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Siemens P01-07 manual

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Table of contents for the manual

  • Page 1

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 1 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities S EQUENTIAL F UNCTION C HART O BJECTIVE The students will be able to succes sfully implement sequential controls using step sequences. The students u nderst and the structure a nd effect of step sequence s, and are[...]

  • Page 2

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 2 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities T HEORY C ONTINUOUS AND SEQUENTIAL C ONTROL S Within the scope of basic automation, differ ent logic control syst e ms are developed that implement a limited, clearly defined function. The functions continuo usly p[...]

  • Page 3

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 3 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities Loops within the step sequ ence occur when by sequencing seve ral steps a cyclical run within a sequence is possible. The sequen ce loop represents a sp ecial case of a loop where all steps are run cyclically. Anot[...]

  • Page 4

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 4 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities A particular control engineering pro blem is the possibility to generate -by unfavorably using jumps and branches- fault y step sequences. We are distinguishing three possible ca ses. – Uncertain sequence : A ste[...]

  • Page 5

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 5 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities D ESIGN OF S EQUENCE C ONTROLS There are numerous formal desi gn methods for sequ ence controls. In practice, however, particularly the state diagrams and Petri’s networ k have proven themselves. A state diagram [...]

  • Page 6

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 6 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities P ROTECTION F UNCTI ONS AND O PERATING M ODES IN S EQUENCE C ONTROLS Just as for the individual drive function s, adequate protection fun ctions and operating modes have to be implemented for sequence co ntrols. It[...]

  • Page 7

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 7 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities subsequent transition of an active step a u tomatically sets an operator prompt (O = Operator). – Switching Mode T or O : The sequence control is running process controlled or operator controlled. The transitio n[...]

  • Page 8

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 8 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities S TEP BY S TEP I NSTRUCTIONS T ASK Based on the recipe in the chapter 'Process Descripti on’ we are setting up and programming an SFC step sequence. For this chapter, we reduced the re cipe to the following [...]

  • Page 9

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 9 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities P ROGRAMMING 1. To start, we are setting up a new SFC in the plant view in the folder ’A1_multipu rpose_ plant’. (  A1_multipurpose_pant  Insert New Object  SFC)[...]

  • Page 10

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 10 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 2. Next, we are selecting the SFC properties. (  SFC(1)  Object Properties) 3. Under General, we chang e the name to ’SFC_Produkt01’. (  General  SFC_Produkt01)[...]

  • Page 11

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 11 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 4. We are keeping the operating paramete rs; they can be changed later in the online mode (  AS Operating parameters) 5. Regarding the tab OS it is important that the checkmark i s set so that the SFC will be a[...]

  • Page 12

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 12 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 6. Under the tab Version, we accept all pa rameters with OK. (  Version  OK) 7. Now, with a double click, we open t he step seque nce ’SFC_Produkt01’ in the SIMATIC Manager . (  SFC_product01)[...]

  • Page 13

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 13 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 8. In the SFC editor, it is now possible to set up the sequence control with the following symbols from the tool bar. Button Switch on Select Button Insert Step and Transit ion Button Insert parallel branch Button[...]

  • Page 14

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 14 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 9. We need additional step s and transitions for our task. To insert both , we select the button and then select the location wh ere we want to insert them. (  )[...]

  • Page 15

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 15 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 10. After we inserted five steps and transiti ons in this way, we click on the symbol to edit normally again. (  ) Note: Step and transition numbe ring is of no impot ance for the sequen ce in which the step se[...]

  • Page 16

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 16 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 11. Now, we first want to be able to change t he properties of a step. Right click on the step and then select Object Propertie s. (  3  Object Properties) 12. For greater clarity, each step is assigne d a n[...]

  • Page 17

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 17 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 13. As for the steps, for the transitions also the pro perties have to be changed. Right click on the transition and then select Object Prope rties. (  1  Object Properties) 14. Here also, first only the nam[...]

  • Page 18

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 18 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 15. Repeat the previous steps until our SFC looks like this. It is important to enter at the step ’hold 25°C stir’ also the minimum e xecution time of 10 seconds. (  T#10s)[...]

  • Page 19

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 19 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 16. Now we have to implement the actual function of the step sequ ence. We start by double clicking on the step ’START’. (  STA RT) 17. To establish logic operations with the CFCs or symbols, we a re select[...]

  • Page 20

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 20 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 18. Then, in a selection window in the familiar clearly laid out plant view we select the connection of a desired block. (  SCE_factory  A1_multipurpose_plant  T1_educt_tanks  A1T1S003  A1T1S003 [...]

  • Page 21

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 21 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 19. On the right side, this parameter c an be assigned either the value of another parameter again from the plant view or, as here, simply a consta nt. (  Auto  Close) 20. Now we are editing the next step ?[...]

  • Page 22

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 22 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 21. To establish connections, we highlight the first field and then click on ’Browse’. (  Browse) 22. Next, in the selection window in the plan t view, we select the matching connection in the plant view. ([...]

  • Page 23

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 23 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 23. On the right, again a constant is assigned to this para meter. (  25.0  Close) 24. Now we specify the step enabling condi tions. To do this, we open the first transition by selecting it with a double cl [...]

  • Page 24

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 24 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 25. To again establish logic operations, we highlight the f irst field and then click on ’Browse’. (  Browse) 26. This time, we select an operand under Symbol. (  Symbol  A1.A1H001.HS+-.START)[...]

  • Page 25

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 25 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 27. To the right, we again enter a value, and in the center we specify the type of operation. Here, we are querying the equality of the values. (  TRUE  =  Close) 28. As the next step enabling condition w[...]

  • Page 26

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 26 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 29. For the operations, we again highlight the first field an d then click on ’Browse’. (  Browse) 30. This time, we select a connection in the selection wi ndow in the plant view. (  SCE_factory  A1_[...]

  • Page 27

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 27 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 31. To the right, we enter a value and in the center, we again specify the comparator type. Here, we query for larger or equal to. (  350.0  >=  Close) 32. Just as shown in the previous steps, we now p[...]

  • Page 28

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 28 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Step EductB003inR001 – Step Heat25°CStir[...]

  • Page 29

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 29 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Step Hold25°CStir[...]

  • Page 30

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 30 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Step heat 28°C stir – Step R001inProdB001[...]

  • Page 31

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 31 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Step END The transitions of the completed step sequence look like this: – Transition Init_OK[...]

  • Page 32

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 32 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Transition R001 350ml – Transition 25°C OK[...]

  • Page 33

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 33 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Transition hold ready – Transition 28°C OK[...]

  • Page 34

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 34 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities – Transition ready 33. Before we can test our program with the step sequen ce in the SFC, we have to again compile and download the object s from the component view. (  SIMATIC Manager  Compone nt view [...]

  • Page 35

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 35 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 34. In the tool for compiling and downloading, we now check the settings for the charts. (  Charts  Settings for Compilation/Do wnload  Edit) 35. For the scope during compiling we select ’Entire program[...]

  • Page 36

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 36 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 36. We download the entire program also. (S7 Download  Downloa d mode: Entire program  Generate module drivers) Note: Downloading the entire pro gram is possible only if the CPU is in the ’STOP’ mode. 37[...]

  • Page 37

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 37 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 38. After reading the warnings, confirm with OK. (  OK  OK) 39. If compiling and downloading was successful, it is displayed in a lo g (   )[...]

  • Page 38

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 38 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 40. We now switch again to our step sequenc e ’SFC_product01’ to test and watch th e program there. Start the test mode by clicking on the symbol . (  )[...]

  • Page 39

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 39 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 41. Now we can watch how the step sequ ence is processed, and we can also operate it. For example, our step sequence has to be starte d by clicking on (  )[...]

  • Page 40

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 40 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities 42. In the test mode, we can monitor the conditi on of the logic operations in the transitions, and the actions active in the steps at the moment. To this end, we only have to click on the respective step or the t[...]

  • Page 41

    Industry Automation and Driv e Technologies - SCE TIA Training Manual Page 41 of 41 Module P01_07 Status: 12/2010 PCS 7 for Universities E XERCISES We are going to apply to the exercises what we learned in the theory part and the step by step instructions. We are going to utilize and ex pand on the existing multi-project provided in the step by ste[...]