 kHz. This is usually adequate for m ost applications and will allow full performance to be obtained from al[...]

  • Page 137

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 137 10.5 Thermal Protection and Automatic De-rating The MICROMASTER 411/COMBIMASTER 411 has comp rehensive hard ware and software thermal protection. Hardware: Fitted to the heatsink is a PTC resistor th at will cause the inverter[...]

  • Page 138

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 138 6SE6400-5CA00-0BP0 10.8 Working with Binary Connectors (BiCo) 10.8.1 Introduction To make use of BiCo you will need access to the full parameter list. At this level many new parameter settings are possi bl e, including BiCo function ality. BiCo [...]

  • Page 139

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 139 Example 2 Using OFF3 instead of OFF1. Set P0701 = 99 to enable BiCo function. Set P0840 = 722.0 (On right via digital input 1). Set P0848 = 722.0 (OFF3 via digital input 1). Now the inverter will ramp between set point s using[...]

  • Page 140

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 140 6SE6400-5CA00-0BP0 10.8.3 Using Control and Status Words with BiCo Many MICROMASTER 411/COMBIMASTER 411 read only para meters consist of control words. The parameter is mad e up of a 16-bit number, each bit representing a particular value. For e[...]

  • Page 141

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 141 10.8.4 BiCo Connections Table 10-4 BiCo Connections (r00 19 to r0054) COBO CO CO CO CO CO CO CO CO CO CO COBO COBO COBO Par- Nr BiCo 0019 0020 0021 0024 0025 0026 0027 0034 0036 0037 0039 0052 0053 0054 Paramete r Number Sourc[...]

  • Page 142

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 142 6SE6400-5CA00-0BP0 Table 10-5 BiCo Connections (r00 55 to r1119) COBO COBO CO CO CO COBO COBO CO CO CO CO CO CO CO ParNr BiCo 0055 0056 0067 0071 0086 0722 0747 0755 1024 1050 1078 1079 1114 1119 Paramete r Number Source Name Functional Grouping[...]

  • Page 143

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 143 Table 10-6 BiCo Connections (r11 70 to r2050) CO CO CO CO CO CO CO CIW CO BO BO BO BO CO ParNr BiCo 1170 1242 1337 1343 1344 1801 2015 2016 2018 2032 2033 2036 2037 2050 Paramete r Number Source Name Functional Grouping CO: Fr[...]

  • Page 144

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 144 6SE6400-5CA00-0BP0 Table 10-7 BiCo connections (r2053 to r2294) CO CO BO BO COBO CO CO CO CO CO CO CO CO ParNr BiCo 2053 2054 2090 2091 2197 2224 2250 2260 2262 2266 2272 2273 2294 Paramete r Number Source Name Functional Grouping CO: CB identif[...]

  • Page 145

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 145 10.9 Harmonic Current s 10.9.1 Harmonic currents with 1% mains impedance Table 10-8 Three Phase 400 V Con nection MLFB Filter Type Power CT (kW) Fundamental Amp s 5th Amp s 7th Amp s 11th Amp s 13 th Amp s 17th Amp s 19 th Amp[...]

  • Page 146

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 146 6SE6400-5CA00-0BP0 10.10 Use of MM4 Input Chokes When the inverter is operating it gives ri se to a non-si nusoidal current from the mains supply with harmonics. The ampli t ude of the harmonics can be reduced b y fitting input chokes. When the [...]

  • Page 147

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 147 10.12 Shock and V ibration The inverter has been tested for compliance with the following standards. 10.12.1 Vibration Str ess during Operation (Single Sine Sweep) Required Standards: EN 60721-3-3 class 3M6 and 3M8 Test standa[...]

  • Page 148

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 148 6SE6400-5CA00-0BP0 10.13 PROFIBUS 10.13.1 Overview PROFIBUS is an open standard commun ication protocol which ha s been designe d and developed for use in general industrial app lications. The sta ndard is defined in EN50170 (volume 2) and has b[...]

  • Page 149

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 149 10.14 PROFIBUS Module This option allows the MICROMASTER 411/COMBIMASTER 411 to be co ntrolled via a PROFIBUS-DP serial bus (SINEC L2-DP ). PROFIBUS-DP is a cost-effective high-speed serial communicati on system optimized for [...]

  • Page 150

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 150 6SE6400-5CA00-0BP0 NOTES:  The PROFIBUS Module (see Section 8.4) ca n only be fitted and removed from the inverter when the inverter is powered off.  The PROFIBUS Module must be connected to the dri ve using the cable supplied. The data st[...]

  • Page 151

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 151 Quick Guide to setting up PROFIBUS  The bus cable between th e master dev ice and the dri ve must be connected correctly. this includes the nec essary termination resistors.  Bus Termination within the PROFIBUS module ca[...]

  • Page 152

    10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 152 6SE6400-5CA00-0BP0 10.15 V ariant Independent Options Several options are available for use wi th Siemens St andard inverters. These are intended to assist product selection, installation and commissioning in certain applications. 10.15.1 Basic [...]

  • Page 153

    Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 153 10.15.3 PROFIBUS Module The PROFIBUS module allows full PROFIBUS con nection of up to 12 Mbaud. You can supply the module from an external 24 V supply whi ch keeps PROFIBUS active even when the inverter is removed from its pow[...]

  • Page 154

    [...]

  • Page 155

    Issue 03/01 Applicable Standards MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 155 Appendices A Applicable S t andards European Low Voltage Directive The MICROMASTER product range co mplies with the requiremen ts of the Low Voltage Directive 73/23/EEC as amende d by Directive 98/68/EEC. The units are certified for[...]

  • Page 156

    List of Abbreviatio ns Issue MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 156 6SE6400-5CA00-0BP0 B List of Abbreviations AC Alternating Current AIN Analog Input AOP Advanced Operator Panel BI Binector Input BO Binector Outp ut BOP Basic Operator Panel CI Connecto r Input CIB Connec tor Input Byte CID C onnector Inp ut Double Wor d [...]

  • Page 157

    Issue 03/01 MICROMASTER 411 / COMB IMASTER 411 Parts Id entification MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 157 C MICROMASTER 41 1 / COMBIMASTER 41 1 Part s Identification 1 2 2 4 5 6 7 8 9 3 11 10 4 12 Item Description 1 Inverter Cove r 2 Inverter Retaining Screw 3 Sealing Gasket 4 Filter Module retaining [...]

  • Page 158

    Index Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 158 6SE6400-5CA00-0BP0 D Index A Access Levels · 68 Advanced Operating Panel (AOP) · 152 Advanced Operator Panel (AOP) · 53 Altitude · 22 Ambient operating conditions · 19, 22 AOP details · 152 Applicable standard s European EMC Directive · 155 European Low Volta[...]

  • Page 159

    Issue 03/01 Index MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 159 Electromagnetic radiation · 22 Electromechanical Brake Control Module · 103 Elektromagnetische Verträglichkeit EMV-Typprüfzertifikat · 110 EMC · 110 EMC Compliance Tests · 113 EMC Directive Compliance · 110 EMC performance filtered for res[...]

  • Page 160

    Index Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 160 6SE6400-5CA00-0BP0 PI setpoint · 123 Power Losses · 146 output graphs · 146 Preparation · 23 PROFIBUS · 148 characteristics · 148 setting up · 151 PROFIBUS Module · 102 Programming Options · 100 Proportional and Integral Control (PI) · 121 Protection chara[...]

  • Page 161

    MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 161 Suggestions and/or Corrections Suggestions Corrections To: Siemens AG Automation & Drives Group SD VM 4 P.O. Box 3269 D-91050 Erlangen Federal Republic of Germany For Publication/Manual: MICROMASTER 411 & COMBIMASTER 411 Email: Technical.documentation@con.s[...]

  • Page 162

    MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 162 6SE6400-5CA00-0BP0[...]

  • Page 163

    Issue 03/01 Geräteansicht MICROMASTER 411 & COMBIMASTER 411 Operating Instructi ons 6SE6400-5CA00-0BP0 163[...]

  • Page 164

    Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2002 Subject to change without prior noti ce Siemens Aktiengesellschaf t Order No.: 6SE6400-5CA00-0BP0 Date: 03/01[...]