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Simplicity 2690484 manual

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Table of contents for the manual

  • Page 1

    Champion Series 5100725 Rev H Operator’ s Man ual 2690487 Massey Ferguson ZT 1844 5900608 Snapper ZT18441KHC 5900609 Snapper ZT19441KWV 2690449 Simplicity Champion 20K44 2690483 Simplicity Champion 20K44 (AUS/NZ) 2690451 Simplicity Champion 20BS50 2690452 Simplicity Champion 20BS50 (CE) 2690484 Simplicity Champion 20BS50 AUS/NZ 2690477 Massey Fer[...]

  • Page 2

    2 www.simplicitymfg.com | www.snapper.com Thank you for purchasing this quality-built product. We’re pleased that you’ve placed your confidence in the Simplicity and Snapper brand. When operated and maintained according to the instructions in this manual, your product will provide many years of dependable service. This manual contains safety in[...]

  • Page 3

    3 Table of Contents Safety Rules & Information ................................ 4 Identification Numbers ..................................... 10 Safety Decals .................................................... 11 Safety Interlock System ................................... 12 Safety Icons ......................................................[...]

  • Page 4

    4 www.simplicitymfg.com | www.snapper.com OPERA T OR SAFETY Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this ope[...]

  • Page 5

    5 OPERA T OR SAFETY Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Alwa[...]

  • Page 6

    6 www.simplicitymfg.com | www.snapper.com OPERA T OR SAFETY Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and Maintenance Always disengag[...]

  • Page 7

    7 OPERA T OR SAFETY GENERAL OPERATION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. 3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (l[...]

  • Page 8

    8 www.simplicitymfg.com | www.snapper.com OPERA T OR SAFETY TOWED EQUIPMENT (RIDE-ON UNITS) 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under [...]

  • Page 9

    9 OPERA T OR SAFETY SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the [...]

  • Page 10

    10 www.simplicitymfg.com | www.snapper.com OPERA T OR SAFETY Unit ID Tag Mower ID Tag When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These number[...]

  • Page 11

    11 OPERA T OR SAFETY SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equ[...]

  • Page 12

    12 www.simplicitymfg.com | www.snapper.com OPERA T OR SAFETY NORTH AMERICAN MODELS ONLY: SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY C[...]

  • Page 13

    13 OPERA T OR SAFETY CE SAFETY ICONS Warning: Read Operator’s Manual. Read and understand the Operator’s Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key and consult technical literature before performing r[...]

  • Page 14

    14 www.simplicitymfg.com | www.snapper.com FEA TURES AND CONTROLS Ground Speed Levers These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel. Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increas[...]

  • Page 15

    15 FEA TURES AND CONTROLS Hour Meter The hour meter measures the number of hours the key has been in the RUN position. The hour meter has a self contained power source so the total hours are always visible. PTO Switch The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push [...]

  • Page 16

    16 www.simplicitymfg.com | www.snapper.com OPERA TION GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to b[...]

  • Page 17

    17 OPERA TION WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE 1. While sitting in the operator’s seat, engage t[...]

  • Page 18

    18 www.simplicitymfg.com | www.snapper.com OPERA TION ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar wi[...]

  • Page 19

    19 OPERA TION ADVANCED DRIVING Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the end of the row. 2. Move the RIGHT gr[...]

  • Page 20

    20 www.simplicitymfg.com | www.snapper.com OPERA TION MOWER REMOVAL AND INSTALLATION NOTE: Perform mower installation and removal on a hard flat surface such as a concrete floor. Removal 1. Disengage the PTO, engage the parking brake, turn off the ignition, remove the key, and wait for all moving parts to stop. 2. Remove the cutting height pin and [...]

  • Page 21

    21 OPERA TION Proper Cutting Height Incremental Cutting Cut Here On First Pass Cut Here On Second Pass MOWING RECOMMENDATIONS Several factors can affect how well your machine cuts grass, Following proper mowing recommendations can improve the performance and life of your machine. Height of Grass Often cutting height is a matter of personal preferen[...]

  • Page 22

    22 www.simplicitymfg.com | www.snapper.com OPERA TION Mowing Patterns Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered. 1. Cut long straight strips overla[...]

  • Page 23

    23 OPERA TION Figure 12. Trailer Weight Recommendations A. Clevis Pin B. Clip ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 12) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed[...]

  • Page 24

    24 www.simplicitymfg.com | www.snapper.com MAINTENANCE MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. MOWER MAINT[...]

  • Page 25

    25 MAINTENANCE LUBRICATION Lubricate the unit at the following lubrication points shown in Figures 13 through 16. Grease: • front caster wheel axles • front caster yokes • roller straps (deck lift pivots) • mower deck idler arm pivot • mower deck arbors Use grease fittings when present. Disassemble parts to apply grease to moving parts wh[...]

  • Page 26

    26 www.simplicitymfg.com | www.snapper.com MAINTENANCE SERVICING THE MOWER BLADES Service Interval: Every 10 Hours or As Required 1. Remove mower deck (see “Mower Deck Removal”). 2. See Figure 17. To remove blade for sharpening, use a block of wood to prevent blade rotation while loosening the capscrew. 3. Remove the capscrew (D, Figure 19), sp[...]

  • Page 27

    27 MAINTENANCE CHECK TIRE PRESSURES Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. CHECKING / ADDING[...]

  • Page 28

    28 www.simplicitymfg.com | www.snapper.com MAINTENANCE CHECK / FILL TRANSMISSION OIL Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. The inspection port is located on the inside of the right tank cover. The oil level should be within 1/2” (1.3 cm) of the horizontal level mark (D, Figure 22). If the[...]

  • Page 29

    29 MAINTENANCE WARNING Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool. BATTERY MAINTENANCE Clea[...]

  • Page 30

    30 www.simplicitymfg.com | www.snapper.com MAINTENANCE SEAT ADJUSTMENT The seat and ground speed control levers should be adjusted so that operator’s elbows are supported by the arm rests when his/her hands are on the controls, and the ground speed control levers can be moved through their full range of motion without contacting the operator’s [...]

  • Page 31

    31 MAINTENANCE Figure 26. Cutting Height Adjustment A. Cutting Height Adjustment Pin B. Deck Lift / Cutting Height Lever C. Transport Release Lever B C A CUTTING HEIGHT ADJUSTMENT The cutting height adjustment pin (A, Figure 26) controls the mower cutting height. The cutting height is adjustable between 1-1/2” (3,8 cm) and 4-1/2” (11,4cm). Pull[...]

  • Page 32

    32 www.simplicitymfg.com | www.snapper.com MAINTENANCE Figure 27. Parking Brake Adjustment A. Brake Spring B. Set Collar C. Locknut PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Elevate the rear end of the unit and remove the rear wheels. 3. Check th[...]

  • Page 33

    33 MAINTENANCE SUSPENSION ADJUSTMENT (SELECT MODELS) The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to customize the ride according to operator’s weight and operating conditions. LESS PRE-LOAD: • Light operator weight • Softer, more cushioned ride • Best for relatively flat[...]

  • Page 34

    34 www.simplicitymfg.com | www.snapper.com MAINTENANCE WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and rider on level ground. A B B B Figure 29. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut B A C Figure 30. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.01[...]

  • Page 35

    35 MAINTENANCE MOWER DECK LEVELING Perform these adjustments on a flat level surface. SIDE-TO-SIDE LEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 2. Check for bent blades and replace if necessary. 3. Place the mower cutting height pin in the 4th [...]

  • Page 36

    36 www.simplicitymfg.com | www.snapper.com MAINTENANCE ROLLER BAR LEVELING (SELECT MODELS) The rollers on this Zero Turn unit are not intended to ride on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and or unit. 1. First level the mower deck using the procedure found in MOWER DECK LEVELING. [...]

  • Page 37

    37 MAINTENANCE MOWER DECK WASHOUT PORT (52” MOWER DECKS ONLY) The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck to remove grass and debris from the underside. This ensures proper and safe operation of the mower. 1. Place the unit on a smooth level surface. 2. Lower the mower deck to its lowest [...]

  • Page 38

    38 www.simplicitymfg.com | www.snapper.com MAINTENANCE HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions). 3. Loos[...]

  • Page 39

    39 TR OUBLESHOO TING TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. See the information o[...]

  • Page 40

    40 www.simplicitymfg.com | www.snapper.com TR OUBLESHOO TING Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. See problem and cause below. 4.[...]

  • Page 41

    41 TR OUBLESHOO TING TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4. Ground speed is too fast. 4. Slow down. 5. Deck is plugged with grass 5. Clean out the m[...]

  • Page 42

    42 www.simplicitymfg.com | www.snapper.com SPECIFICA TIONS SPECIFICATIONS NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE: 18 Gross HP¹ Kohler Make Kohler Model Courage 18 Displacement 32.6 Cu. in (535 cc) Electrical System 12 Volt, 15 amp. Alternator, Battery: 340 CCA Oil Capacity 1.6 qt. ( 1.[...]

  • Page 43

    1737660 Rev B BRIGGS & STRA TTON POWER PRODUCTS GROUP , L.L.C. OWNER W ARRANTY POLICY LIMITED W ARRANTY Briggs & Stratton Power Products Group, LLC will repair and/or replace, free of charge, any part(s) of the equipment that is defective in material or workmanship or both. Briggs & Stratton Corporation will repair and/or replace, free [...]

  • Page 44

    MANUFACTURING, INC. PO Box 702 Milwaukee, WI, 53201-0702 www.simplicitymfg.com PRODUCTS, INC. 535 Macon Street McDonough, GA., 30253 www.snapper.com Not for Reproduction[...]