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Simplicity 1694498 manual

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Table of contents for the manual

  • Page 1

    How to use this file...(Operators Manuals) ————————————————————————————————————————————––– Instructions for Print Vendors (Paper Manuals) Paper Size: * 11 x 17 * Body—50 lbs brilliant white offset or equivalent. * Cover—on pre-printed two-tone “Swash[...]

  • Page 2

    THIS PAGE INTENTIONALLY BLANK[...]

  • Page 3

    A TT A CHMENT OPERA T OR’S MANU AL Clean Sweep T win Catcher Mfg. No. Description 1694498 Clean Sweep Twin Catcher 1726793 Rev. 02 Rev. Date 03/2004 TP 100-4033-02-AT-SN Clean Sweep T win Catcher[...]

  • Page 4

    MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.[...]

  • Page 5

    1 Initial Collector Assembl y Install Cov er & Bags ......................................13 Normal Remov al & Installation Removing the Gr ass Catcher ........................14 Installing the Grass Catcher ..........................15 Hard ware Identification & T or que Specifications ....................................16 NOTE: In th[...]

  • Page 6

    2 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian- gle in text signifies important cautions or warnings which must be followed. SAFETY DECALS This u[...]

  • Page 7

    BEFORE OPERA TION Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged. For efficient bagging, air circulation under the mower deck, through the chute and into the bag i[...]

  • Page 8

    Initial T urbo Installation 4 50" 44" 35 49 48 7 8 6 4 5 Existing Hardware (Bolt, W asher , Lockwasher , & Nut) 40 41 42 43 22 38 44 1 1 2 3 9 18 18 15 16 17 8 14 13 Existing Pulley & Spacer T orque to 55-70 ft. lbs. 24 25 26 27 32 31 30 36 37 38 22 39 19 27 8 27 34 27 45 11 21 2 22 20 23 33 29 10 12 47 46 17 28 Existing Hardware [...]

  • Page 9

    Initial T urbo Installation 5 Install Deflector Hinge Assembly 1. Remove the bolts (A, Figure 2) securing the RH arbor cover, then remove the cover from the deck. Discard the cover and bolts (A). 2. Remove and discard the plastic plugs from the deck at the locations used by bolts (F & B, Figure 5). 3 Slide the deflector rod (D) through the pivo[...]

  • Page 10

    Initial T urbo Installation 6 Install Deflector 1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bot- tom of deflector). 2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylock nuts. C B Figure 6. Install Deflector A. 13/64 Hole Locations[...]

  • Page 11

    Initial T urbo Installation 7 Install Idler Assembl y & Belt Co ver 1. See Figure 9. Remove and discard the two taptite screws from locations (E). 2. Insert two 5/16-18 x 7/8 capscrews (C) through the mower deck and arbor. Tighten the capscrews. 3. Mount the idler pulley assembly (A) to the deck using the two 5/16-18x 7/8 capscrews (C) and 5/16[...]

  • Page 12

    Initial T urbo Installation 8 Install Belt Cover Plate 1. Attach the belt cover plate (B, Figure 13 & 14) to the support bracket (E) using a 5/16-18 x 1 capscrew (C), washer (D) and nylock nut (F). NOTE: This cover plate must be able to pivot on the support bracket. Different belt covers are required for different applications. Refer to Figure [...]

  • Page 13

    Initial T urbo Installation 9 Mower Dec k Arbor Pulley Mower Dec k T urbo Driv e Pulley T urbo Driv e Pulley Idler Pulleys T o Slac ken Belt CA UTION Before you begin operating the unit with the Turbo attached, be certain you have read all of the safety and operational information on the last page of this instruction sheet, as well as the Operator?[...]

  • Page 14

    Initial Counter Balance & W eight Carrier Installation 10 Figure 1. Counter Balance Installation Figure 2. Front Weight Carrier Installation A. Washer, 5/16 E. Clips, Safety B. Capscrew, 5/16-18 x 1 F. Carrier, Weight C. Locknut, 5/16-18 G. Holes D. Rod B D A L F G H K I J E C M A. Rear Deck Lift Lever B. Trunnion (Existing) C. Hair Pin (Existi[...]

  • Page 15

    Initial Hitch & T ube Installation 11 Figure 1. Install Hitch Plate A. Hitch Plate E. Upper & Lower B. Heat Shield Bumper C. Capscrews, F. Washer 1/2-13 x 1-1/4 G. New Holes, 17/32” D. Locknuts, 1/2-13 H. Existing RH Holes Figure 3. Install Back Plate A. Back Plate and Support C. Hitch Plate B. Hair Pin D. Rod B A D C Figure 2. Install Hi[...]

  • Page 16

    Initial Hitch & T ube Installation 12 Figure 4. Assemble Tubes & Deflector A E C F B A. Upper Tube B. Middle Tube C. Lower Tube D. Nut, Nylock, 10-24 x 3/4 E. Washer F. Screw, Truss Head, 10-24 G. Holes H. Clip and Hardware Assemble T ubes & Deflector 1. Insert the lower tube (C, Figure 4) into middle tube (B). Secure the tubes as shown[...]

  • Page 17

    Initial Collector Assembly 13 Figure 7. Install Catcher A. Nut, #10-32 E. Hinge Pin B. Handle F. Bags C. Screw, #10-32 x 1/2 G. Hair Pin Clip D. Cover Figure 8. Install Cable A. Cable C. Washer B. Support A B C D E F G COLLECT OR ASSEMBL Y Install Cover and Ba gs 1. Hang the bags (F, Figure 7) on the horizontal sup- port. Note: If desired, the bags[...]

  • Page 18

    Normal Removal & Installation 14 NORMAL REMO V AL & INST ALLA TION Removing the Grass Catc her 1. Disconnect the tubes (A, Figure 9) from the turbo and remove them from the catcher. 2. Remove the hair pin clip (B, Figure 9) and clevis pin (D) securing the cover (E). Disconnect the cable (see Figure 8). Remove the cover (E). 3. Remove and em[...]

  • Page 19

    Removing and Reattaching Grass Catcher 15 Installing the Grass Carc her 1. Set the back plate & support (A, Figure 11) on pins of hitch plate (C). Secure with rod (D) and hair pin (B). 2. Install the bags (C, Figure 12). 3. Install the cover (E, Figure 12). Secure with the cle- vis pins (F) and hair pin clips (B). NOTE: Push the hair pin clips [...]

  • Page 20

    16 T orque Specification Chart FOR ST ANDARD MACHINE HARDWARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]