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Simplicity 1694848 manual

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Table of contents for the manual

  • Page 1

    Parts Manual Rev. 11/2005 Large Frame Walk-Behind Snowthrowers TP 400-4250-00-LW-S Mf g . No. Descri p tion 9 . 5 HP S nowthrowers 1694867 9560E, 9.5HP Snowthr ower 1694914 9560EX, 9.5HP Snowthrow er (CE) Mf g . No. Descri p tion 10.5HP Snowthrowers 1694847 10560E, 10.5HP Snowthrow er 1694848 10560EX, 10.5HP Snow thrower (CE) Mf g . No. Descri p ti[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ...... ............................ ......................... .......... Inside Back Cover PRODUCT COMPONENTS PAGES Handles and Controls Group - C hannel ........................... .............. ................ .................. ............... .................... 4 Handles and Controls Gro up .. .[...]

  • Page 4

    Handles and Controls Group - Channel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Linkage adjustment for traction and auger drive with power boost : with drive levers engaged, t he bottom end of lower rods (Ref. 40 & 66) should be flush with bottom of springs (Ref. 39 & 68). To engine ground Shift rod [...]

  • Page 5

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Group - Channel Footnote s 1 1727128 1 HANDLE, Clutch R.H. 2 1668608 2 GRIP, Handle Clutch, Black 3 1928732 1 CAPSCREW, Hex Washer Head Taptite #10-24 x 1 4 1729104 5 BUSHING, 1/2 ID x 3/4 OD x 1/4, Plastic 5 1725205A 2 LEVER & TUBE ASSEMBLY, Clutch 6 1960471 4 CAPSCREW, Hex Washer Head Tapt[...]

  • Page 6

    Handles and Controls Group - Channel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Linkage adjustment for traction and auger drive with power boost : with drive levers engaged, t he bottom end of lower rods (Ref. 40 & 66) should be flush with bottom of springs (Ref. 39 & 68). To engine ground Shift rod [...]

  • Page 7

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Group - Channel Footnote s 45 1960518 2 NUT, Push for 1/4 Diameter Thread 46 1960252 2 CARRIAGE BOLT, 1/4-20 x 5/8 G5 (U sed on all models Except 38 in. Models) 47 1960294 2 NUT, Hex Flange Whiz Lock, 1/4-20 Small (Used on all models Except 38 in. Models) 48 1725283 1 ROD, Chute Worm, 18 Long (U[...]

  • Page 8

    Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. T he ho les in the fr am e f or R ef. 48 ar e slotted so t he gear support (Ref. 46 ) can be position ed to ensure the inside surface of t h e gea r su pp o rt i s t igh t agai ns t the hub o f the front g ear (Ref. 56). Mou nt bus h in gs[...]

  • Page 9

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Group Footnote s 1 1726833 1 CABLE AND SPRING ASSEMBLY, R.H. Auger 2 1731334A 1 HANDLE, Tube, R.H. 3 1922127 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4 G5 4 1921221 3 CAPSCREW, Hex Head, 5/16-18 x 1-1/2 G5 5 1960671 2 SCREW, Pan Head Torx, 1/4-20 x 3/4, Thread Cutting 6 1715654 2 SPACER, 1/4ID x 25/6[...]

  • Page 10

    Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. T he ho les in the fr am e f or R ef. 48 ar e slotted so t he gear support (Ref. 46 ) can be position ed to ensure the inside surface of t h e gea r su pp o rt i s t igh t agai ns t the hub o f the front g ear (Ref. 56). Mou nt bus h in gs[...]

  • Page 11

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Group Footnote s 45 1727088 1 ROD, 3/8" Diameter, 26"LG, E-Coat 46 1718793 1 SUPPORT, Gear 47 1960518 2 NUT, Push for 1/4 Diameter Thread 48 1960252 2 CARRIAGE BOLT, 1/4-20 x 5/8 G5 49 1960294 2 NUT, Hex Flange, 1/4-20, Whiz Lock Small 50 1611911 1 SUPPORT, Worm 51 1931333 1 CARRIAGE B[...]

  • Page 12

    Engine and Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into top hole of r oller arm (Ref. 6) and ot her end into top hol e of the idler arm assem bly i n t he Tract i on Dr ive Gr oup. Long hu b o f idl er pulley (Ref. 3) to be towa rd id ler arm (Ref. 6). Positi o[...]

  • Page 13

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group Footnote s 1 1700415 1 MV-BELT, 3L 2 1928731 1 NUT, Hex, Toplock, Jam, 3/8-16 3 1668477 4 PULLEY, Idler 4 1960647 1 SCREW, Hex Head, 3/8-16 x 1-1/2 5 1665994 1 PIN, Flat Head Drilled 6 1703046A 1 ARM, Idler, 5-3/4 LG 7 1727149 1 SPRING, Extension 8 1722460 2 PIN, Quick 9 1701257 1 V-BELT, HA 1[...]

  • Page 14

    Engine and Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into top hole of r oller arm (Ref. 6) and ot her end into top hol e of the idler arm assem bly i n t he Tract i on Dr ive Gr oup. Long hu b o f idl er pulley (Ref. 3) to be towa rd id ler arm (Ref. 6). Positi o[...]

  • Page 15

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group Footnote s 44 1921515 2 CAPSCREW, Hex Head, 5/16-24 x 3/4 G5 45 1922128 1 CAPSCREW, Hex Head, 3/8-24 x 1-1/2 G8 46 1916965 1 LOCKWASHER, Spring, 3/8 47 1922755 1 WASHER, 3/8 48 1726867 1 PULLEY, Engine Outside, Powdered Metal 49 1726866 1 PULLEY, Engine Middle, Powdered Metal 50 1726865 1 PULL[...]

  • Page 16

    Engine and Frame Group with Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hol e of the idl er ar m as sembly in th e Traction Drive Gro up. Long hu b o f idler pulley (Ref. 3) to be to ward idler arm (Re[...]

  • Page 17

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group with Power Boost Footnote s 1 1700415 1 V-BELT, 3L 1 1672732 1 V-BELT, 3L (Used Only on 38 in. Models) 2 1928731 1 NUT, Hex, Toplock, Jam, 3/8-16 3 1668477 1 PULLEY, Idler 4 1960647 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2 5 1665994 1 PIN, Flat Head Drilled 6 1703046A 2 ARM, Idler, 5-3/4 LG 7 1727[...]

  • Page 18

    Engine and Frame Group with Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hol e of the idl er ar m as sembly in th e Traction Drive Gro up. Long hu b o f idler pulley (Ref. 3) to be to ward idler arm (Re[...]

  • Page 19

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group with Power Boost Footnote s 38 1726942 1 HOSE, Oil Drain, w/Fittings 39 1727033 1 CAPSCREW, Muffler Deflector 40 1727032 1 DEFLECTOR, Rain Guard, B&S Snow Muffler 41 2831277 4 NUT, Hex Flange, 5/16-18, Whiz Lock Small 42 1725326A 4 SUPPORT, Engine Riser (Used on all models Except 38 in. Mo[...]

  • Page 20

    Auger and Impeller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 37 End of hub to be flush with end of rolled d own shaft (Ref. 9). Torque to 30 -34 ft-lbs. 40 - 4 6 Nm. Impe ller t o be po siti oned against bearing before tightening set screw. Marked side of w orm gear must contact against left thrust wa[...]

  • Page 21

    PART NO. DESCRIPTION REF NO QTY. Auger and Impeller Group Footnote s 1 1679293 1 PULLEY, w/Hub 2 1928721 2 SCREW, Set Square Head Cup Point, 5/16-18 x 1/2 G8 3 1612187A 1 IMPELLER ASSEMBLY 4 1960474 1 SCREW, Set Square Head Cup Point, 3/8-16 x 1/2 G8 5 1612093 1 SEAL, Oil 1/4" Thick 6 1612149 2 BUSHING, 377/500 ID x 1-1/10 OD x 1-1/100 LG Powe[...]

  • Page 22

    Auger and Impeller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 37 End of hub to be flush with end of rolled d own shaft (Ref. 9). Torque to 30 -34 ft-lbs. 40 - 4 6 Nm. Impe ller t o be po siti oned against bearing before tightening set screw. Marked side of w orm gear must contact against left thrust wa[...]

  • Page 23

    PART NO. DESCRIPTION REF NO QTY. Auger and Impeller Group Footnote s 37 1709894 2 BUSHING, Plastic (Used on 38 in. Mo dels) The above parts group applies to the following Mfg. Nos.: 2005 23 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694847 - 10560E 1694848 - 10560EX 1694849 - 11570E 1694850 - E11570 1694851 - 1380E 1694852 - [...]

  • Page 24

    Auger Housing and Chute Gr oup - 24, 28 & 32 inch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact wi th muffler. Plastic was her (Ref. 2) goes between chu[...]

  • Page 25

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chute Gr oup - 24, 28 & 32 inch Footnote s 1 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 G5 2 2860210 1 WASHER, Nylon 4 1960686 1 NUT, Hex Flange ESNA Light, 5/16-18 (Used on all models Except 24 in. Models) 5 1670578 1 KNOB, Internal Thread, 5/16 (Used Only on 24 in. Models) 6 1704161C 1 CHUTE AND [...]

  • Page 26

    Auger Housing and Chute Gr oup - 24, 28 & 32 inch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact wi th muffler. Plastic was her (Ref. 2) goes between chu[...]

  • Page 27

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chute Gr oup - 24, 28 & 32 inch Footnote s 42 1729724C 1 HOUSING AND IMPELLER ASSEMBLY, 24 in. 42 1729726C 1 HOUSING AND IMPELLER ASSEMBLY, 28 in. 42 1729728C 1 HOUSING AND IMPELLER ASSEMBLY, 32 in. The above parts group applies to the following Mfg. Nos.: 2005 27 © Copyright Simplicity Manufa[...]

  • Page 28

    Auger Housing and Chut e Group - 38" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute rin g with g rease. Scraper b lade should be on inside of housing. When installing cable, make sure it does no t come into contact wit h muffler. Plastic washer (Ref. 3) pla ce between chu[...]

  • Page 29

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chut e Group - 38" Models Footnote s 1 1960001 3 SCREW, Hex Washer Head Pastite, 10-14 x 5/8 2 1931333 10 CARRIAGE BOLT, 5/16-18 x 3/4 G5 3 2860210 1 WASHER, Special, 97/250ID x 1-3/25OD x 3/100 Thick 4 1960686 1 NUT, Hex Falnge ESNA, 5/16-18 5 1923341 1 SCREW, Hex W hiz Lock, 1/4-20 x 3/4 6 1[...]

  • Page 30

    Auger Housing and Chut e Group - 38" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute rin g with g rease. Scraper b lade should be on inside of housing. When installing cable, make sure it does no t come into contact wit h muffler. Plastic washer (Ref. 3) pla ce between chu[...]

  • Page 31

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chut e Group - 38" Models Footnote s 45 1666613 3 HOLD DOWN, Chute 46 1717477A 1 GEAR, Chute The above parts group applies to the following Mfg. Nos.: 2005 31 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694872 - 1390E 1694915 - 1390EX TP 400-4250-00-LW-S[...]

  • Page 32

    Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounted ins ide of frame . Mo un t ed ou ts id e of frame. Grease I.D. teeth• and flan ge. Be s ure tie ba r s upp ort is in pl ace. Move axl e to left (as vie wed from back ) to t ake up e nd play . Move set coll ar (Ref. 49) to righ t to rem[...]

  • Page 33

    PART NO. DESCRIPTION REF NO QTY. Traction Drive Group Footnote s 1 1930601 8 SCREW, Hex Washer Head Taptite, 5/16-18 x 5/8 2 1667341 4 RETAINER, Bearing 3 1722703 4 BEARING, Ball 4 1726856 1 SHAFT, Hex 5 1921332 3 CAPSCREW, Hex Head, 5/16-18 x 3/4 G5 6 1725428 1 DISC, Friction with Insert 7 1665995 1 HUB, Friction Disc 8 1960684 6 NUT, Hex Keps, 5/[...]

  • Page 34

    Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounted ins ide of frame . Mo un t ed ou ts id e of frame. Grease I.D. teeth• and flan ge. Be s ure tie ba r s upp ort is in pl ace. Move axl e to left (as vie wed from back ) to t ake up e nd play . Move set coll ar (Ref. 49) to righ t to rem[...]

  • Page 35

    PART NO. DESCRIPTION REF NO QTY. Traction Drive Group Footnote s 45 1665521 1 BEARING, Ball 46 1666425 2 BUSHING, 3/4 ID x 1 OD x 3/4 LG, Powder Metal 47 1666855 1 BUSHING, 5/8 ID x 13/16 OD x 3/4 LG, Powder Metal 48 1666001 1 BUSHING, 377/100 ID x 1-13/100 OD x 1 LG, Powdered Metal 49 1720299 1 AXLE, Round 50 1928721 2 SCREW, Set Square Head Cup P[...]

  • Page 36

    Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 9 10 6 6 4 5 4 1 2 3 7 986549 The above parts group applies to the following Mfg. Nos.: 2005 36 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694847 - 10560E 1694848 - 10560EX 1694849 - 11570E 1694850 - E11570 1694851 -[...]

  • Page 37

    PART NO. DESCRIPTION REF NO QTY. Wheels & Tires Group Footnote s 1 1921978 1 CAPSCREW, Hex Head 5/16-18 x 2 G5 2 1919438 1 NUT, Hex Lock ESNA Light 5/16-18 NC-3B 3 1726743 1 WHEEL & TIRE ASSEMBLY, Snow R.H. (Used on 24 & 28 in. Models) 3 1726745 1 WHEEL & TIRE ASSEMBLY, Snow R.H. (Used on 32 & 38 in. Models) 4 2172353 2 VALVE ST[...]

  • Page 38

    Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 171653 2 1726946 Au ger Disengage Au ger Enga ge 1727023 Traction Dise ngage Traction Engage Free H and Unlocked Free H and Locked AV OID S E RIOU S I NJU RY OR DE ATH • Read the o perat or's manu al fo r op eratin g an d safet y instructions. •[...]

  • Page 39

    PART NO. DESCRIPTION REF NO QTY. Decal Group Footnote s 1 1726945 1 DECAL, Dashboard EZ Turn L.H. (Tube Handle Models Only) 1 1727022 1 DECAL, Dashboard EZ T urn L.H. (CE) 2 1715557 1 DECAL, 5 4 3 2 1 R1 R2, Shift Pattern (T ube Handle Models Only) 3 1726946 1 DECAL, Auger Control R.H. (Tube Handle Models Only) 3 1727023 1 DECAL, Auger Control R.H.[...]

  • Page 40

    Headlight Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Existing Har d w are 1 2 5 4 6 7 3 986371 The above parts group applies to the following Mfg. Nos.: 2005 40 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694847 - 10560E 1694848 - 10560EX 1694849 - 11570E 1694850 - E11570 1694851 [...]

  • Page 41

    PART NO. DESCRIPTION REF NO QTY. Headlight Group Footnote s 1 1725291 1 HEADLIGHT ASEMBLY 2 1701011 2 TIE, Self Locking 3 2834683 1 CLIP, Wire 4 1709256A 1 LOCKWSHER, 5/16 5 1917372 1 NUT, Hex, 5/16-18 6 1725292C 1 BRACKET 7 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 The above parts group applies to the following Mfg. Nos.: 2005 41 © Copyright Simplic[...]

  • Page 42

    [...]

  • Page 43

    T orque Specification Chart FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6[...]

  • Page 44

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2005[...]