Simplicity 7800138 manual

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Table of contents for the manual

  • Page 1

    () Bimplicilq ® SNAPPER TM OPERATOR'S MANUAl / / / Intermediate Snowthrower Models Mfg. No. 7800084 7800086 7800085 7800087 7800138 Description 175246E, 7.5HP OHV, Electric Start EI75246E, 7.5HP OHV, Electric Start (CE) 17524E, 7.5HP OHV, Electric Start 17524EX, 7.5HP OHV, Manual Start (CE) EI75246, 7.5HP OHV, Manual Start (CE) 7100723 Revisi[...]

  • Page 2

    Table of Contents Safety Rules & Information Training ................................................................... 2 Preparation ............................................................. 2 Operation ................................................................ 2 Children ............................................................[...]

  • Page 3

    Safety Rules & Information TRAINING 1. Read, understand, and follow all instructions on the machine and in the manuals before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the equipment. Never all[...]

  • Page 4

    Safety Rules 21. Keep in mind the operator is responsible for acci- dents occurring to other people or property. 22. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and [...]

  • Page 5

    [...]

  • Page 6

    Identifinatinn NnnmherS North American / CE Models CE Models (only) ID Tag Location Identification Numbers I-J=[o]_ll[o]m/ ;l =l ;l =l ;l =l _ [o] =l ImT:¥/r:q When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identi- fication numb[...]

  • Page 7

    Safety Decals GENERAL This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl- edge to operate this equipment safely[...]

  • Page 8

    CF Safety Ir.nns & Cnmnliance SpecS Warning: Read Operator's Manual. Read and understand the Operator's Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key, disconnect spark plug wire, and consult te[...]

  • Page 9

    Features, Controls, & Operation Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual ALL MODELS[...]

  • Page 10

    Features & Controls CONTROL LOCATIONS The information below briefly describes the function of individual controls. Starting, stopping, and driving require the combined use of several controls appfied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. _ Speed Selector Sel[...]

  • Page 11

    Engine Controls STARTING CONTROLS See Figure 1 for the following instructions. Units with Optional Electric Start A. Electric Start Button (North American Models)- The electric start button (A) activates an electric starter mounted to the engine, eliminating the need to pull the starter handle. The electric start button oper- ates on 120 Volts AC, [...]

  • Page 12

    Cnntrnls GROUND SPEED CONTROLS A. Speed Selector - This lever (A, Figures 2 & 3) is used to set the ground speed of the snowthrower. The snowthrower has five forward speeds, 1-5, and two reverse speeds, 1-2. No neutral position or gate is required, since the traction drive design automati- cally provides "neutral" (no forward or rever[...]

  • Page 13

    Operation GENERAL OPERATION CHECKS BEFORE EACH START-UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check to make sure that the clean-out tool is attached to the handle on the machine. Do not oper- ate the machine without the clean-out tool properly stored on the handle. 3. Check the engine oil level. Se[...]

  • Page 14

    fl.nP.Patinn STARTING THE ENGINE 1. Turn the fuel valve (B, Figure 4) to the ON position. 2. Turn the On/Off switch (G) to the ON position. 3. Insert the engine key (E) into the engine key slot and push fully in to the RUN position. 4. Fully close the choke (F) if engine is cold. (Do not choke a warm engine.) 5. Push the primer button (D) two times[...]

  • Page 15

    Operation OPERATING THE SNOWTHROWER 1. Rotate the discharge chute to the desired direction. 2. Set the speed selector to the desired forward speed. 3. Fully press and hold the auger control (C, Figure 5) on the right-hand grip to begin auger rotation. To dis- engage the auger, completely release the lever. 4. Fully press and hold the traction drive[...]

  • Page 16

    DEFLECTOR The distance of the discharged snow is mainly controlled by the position of the deflector (Figure 6). The more the deflector is tilted UP, the farther snow will be thrown. Loosen the deflector knob, tilt the deflector UP or DOWN, and then retighten the knob when the desired angle has been chosen. Chute Deflector Knob fl.nP.Patinn Chute De[...]

  • Page 17

    Operation FREE-WHEELING AND TRACTION DRIVE LOCK For easy turning when pushing the snowthrower, you can disengage the traction drive at one or both wheels by using the traction lock pins (See Figures 9 & 10). 1. Turn the unit off, remove the engine key, and discon- nect the spark plug wire. 2. To DISENGAGE the traction drive lock, insert the tra[...]

  • Page 18

    Regular Maintenance MAINTENANCE SCHEDULE MAINTENANCE REQUIRED FREQUENCY NOTES Check auger gear case lubrication.** Lubricate snowth rower. Check tire pressure. Change engine oil.*+ Clean or replace spark plug.+ Check drive linkage/belt tension. Lubricate Axle Shafts. Check/Lubricate Free-Hand Linkage. Lubricate Auger Shaft. *** * Change original oi[...]

  • Page 19

    Maintenance LUBRICATION IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly. If auger rusts to shaft, damage to worm gear may occur if shear pins do not break. To prevent wheels rusting to axles, it is also necessary to remove the wheels and grease the axles regularly. Remove wheels and grease axles [...]

  • Page 20

    Stnrage LUBRICATION CHECK / LUBRICATE FREE-HAND LINKAGE Check the function of the Free-Hand controls: the con- trols should function as described in the CONTROLS section. It is critical for the safe operation of the unit that the controls disengage when released. If the controls do not function properly, lubricate them. If lubrication does not rect[...]

  • Page 21

    Troubleshooting, Adjustment, & Service TROUBLESHOOTING This section provides troubleshooting and service instructions. Locate the problem and check the possible cause/remedy in the order listed. Also, refer to the engine manufacturer's Owner's Manual for additional information. For problems not covered here, contact your local deal- e[...]

  • Page 22

    Troubleshooting REMEDY PROBLEM Auger rotates, but snow is not thrown far enough POSSIBLE CAUSE 1. Chute deflector too low. 2. Ground speed too fast. 3. Snowthrower discharge chute clogged. 4. Auger belt loose or worn. 1. Adjust deflector as necessary. 2. Use slower speed selector setting. 3. STOP engine and REMOVE the key. DISCONNECT the spark plug[...]

  • Page 23

    Adjustments SPEED SELECTOR PIVOT ADJUSTMENT Adjust as follows: 1. Move the ground speed control (A, Figure 17) fully forward. 2. Loosen the hardware (B) securing the upper and lower shift rods. 3. Push the lower rod (C) down fully (into the housing). 4. Make sure the ground speed control (A) is in the full forward (5th gear) position. Pull the two [...]

  • Page 24

    Ad_iustmP.nts MANUAL DISCHARGE CHUTE CONTROL LINKAGE ADJUSTMENT Pinion Gear Adjustment If the discharge chute is difficult to operate, first lubricate the pinion gear (A, Figure 19) and ring gear (E). If it is still difficult to operate, adjust as follows: NOTE: If the discharge chute will not stay in position, adjust the pinion gear (,4) closer to[...]

  • Page 25

    Adjustments AUGER DRIVE CLUTCH CABLE ADJUSTMENT The auger drive clutch cable should be adjusted so that there is no slack in the cable when moved slightly from side to side. To adjust tension on the cable: 1. Loosen adjustment hex nut (Figure 21) by holding the adjusting flats and turning adjustment hex nut. 2. Tighten adjustment screw by turning a[...]

  • Page 26

    Ad_iustmP.nts DRIVE BELT ADJUSTMENT (Continued) If the auger drive slips (auger slows or doesn't rotate nor- mally while blowing snow), or stays engaged when the control is disengaged -- and the auger clutch cable has been properly adjusted -- the auger drive belt may be out of adjustment. WARNING Auger must NOT rotate unless the Auger Control[...]

  • Page 27

    Adjustments & Service DRIVE BELT ADJUSTMENT (Continued) Adjusting Auger Belt Guide 1. With the auger control still fully depressed, adjust the auger belt guide(s) so that there is a 1/64" gap (1/32" Maximum) between the guide and the belt (Figures 26), making certain the guide is NOT putting pres- sure on the belt. 2. Making certain t[...]

  • Page 28

    DRIVE BELT REPLACEMENT (Cont.) Traction Drive Belt Replacement (Cont.) 5. Reverse the procedure to install the new belt. Be sure there are no twists in the belt, and that the belt is properly seated in the pulley grooves. 6. Replace the belt cover. 7. Start the unit, and check the traction drive for proper operation. See "Traction Clutch Cable[...]

  • Page 29

    Service ROLLER CHAIN REPLACEMENT NOTE: This procedure does not apply to models that use an "endless" chain. 1. Remove gas from fuel tank and run engine until it stops running from lack of fuel. 2. Disconnect spark plug wire and fasten it away from the spark plug. 3. Tilt the snowthrower forward and carefully rest unit on the auger end. 4.[...]

  • Page 30

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 7.5 HP* Briggs & Stratton OHV Make Briggs & Stratton Model Intek Snow Horsepower 7.5 HP @ 3600 rpm Displace[...]

  • Page 31

    Replacement Parts& Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer. Always use genuine Simplicity / Snapper Service Parts. MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from your authorized dealer. Some of these items include: Engine Oil Touch-Up Paint Grease [...]

  • Page 32

    MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, Wl 53074-0997 www.simplicitymfg.com © Copyright 2006, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.[...]