Simplicity 10560 manual

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Table of contents for the manual

  • Page 1

    Bimplicilq OPERATOR'S MANUAl Large Frame Snowthrowers 9524 Models Mfg. No. Description 1694853 95247E, 9.5HP Snowthrower 1694854 E95247, 9.5HP Snowthrower (CE) 9560 Models Mfg. No. Description 1694867 9560E, 9.5HP Snowthrower 1694914 9560EX, 9.5HP Snowthrower (CE) 10528 Models Mfg. No. Description 1694855 105287E, IO.5HP Snowthrower 1694856 E1[...]

  • Page 2

    Table of Contents CONTENTS: Safety Rules & Information Training ............................................................ 2 Preparation ...................................................... 2 Operation ......................................................... 2 Children ........................................................... 3 Clearing [...]

  • Page 3

    Safety Rules & Information _ his machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle ,_ in text signifies [...]

  • Page 4

    21. Keep in mind the operator is responsible for acci- dents occurring to other people or property. 22. Data indicates thatoperators, age60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from inj[...]

  • Page 5

    [...]

  • Page 6

    Decals DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment. Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl- edge to operate this equipment safely and effectively, we h[...]

  • Page 7

    Safety icons SAFETY ICONS WARNING: READ OPERATOR'S MANUAL. Read and understand the Operator's Manual before using this machine. DANGER: THROWN OBJECTS. This machine is capable of throwing objects and debris. Keep bystanders away. WARNING: DISMEMBERMENT. This machine can amputate limbs. Keep bystanders and children away when engine is runn[...]

  • Page 8

    Identification Numbers i_piicity Manufacturing, inc. _,_ingt0n, WI 53074-0997 USA IllllilllliJlllJllJllr_lllJlJlJllJ North American / CE Models CE Models (Only) Identification Numbers When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer'[...]

  • Page 9

    Features, Controls, & Operation Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual CONTROL LOCATIONS t Manual Rotator Model Electric Rotator Model The information below briefly describes the funct[...]

  • Page 10

    Features & Controls Auger Control Engages the auger/impeller when depressed. Releasing the control stops the auger/impeller. Chute Direction Control Models with Electric Chute Rotator: Depressing the chute rotator switch rotates the chute left or right. Models with Manual Chute Rotator: Turning the crank rotates the discharge chute to desired p[...]

  • Page 11

    Operation GENERAL OPERATION CHECKS BEFORE EACH START-UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check to make sure that the clean-out is attached to the handle on the machine. Do not operate the machine without the clean-out tool properly stored on the handle. 3. Check the engine oil level. See your [...]

  • Page 12

    Operation STARTING CONTROLS See Figure 1for the following instructions. Units with Optional Electric Start A, Electric Start Button - The Electric Start Button (A) activates an electric starter mounted to the engine, eliminating the need to pull the starter han- dle. The Electric Start Button operates on 120 Volts AC, which is provided by connectio[...]

  • Page 13

    Operation OPERATING THE SNOWTHROWER 1. Rotate the discharge chute to the desired direction. 2. Set the speed selector to the desired forward speed. 3. Fully press and hold the auger engage control (C, Figure 2) on the right-hand grip to begin auger rota- tion. Releasing the auger engage control will disen- gage the auger --unless the Free-Hand TM C[...]

  • Page 14

    Operation DEFLECTOR The distance of the discharged snow is mainly controlled by the position of the deflector. (Engine speed also affects distance of discharge.) The more the deflector is tilted UP, the farther snow will be thrown. Models with Chute Deflector Knob See Figure 3. 1. Loosen the deflector knob, tilt the deflector UP or DOWN. 2. Retight[...]

  • Page 15

    Operation FULL TRACTION _r'_ Easy TurnTM Lever Released Both Wheels Drive i EASY TURN TM TRACTION "_EasyTurn TM Lever Engaged Right Wheel Freewheels, Left Wheel Drives Figure 6. Easy Turn Control EASY TURN TM FREEWHEELING AND TRACTION DRIVE LOCK While Clearing Snow: For easy turning when using the snowthrower, squeeze the Easy Turn TM lev[...]

  • Page 16

    Storage AFTER EACH USE Normal use of the snowthrower may result in a build-up of packed snow in and around the starter cord housing and around engine controls. Heat from the engine will usually prevent the snow from freezing solid while the unit is running, but after the engine is shut down, some snow may continue melting from engine heat, and late[...]

  • Page 17

    Regular Maintenance MAINTENANCE SCHEDULE MAINTENANCE REQUIRED FREQUENCY NOTES Check auger gear case lubrication.** Lubricate snowthrower. Check tire pressure. Change engine oil.*+ Clean or replace spark plug.+ Check drive linkage/belt tension. Lubricate Axle Shafts. Check / Lubricate Free-Hand Linkage. Lubricate Auger Shaft.*** * Change original oi[...]

  • Page 18

    Regular Maintenance LUBRICATION IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly. If auger rusts to shaft, damage to worm gear may occur if shear pins do not break. To prevent wheels rusting to axles, it is also necessary to remove the wheels and grease the axles regularly. Remove wheels and greas[...]

  • Page 19

    Regular Maintenance CHECK / LUBRICATE FREE-HAND LINKAGE Check the function of the Free-Hand controls: the con- trols should function as described in the CONTROLS section. It is critical for the safe operation of the unit that the controls disengage when released. If the controls do not function properly, lubricate them. If lubrication does not rect[...]

  • Page 20

    19[...]

  • Page 21

    Troubleshooting, Adjustments, Service TROUBLESHOOTING This section provides troubleshooting and service instructions• Locate the problem and check the possible cause/remedy in the order listed• Also, refer to the engine manufacturer's Owner's Manual for additional information• For problems not covered here, contact your local deal- [...]

  • Page 22

    Troubleshooting PROBLEM Auger rotates, but snow is not thrown far enough POSSIBLE CAUSE 1. Chute deflector too low. Poor traction Auger does not stop when auger lever is released 2. Engine speed too slow• 3. Ground speed too fast• 4. Snowthrower discharge chute clogged• Snowthrower does not stop when drive lever is released Discharge control [...]

  • Page 23

    Adjustments SPEED SELECTOR ADJUSTMENT 1. Loosen the two nuts (C, Figure 17). 2. Place the shift lever in 5th gear. 3. Push the lower rod into the housing and tighten the two nuts (C). Do not lift up or down on rods while tightening. Make sure the shoulders of the carriage bolts (B) are in the slots. 4. Always check traction drive tension and auger [...]

  • Page 24

    Adjustments TRACTION DRIVE TENSION Initial Adjustment 1.With the drive lever released there should be no slack in the cable when moved slightly from side to side, but bellcrank arm remains in fully down position. 1. To adjust tension on the cable loosen adjustment hex nut (D, Figure 19) by holding the adjusting flats (A). Turn the adjustment screw.[...]

  • Page 25

    Adjustments MANUAL DISCHARGE CHUTE CONTROL LINKAGE ADJUSTMENT Pinion Gear Adjustment If the discharge chute is difficult to operate, first lubricate the pinion gear (A, Figure 20) and ring gear (F). If it is still difficult to operate, adjust as follows: NOTE: If the discharge chute will not stay in position, adjust the pinion gear (,4) closer to t[...]

  • Page 26

    Adjustments & Service EASY TURN TM CABLE ADJUSTMENT If the Easy Turn TM cable has stretched, the gears will not disengage when the control lever is activated. Adjust the cable using the following procedure. 1. Turn the engine off and disconnect the spark plug wire. 2. Loosen the jam nut (B, Figure 23). 3. Turn the adjustment nut (A) to lengthen[...]

  • Page 27

    Adjustments & Service BELT REPLACEMENT 1. Turn off the engine, remove the spark plug wire, and wait for all moving parts to stop. Rotate the spout full right. Loosen the two screws (B, Figure 25) securing the belt cover. 2. Tilt the cover forward and work it off the snowthrower. 3. Move the belt guides (B, Figure 26) by loosening the two capscr[...]

  • Page 28

    Service 6. Reverse the procedure to install the belts. Be sure there are no twists and the belts are properly seated in the grooves. Adjust the belt stops so there is 1/8" (3mm) clearance between belt and stop. The pattern for both belts is shown in Figure 28. Slide the right axle left fully before tightening the set collar (E, Figure 27). 7. [...]

  • Page 29

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. CHASSIS: ENGINE: Wheels - 9524, 9560,10560, 9.5 HP* Briggs & Stratton 10528, 11570 Make Briggs & Stratton - 11532, [...]

  • Page 30

    REPLACEMENT PARTS Replacement parts are available from your authorized dealer. Always use genuine Simplicity / Snapper Service Parts. MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include: Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube Tire Seala[...]

  • Page 31

    30[...]

  • Page 32

    Bimplicilq MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, Wl 53074-0997 www.simplicitymfg.com, snapper.com © Copyright 2005, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.[...]

  • Page 33

    Bimplicilq OPERATOR'S MANUAl Large Frame Snowthrowers 9524 Models Mfg. No. Description 1694853 95247E, 9.5HP Snowthrower 1694854 E95247, 9.5HP Snowthrower (CE) 9560 Models Mfg. No. Description 1694867 9560E, 9.5HP Snowthrower 1694914 9560EX, 9.5HP Snowthrower (CE) 10528 Models Mfg. No. Description 1694855 105287E, IO.5HP Snowthrower 1694856 E1[...]

  • Page 34

    Table of Contents CONTENTS: Safety Rules & Information Training ............................................................ 2 Preparation ...................................................... 2 Operation ......................................................... 2 Children ........................................................... 3 Clearing [...]

  • Page 35

    Safety Rules & Information _ his machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle ,_ in text signifies [...]

  • Page 36

    21. Keep in mind the operator is responsible for acci- dents occurring to other people or property. 22. Data indicates thatoperators, age60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate theirability to operate the unit safely enough to protect themselves and others from inju[...]

  • Page 37

    [...]

  • Page 38

    Decals DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment. Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl- edge to operate this equipment safely and effectively, we h[...]

  • Page 39

    Safety icons SAFETY ICONS WARNING: READ OPERATOR'S MANUAL. Read and understand the Operator's Manual before using this machine. DANGER: THROWN OBJECTS. This machine is capable of throwing objects and debris. Keep bystanders away. WARNING: DISMEMBERMENT. This machine can amputate limbs. Keep bystanders and children away when engine is runn[...]

  • Page 40

    Identification Numbers i_piicity Manufacturing, inc. _,_ingt0n, WI 53074-0997 USA IllllilllliJlllJllJllr_lllJlJlJllJ North American / CE Models CE Models (Only) Identification Numbers When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer'[...]

  • Page 41

    Features, Controls, & Operation Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual CONTROL LOCATIONS t Manual Rotator Model Electric Rotator Model The information below briefly describes the funct[...]

  • Page 42

    Features & Controls Auger Control Engages the auger/impeller when depressed. Releasing the control stops the auger/impeller. Chute Direction Control Models with Electric Chute Rotator: Depressing the chute rotator switch rotates the chute left or right. Models with Manual Chute Rotator: Turning the crank rotates the discharge chute to desired p[...]

  • Page 43

    Operation GENERAL OPERATION CHECKS BEFORE EACH START-UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check to make sure that the clean-out is attached to the handle on the machine. Do not operate the machine without the clean-out tool properly stored on the handle. 3. Check the engine oil level. See your [...]

  • Page 44

    Operation STARTING CONTROLS See Figure 1for the following instructions. Units with Optional Electric Start A, Electric Start Button - The Electric Start Button (A) activates an electric starter mounted to the engine, eliminating the need to pull the starter han- dle. The Electric Start Button operates on 120 Volts AC, which is provided by connectio[...]

  • Page 45

    Operation OPERATING THE SNOWTHROWER 1. Rotate the discharge chute to the desired direction. 2. Set the speed selector to the desired forward speed. 3. Fully press and hold the auger engage control (C, Figure 2) on the right-hand grip to begin auger rota- tion. Releasing the auger engage control will disen- gage the auger --unless the Free-Hand TM C[...]

  • Page 46

    Operation DEFLECTOR The distance of the discharged snow is mainly controlled by the position of the deflector. (Engine speed also affects distance of discharge.) The more the deflector is tilted UP, the farther snow will be thrown. Models with Chute Deflector Knob See Figure 3. 1. Loosen the deflector knob, tilt the deflector UP or DOWN. 2. Retight[...]

  • Page 47

    Operation FULL TRACTION _r'_ Easy TurnTM Lever Released Both Wheels Drive i EASY TURN TM TRACTION "_EasyTurn TM Lever Engaged Right Wheel Freewheels, Left Wheel Drives Figure 6. Easy Turn Control EASY TURN TM FREEWHEELING AND TRACTION DRIVE LOCK While Clearing Snow: For easy turning when using the snowthrower, squeeze the Easy Turn TM lev[...]

  • Page 48

    Storage AFTER EACH USE Normal use of the snowthrower may result in a build-up of packed snow in and around the starter cord housing and around engine controls. Heat from the engine will usually prevent the snow from freezing solid while the unit is running, but after the engine is shut down, some snow may continue melting from engine heat, and late[...]

  • Page 49

    Regular Maintenance MAINTENANCE SCHEDULE MAINTENANCE REQUIRED FREQUENCY NOTES Check auger gear case lubrication.** Lubricate snowthrower. Check tire pressure. Change engine oil.*+ Clean or replace spark plug.+ Check drive linkage/belt tension. Lubricate Axle Shafts. Check / Lubricate Free-Hand Linkage. Lubricate Auger Shaft.*** * Change original oi[...]

  • Page 50

    Regular Maintenance LUBRICATION IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly. If auger rusts to shaft, damage to worm gear may occur if shear pins do not break. To prevent wheels rusting to axles, it is also necessary to remove the wheels and grease the axles regularly. Remove wheels and greas[...]

  • Page 51

    Regular Maintenance CHECK / LUBRICATE FREE-HAND LINKAGE Check the function of the Free-Hand controls: the con- trols should function as described in the CONTROLS section. It is critical for the safe operation of the unit that the controls disengage when released. If the controls do not function properly, lubricate them. If lubrication does not rect[...]

  • Page 52

    19[...]

  • Page 53

    Troubleshooting, Adjustments, Service TROUBLESHOOTING This section provides troubleshooting and service instructions• Locate the problem and check the possible cause/remedy in the order listed• Also, refer to the engine manufacturer's Owner's Manual for additional information• For problems not covered here, contact your local deal- [...]

  • Page 54

    Troubleshooting PROBLEM Auger rotates, but snow is not thrown far enough POSSIBLE CAUSE 1. Chute deflector too low. Poor traction Auger does not stop when auger lever is released 2. Engine speed too slow• 3. Ground speed too fast• 4. Snowthrower discharge chute clogged• Snowthrower does not stop when drive lever is released Discharge control [...]

  • Page 55

    Adjustments SPEED SELECTOR ADJUSTMENT 1. Loosen the two nuts (C, Figure 17). 2. Place the shift lever in 5th gear. 3. Push the lower rod into the housing and tighten the two nuts (C). Do not lift up or down on rods while tightening. Make sure the shoulders of the carriage bolts (B) are in the slots. 4. Always check traction drive tension and auger [...]

  • Page 56

    Adjustments TRACTION DRIVE TENSION Initial Adjustment 1.With the drive lever released there should be no slack in the cable when moved slightly from side to side, but bellcrank arm remains in fully down position. 1. To adjust tension on the cable loosen adjustment hex nut (D, Figure 19) by holding the adjusting flats (A). Turn the adjustment screw.[...]

  • Page 57

    Adjustments MANUAL DISCHARGE CHUTE CONTROL LINKAGE ADJUSTMENT Pinion Gear Adjustment If the discharge chute is difficult to operate, first lubricate the pinion gear (A, Figure 20) and ring gear (F). If it is still difficult to operate, adjust as follows: NOTE: If the discharge chute will not stay in position, adjust the pinion gear (,4) closer to t[...]

  • Page 58

    Adjustments & Service EASY TURN TM CABLE ADJUSTMENT If the Easy Turn TM cable has stretched, the gears will not disengage when the control lever is activated. Adjust the cable using the following procedure. 1. Turn the engine off and disconnect the spark plug wire. 2. Loosen the jam nut (B, Figure 23). 3. Turn the adjustment nut (A) to lengthen[...]

  • Page 59

    Adjustments & Service BELT REPLACEMENT 1. Turn off the engine, remove the spark plug wire, and wait for all moving parts to stop. Rotate the spout full right. Loosen the two screws (B, Figure 25) securing the belt cover. 2. Tilt the cover forward and work it off the snowthrower. 3. Move the belt guides (B, Figure 26) by loosening the two capscr[...]

  • Page 60

    Service 6. Reverse the procedure to install the belts. Be sure there are no twists and the belts are properly seated in the grooves. Adjust the belt stops so there is 1/8" (3mm) clearance between belt and stop. The pattern for both belts is shown in Figure 28. Slide the right axle left fully before tightening the set collar (E, Figure 27). 7. [...]

  • Page 61

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. CHASSIS: ENGINE: Wheels - 9524, 9560,10560, 9.5 HP* Briggs & Stratton 10528, 11570 Make Briggs & Stratton - 11532, [...]

  • Page 62

    REPLACEMENT PARTS Replacement parts are available from your authorized dealer. Always use genuine Simplicity / Snapper Service Parts. MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include: Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube Tire Seala[...]

  • Page 63

    30[...]

  • Page 64

    Bimplicilq MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, Wl 53074-0997 www.simplicitymfg.com, snapper.com © Copyright 2005, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.[...]