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Simplicity 1694562 manual

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Table of contents for the manual

  • Page 1

    Parts Manual Rev. 06/2004 Hydro Cut Series Walk-Behind Mowers TP 400-4077-01-HC-S Mf g . No. Descri p tion 1 3 HP Product 1694562 Hydro Cut, 13HP Kawasaki, 32 inch (CE)[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ...... .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Engine Deck & H andle B ars Group .................... ........................................................................... ...................... 4 Engine , PTO & Deck D r[...]

  • Page 4

    Engine Deck & Handle Bars G roup NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 8 9 10 11 12 13 17 18 17 19 20 21 See Mo tion Co ntrol, Parking Bra ke and Operator Pr esence Group See Fue l Tank & Mount Group See Motion Control, Par king Br ake and Operator Pre sence Group 14 15 16 22 FI003[...]

  • Page 5

    PART NO. DESCRIPTI ON REF NO QTY. Engine Deck & Handle Bars G roup Footnote s 1 5022180 1 SWITCH, PTO 2 5022222 1 SWITCH RETAINER RING 3 5025035 1 NUT, Hex, 3/8-24 4 5046501 1 CABLE, Choke Control 5 50250106 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 6 5021842 1 SWITCH, Ignition, Complete (Includes Ref 7 - 9) 7 5022789 1 KEY, Ignition, Molded (set of 2[...]

  • Page 6

    Engine, PTO & Deck Drive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 4 4 6 3 5 7 6 8 9 10 11 12 14 15 16 17 18 19 19 25 5 5 See Transaxle, Mount & Drive Idler G roup 13 2 20 21 23 24 22 26 27 Muffler Clamp & Har dwar e 19 20 28 25 19 FI0032 The above parts group applies to the follow[...]

  • Page 7

    PART NO. DESCRIPTI ON REF NO QTY. Engine, PTO & Deck Drive Idler Group Footnote s 1 * 1 ENGINE, 13HP Kawasaki, Model FH381V 1 50211783 1 FUEL FILT ER 1 50213341 1 OIL FILTER (49065-2078) 1 * 1 PRE-CLEANER (11013-7016) 1 * 1 AIR FI LTER (11013-7017) 1 * 1 MUFFLER (49070-7002) 1 * 1 EXHAUST MANIFOLD (18088-7001) 1 * 1 MANIFOLD HEAT SHIELD (13271-[...]

  • Page 8

    Transaxle, Mount & Dr ive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 2 3 4 3 5 3 6 3 8 9 9 3 13 13 14 15 16 17 18 17 19 20 21 22 12 Engine Pulley Idler Pul ley Transaxle Pulley 6 3 3 5 7 11 2 10 FI0033 The above parts group applies to the following Mfg. Nos.: 2004 8 © Copyright Simplic[...]

  • Page 9

    PART NO. DESCRIPTI ON REF NO QTY. Transaxle, Mount & Dr ive Idler Group Footnote s 1 5025096 1 NUT, Hex Nylon Lock, 3/8-16 2 5025057 7 NUT, Hex Nylon Lock, 5/16-18 3 5025155 12 WASHER, 5/16 4 503847582 1 TRANSAXLE BRACE, (Orange) 5 50250596 2 CAPSCREW, Hex Head, Self-Tapping, 5/16-18 x 3/4 6 50250116 3 CAPSCREW, Hex Head, 5/16-18 x 3/4 7 503848[...]

  • Page 10

    Transaxle SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5022905 The above parts group applies to the following Mfg. Nos.: 2004 10 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 11

    PART NO. DESCRIPTI ON REF NO QTY. Transaxle SERVICE PARTS Footnote s 6 50229051 10.5 SEALANT 9 50229052 1 SHAFT, INPUT 10 50229053 1 RING - RETAINING 11 50229054 1 SPACER 12 50229055 3 RING - RETAINING 14 50229056 1 BALL BEARING 32 50229057 2 OUTBOARD SLEEVE BEARING 35 50229058 1 AXLE SHAFT - RH 36 50229059 1 AXLE SHAFT - LH 55 502290510 1 SPRING -[...]

  • Page 12

    Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 2 3 3 4 5 4 5 6 7 7 8 8 9 9 10 10 11 12 13 14 15 16 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 15 16 16 16 17 18 19 20 21 22 23 23 25 24 26 27 26 27 28 29 30 31 32 33 34 14 36 35 FI0034 The above parts group applies to the foll[...]

  • Page 13

    PART NO. DESCRIPTI ON REF NO QTY. Controls Group Footnote s 1 503849175 1 OPERATOR PRESENCE HANDLE - RH, (Orange) 2 5021490 2 VINYL GRIP 3 5025034 2 NUT, Hex, 3/8-16 4 5043417 2 ADJUSTER LINKAGE 5 5045943 2 SHOULDER SPACER 6 5047723 1 SWITCH ROD 7 5048327 1 BRAKE ROD 8 5020047 3 COLLAR, Set, 5/16 9 503848547 2 THUMB CONTROL LEVER, Complete, (Orange[...]

  • Page 14

    Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. To Elec tric Clutc h To Alter nator To En gine Magn eto 3 4 5 6 To En gine Moun t Bolt UN DE R CO NT RO L P A NE L Oper ator Pres ence Switch UNDER E NGINE DEC K 1 2 7 FI0038 The above parts group applies to the following Mfg. Nos.: 2004 14 © Copyr[...]

  • Page 15

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group Footnote s 1 5047772 1 WIRE HARNESS 2 5022180 1 SWITCH, PTO 3 5021842 1 SWITCH, Ignition, Complete (Includes Ref No. 4-6) 4 5022789 1 KEY, Ignition, Molded (set of 2) 5 5022790 1 COVER 6 5022791 1 PLASTIC NUT 7 5021769 1 SWITCH, NC The above parts group applies to the following Mfg. Nos.: 2004 15 ?[...]

  • Page 16

    Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 5 4 6 7 8 4 5 3 4 FI0035 The above parts group applies to the following Mfg. Nos.: 2004 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 17

    PART NO. DESCRIPTI ON REF NO QTY. Fuel Tank Group Footnote s 1 5022158 1 FUEL TANK CAP 2 5048149 1 FUEL TANK 3 50250136 4 CAPSCREW, Hex Head, 3/8-16 x 3/4 4 5025156 8 WASHER, 3/8 5 502501310 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/4 6 503848342 1 FUEL TANK MOUNT - LH, (O range) 7 5025128 4 NUT, Hex Serrated Flange, 3/8-16 8 503848343 1 FUEL TANK MOUNT -[...]

  • Page 18

    Fuel Tank Supply Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Connect to Fuel Pump 1 1 1 1 10 11 Tank Components 2 3 4 5 6 4 5 7 8 9 9 FI0036 The above parts group applies to the following Mfg. Nos.: 2004 18 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-407[...]

  • Page 19

    PART NO. DESCRIPTI ON REF NO QTY. Fuel Tank Supply Group Footnote s 1 5020835 6 CLAMP, Hose 2 50508317 1 HOSE, 7 inch (supplied with engine) 3 50211783 1 FUEL FILT ER 4 505083119 2 HOSE, 19-1/2 inch 5 505083318 2 WIRE LOOM, 18 inch 6 5021235 1 VALVE, FUel Shut-Off 7 5023061 1 ELBOW FITTING 8 1726400 1 GROMMET 9 5023069 2 HOSE CLAMP 10 505092520 1 H[...]

  • Page 20

    Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 4 5 3 6 7 8 6 FI0037 The above parts group applies to the following Mfg. Nos.: 2004 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 21

    PART NO. DESCRIPTI ON REF NO QTY. Wheel & Tire Group Footnote s 1 5048409 2 KEY, 3/16 2 5020792S 2 DRIVE HUB 3 5023104 2 WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref 4 & 5) 4 50231042 2 TIRE, 16. x 6.5 x 8 5 50231041 2 WHEEL ASSEMBLY, 8 x 5.38 6 50255203 8 SHIM 7 5020863 2 C-CLIP 8 5020601 8 LUG NUT The above parts group [...]

  • Page 22

    Decals - Brand, Model, Safety & Instructio n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 49318 A B C D 10 10 11 10 1 6 6 9 4 8 3 2 10 1 8 2 4 7 3 9 5 5 6 12 FI0039 The above parts group applies to the following Mfg. Nos.: 2004 22 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H[...]

  • Page 23

    PART NO. DESCRIPTI ON REF NO QTY. Decals - Brand, Model, Safety & Instructio n Footnote s 1 5049317 1 DECAL, Control Panel 2 5021818 1 DECAL, Warning Machine Climb 3 5048261 1 DECAL, Warning Explosive Fuel 4 5049318 1 DECAL, Deck Height, Pulley Position 5 5048228 1 DECAL, ICC 6 5047778 1 DECAL, Cut Height Adjust 7 1722551 1 DECAL, Simplicity, B[...]

  • Page 24

    32 inch Mower Deck - Frame, Caster & Shield NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 8 9 8 12 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 17 29 28 30 32 14 14 6 7 10 11 10 11 27 31 FI0041 The above parts group applies to the following Mfg. Nos.: 2004 24 © Copyright Simplicity Manufact[...]

  • Page 25

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Frame, Caster & Shield Footnote s 1 503848145 1 SHIELD INSERT, (Orange) 2 50252994 4 SCREW, Allen Head, 1/4-20 x 1/2 3 5048150 1 GUARD, Mower Deck 4 503848353 2 SHIELD MOUNT BRACKET, (Orange) 5 5022308 4 BODY CLIP, 5/16-18 6 5025169 4 LOCKWASHER, 1/4 7 50250106 4 CAPSCREW, Hex Head, 1/4-20 [...]

  • Page 26

    32 inch Mower Deck - Height Adjustment NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 3 1 8 7 5 6 3 8 3 1 8 8 1 3 25 10 11 9 3 12 14 13 12 3 15 16 17 18 19 10 20 18 8 17 12 14 13 12 21 22 10 23 18 8 24 22 10 23 18 8 FI0042 The above parts group applies to the following Mfg. Nos.: 2004 26 © Copyright Sim[...]

  • Page 27

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Height Adjustment Footnote s 1 5025162 4 WASHER, 1 inch 2 503847682 1 DECK LIFT PIVOT - REAR, (Orange) 3 5025356 8 SHOULDER BOLT, 3/8 -16 x 1/2 x 3/8 4 5047655 1 HEIGHT ADJUST ROD 5 5048526 1 LINKAGE ADJUSTER 6 5025100 1 NUT, Hex Side Lock, 3/8-16 7 50252016 1 PIN, Cotter 8 5025046 8 NUT, Hex T[...]

  • Page 28

    32 inch Mower Deck - Ho using, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 5 4 6 7 8 9 10 11 12 13 14 12 15 16 17 18 19 20 21 Torque Capscrews to 70 Ft. Lbs. (9 5 Nm) Torque Lock Nuts to 85-90 Ft. Lbs. (115-122 Nm) Spindle Pulle y Idler Pu lley PTO Cl utch P u lley 22 10 23 10 24 25 [...]

  • Page 29

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Ho using, Arbors & Blades Footnote s 1 5022918 1 BELT, Arbor 2 5025319 2 NUT, Hex Nylon Lock, 5/8-18 3 5025318 2 WASHER, Spring, 5/8 4 50504071 2 KEY, 1/4 Square x 1 5 5047638 2 SPINDLE PULLEY 6 5047725 8 SPACER 7 50250138 1 CAPSCREW, Hex Head, 3/8-16 x 1 8 503847777 1 BELT GUIDE, (Orange) [...]

  • Page 30

    [...]

  • Page 31

    T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]

  • Page 32

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2004[...]