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Siemens S7-300F-2 PN manual

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  • Page 1

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Training Manual for Integrated Automation Solutions Totally Integrated Automation (TIA) MODULE E11 Radio Frequency Identification (RFID) w ith SIMATIC S7-300F-2[...]

  • Page 2

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C This m anual was prepared for training purposes by Siemens AG for the project Siemens Automation Cooperates with Education (SCE). Siemens AG does not guarantee [...]

  • Page 3

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C PA GE 1 PREFA CE ...................................... ...................................................... .................................................[...]

  • Page 4

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C The fo llowing symbols serve as a guide through th is module: Information Programming Sample Task Notes[...]

  • Page 5

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 1 PREFA CE Regarding its content, Module E 11 is part of the instruction unit 'IT Co mmunication w ith SIM ATIC S7’ . Objective In Module E11, th e reade[...]

  • Page 6

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Hardware and Soft ware Required 1 PC, operating sy stem W indows XP Professional with SP2 or SP3/Vista 32 bit Ul tim ate and Business/Server 2003 SP2 w ith 600M[...]

  • Page 7

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 2 NOTES REGARDING THE USA GE OF CPU 315F-2 PN/DP The CPU 315F-2 PN/DP is a CPU that is shipped wit h 2 integrated interfaces. - The firs t interface is a com bi[...]

  • Page 8

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 3 NOTES REGARDING THE SIMATIC RFID COM PONENT S The com m unication module RF180C is a m odule for operating RFID com ponents at any controller by means of PROF[...]

  • Page 9

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 4 RFID FUNDAMENTALS Radio Frequency Identification ( RFID ) m akes it possible to automatically identify and localiz e objects and living being s, and thus cons[...]

  • Page 10

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5 STARTING UP A N RFID PROJECT W ITH CPU 315F-2 PN/DP AND RF180C Below, th e startup of an RF ID project is descr ibed. As SIMATIC S7-300 station, the CPU 315[...]

  • Page 11

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.1 Setting Up a New Project 1. The c entral tool in S T EP 7 is the ’SIMA T IC Manag er’ , which w e call here with a doub le click . ( → SIMATIC Manag[...]

  • Page 12

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 4. Highlight y our project and insert an ’Industrial Ethernet Subnet’ ( → RFID_RF180C → Insert → Subnet → Industrial Ethernet). 5. Then, we insert[...]

  • Page 13

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.2 Configuring t he Hardware 6. W ith a doubl e click , open the configuration tool for the ’Hardware’ . ( → Hardware) 7. Open the hardware catalog by [...]

  • Page 14

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 8. From the hardware catalog, w e can now select all modules that are present in the actual rack and insert them in the configuration table. To this end, we c[...]

  • Page 15

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 9. Next, we drag the ’CPU 315F-2 PN/DP’ to t he second slot. The order num ber and the version of the CPU are inscribed on the front of the CPU. ( → SIM[...]

  • Page 16

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Notes regarding netw orking on t he Ethernet (additio nal information is prov ided in Appendix V of the training m anual): MAC address: The MAC address cons i[...]

  • Page 17

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 11. Next, we are dragging the i nput m odule for 16 inputs to the 4th slot. The module’s order num ber is located on the front. ( → SIMATIC 300 → DI-300[...]

  • Page 18

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 12. Now we d rag the output module for 16 outputs to the 5th slot. The module’s order num ber is located on the front ( → SIMATIC-300 → DO-300 → SM 32[...]

  • Page 19

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 1 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 14. Now, drag the PROFINET IO Sy stem (100) m odule tier toward the right and fr om the f older PROFINET IO, inser t the SIMATIC RFID m odule RF180C into the [...]

  • Page 20

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.3 A ssigning a Device Name 17. First, highlight the module RF180C and then select, under the menu "Destination sy stem“ and under Ethernet A ssign de[...]

  • Page 21

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C This is w hat the comp leted hardw are configuration w ith th e associated addresses looks like 19. By click ing on ' ’ we can load t he hardware confi[...]

  • Page 22

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.4 Inserting UDT Blocks and FB45 De-archive the library " RFID_FB45_UDT_Blocks “ f rom the template directory and open i t. Copy UDT11 , UDT 21, UDT 1[...]

  • Page 23

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.5 Generating Data Blocks DB48 Write/Read Data Here, the source data of a write request to the transponder is stored, or the destination data for the read re[...]

  • Page 24

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C DB49 MDS Statu s Information In DB49, the MDS status Information is entered. The inform ation is stored in a data block with a specified structure. Read MDS s[...]

  • Page 25

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Save and close DB49[...]

  • Page 26

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C DB50 Reader Status Information The reader status inf orm ation is entered in DB50. Depending on the request, the i nform ation has to be stored in a data bloc[...]

  • Page 27

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Data view of the Reader status in DB50 (UDT 111) By te 0 to 27 Data view of the Reader diagnosis in DB50 (UDT281) Byte 28 to 55 For Sub_Comm and 01, the start[...]

  • Page 28

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C DB47 Request Data Block The DB47 is set by means of the UDT 11 in DB45. In DB47, a UDT21 is embedded f or each reader. The request com m ands are then entered[...]

  • Page 29

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 2 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Data View o f DB47 (Starting with b yte 50, t he com m ands for R eader2 or channel 2 start) Save and close DB47[...]

  • Page 30

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C DB45 Reader Parameter Block Each MOBY channel (reader) needs its own param eters. T hese are predefined in a data structure as UDT 10 (with English comm ents)[...]

  • Page 31

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Entries in DB45 The base address f or the RF180C is 256 (refer to hardware), here to be entered at add ress 0.0 and 50.0 The selection of Reader1 has to be en[...]

  • Page 32

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Data view of DB45 starting with by te 34 (SLG = Reader) Save and close DB45 Note The inputs in the data block are entered as actual value. Tak e note that whe[...]

  • Page 33

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.6 Programming a Restart or Warm Restart A restart of the MOBYIM (interface m odule) is carried out by setting the variable " init_run ". W ith &qu[...]

  • Page 34

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.7 FC11 Function f or a Command or Request Before starting a MOBY comm and with "command_start“ , we have to define it . For a sim ple definition of a[...]

  • Page 35

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Enter Networks 1 to 6 Save and close FC11 Request or c ommand Net work 1 Comm and Network 2 Sub_Command Network 3 Data Length Network 6 Destination or tar get[...]

  • Page 36

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.8 Basics of Entries at Command Block FC11 The values for DB47 are specif ied by means of the input variables of FC11. One UDT21 is used f or each request or[...]

  • Page 37

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C was read. Initialize Transpo nder Command (hex) Sub_command length [dec] address_MDS [hex] DAT_DB [dec] Comment 03 00 to FF hex value that is written to the M[...]

  • Page 38

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C pause with the MDS ¹ remains set Switching the reader aerial on/off Command (hex) Sub_command length [dec] address_MDS [hex] DAT_DB [dec] Comment 0A 01 = swi[...]

  • Page 39

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 3 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.9 Command String The user c onfigures the com m and string by storing a corres ponding number of UDT 21 one after the other in a DB. All com m ands that are[...]

  • Page 40

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.10 Basics of FB45 and DB45 FB45 accesses DB45. In DB45, a UDT11 is em bedded for each r eader. Data view of the UDT 11[...]

  • Page 41

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Input Parameters of the UDT 11 The user has to enter these variables during configuration (exception: com m and_DB_number/ com m and_DB_address). It is not ne[...]

  • Page 42

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Parameter “ command_DB_address “ Value = 50 for Reader2 _____________________ ______[...]

  • Page 43

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Notes __________________ ___________________________ __________________________ ___ __________________ ___________________________ __________________________ [...]

  • Page 44

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Notes Parameter " opt ion_1 “ value = 2 to reset the red flashing of the error LED at the reader with “Init_Run” ________________ _________________[...]

  • Page 45

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Variable Description multitag MOBY U/D or RF300; maximum number of MDS processed in parallel in the field. Permis sible values: 1 MOBY U: BERO operating mode;[...]

  • Page 46

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Command and Stat us Word "BEST" The control bits of FB45 are def ined in the comm and and status word. The com m and and status word with the v aria[...]

  • Page 47

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Control bits from Bit0 to Bit7 Variable Description cancel True =interruption of a current comm and or a comm and string. FB 45 then sets t he variable ready [...]

  • Page 48

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C[...]

  • Page 49

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 4 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Control bits from Bit8 to Bit15 Variable Description ANZ_MDS_present Indicates the presence of an MDS in the transmis sion window of the Read/W rit e MDS. ANZ[...]

  • Page 50

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C A dditional ind ications The display s indicate to the user the progress of a com m and. Error analy ses are easy to perform. Variable Description IM_busy Thi[...]

  • Page 51

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.11 FB10 Reader_Control Program Now, we are going to program the following in FB10: the control program f or the control com m ands of a reader, and the call[...]

  • Page 52

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Then, set u p STAT variables Next, set up T EMP variables Netwo rks 1 to 3 Reader block Command star t Network 1 Network 2 : Reset Read er Netwo rk 3: ISO mod[...]

  • Page 53

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Netwo rks 4 to 8 Note regarding netw orks 7and 8: The switch-on delay TO N (SFB4) in Network 7 and the FB45 call in Network 8 are added as multi- instance. Af[...]

  • Page 54

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Save and close FB10[...]

  • Page 55

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.12 FB1 Control Program It is now possible to ge nerate the control program with the completed blocks. Task: In our sam ple program, two com m and strings wi[...]

  • Page 56

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 6 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C[...]

  • Page 57

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 7 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Setting up T EM P Variables Netwo rk 1 to 2 FB10 is inserted as a multi-instance block .[...]

  • Page 58

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 8 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Netwo rk 3[...]

  • Page 59

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 5 9 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Netwo rk 4 to 5[...]

  • Page 60

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 0 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C Netwo rk 6 Save and close FB1[...]

  • Page 61

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 1 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.13 OB1 Program Call Double click on OB1 in the project window, or open the object properties of O B1 and enter the symbolic name and the symbol comm ent. Op[...]

  • Page 62

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 2 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.14 Variable Table STATUS_SLG_1[...]

  • Page 63

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 3 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.15 Variable Table STATUS_SLG_2[...]

  • Page 64

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 4 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.16 Symbol Table[...]

  • Page 65

    Industry A utomation and Drive T echnologies - SCE TIA Training Document Page 6 5 of 65 Module E11 Status: 01/2010 Radio Frequency Identification (RFID) with SIMATIC S7-300F-2PN/DP and RF180C 5.17 Block Folder 5.18 DB49 Data View[...]