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Simplicity 960 manual

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  • Page 1

    Parts Manual Rev. 11/2003 960 Large Frame Two-Stage Snowthrowers TP 400-3890-01-LW-S Mf g . No. Descri p tion 9 HP S nowthrowers 1694435 960M, 9HP Snowthrower (CE) 1694439 960E, 9HP Snowthrower[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ............ ......... . .............................. ................. Inside Back Cover PRODUCT COMPONENTS PAGES Handles and Controls Group ........................................................... ............... ....................... 4 Engine and Frame Group - 9HP Electric St art .............[...]

  • Page 4

    Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The ho les in the frame for R ef. 40 ar e slotted so th e gear supp ort (Ref. 37) can be posi tioned to ens ure the in side surface of the gea r support is tig ht against the hub of the front gear ( Ref. 49). Mount bu shings (Ref. 9) with [...]

  • Page 5

    PART NO. DESCRIPTION REF NO. QTY. Handles and Controls Group Footnotes 1 1668525 1 ROD, Auger, 3 7/16 Long 10-24 2 1669323 1 SPRING, Extension, 3 7/16 Long 3 1916621 4 NUT, Hex Machine Screw, 10-24 4 1715659 2 ROD, Clutch/Traction, 23 1/8 Long 5 172 5434 1 HAND LE, R H 6 172 2638 1 HAND LE, C lutch , R H 7 1725245 2 GRIP, Black Vinyl 8 1722627 1 DA[...]

  • Page 6

    Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The ho les in the frame for R ef. 40 ar e slotted so th e gear supp ort (Ref. 37) can be posi tioned to ens ure the in side surface of the gea r support is tig ht against the hub of the front gear ( Ref. 49). Mount bu shings (Ref. 9) with [...]

  • Page 7

    PART NO. DESCRIPTION REF NO. QTY. Handles and Controls Group Footnotes 41 1960294 1 NUT, Hex Whiz Lock Flange, Sm all, 1/4-20 42 1611 911 1 SUPPORT, Worm 43 1931 333 1 CARRIA GE BOLT, 5/16 x 3/4 G5 44 1919 32 6 1 WASHER, 5/16 45 1917 37 2 1 NUT, Hex, 5/ 16 -1 8 46 916168 2 PIN, Spring 1/8 x 3/4 47 1668 186 1 WORM, Chut e, LH 48 1725283 1 ROD, Chute[...]

  • Page 8

    Engine and Frame Group - 9HP Electric Start NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook o ne end of spr ing (R ef. 15) into t op hole of ro ller arm ( Ref. 16) and ot her end into top hole of the id ler arm as se mbly in the T raction Dri ve Gro up. Long hub of idler p ull ey (Ref. 19) to be toward idler[...]

  • Page 9

    PART NO. DESCRIPTION REF NO. QTY. Engine and Frame Group - 9HP Electric Start Footnotes 1 172 54 1 6 1 BEL T , Tr a ction 2 1700415 1 BELT, Drive Auger 3 172 5287 1 GUA RD, Belt 4 1935255 2 NUT, Speed, 5/16-18 5 920 426 2 LOC KWA S HER, Ext . Too th, 5/16 6 1918249 2 SC REW, Truss Head, 5/16-18 x 3/4 7 172 54 3 8 1 FRAM E, Mai n 8 1930591 4 C APSCR[...]

  • Page 10

    Engine and Frame Group - 9HP Electric Start NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook o ne end of spr ing (R ef. 15) into t op hole of ro ller arm ( Ref. 16) and ot her end into top hole of the id ler arm as se mbly in the T raction Dri ve Gro up. Long hub of idler p ull ey (Ref. 19) to be toward idler[...]

  • Page 11

    PART NO. DESCRIPTION REF NO. QTY. Engine and Frame Group - 9HP Electric Start Footnotes 41 ** 1 CORD, Electrical, 3 Prong (Not a Service Part) 42 1725 664 1 GUARD, Muff ler 43 1929477 3 CAPSCREW, Hex Washer Head Taptite, #10-24 x 1/2 44 1931 317 2 CARRIAGE BO LT, 1/4-20 x 3/4 45 1921 31 9 2 WASHER, 1/4 46 172040 4 1 SUPPORT 47 1916 62 2 2 NUT, Hex,[...]

  • Page 12

    Engine and Frame Group - 9HP Manual Start NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook o ne end of spr ing (R ef. 15) into t op hole of ro ller arm ( Ref. 16) and ot her end into top hole of the id ler arm as se mbly in the T raction Dri ve Gro up. Long hub of idler p ull ey (Ref. 19) to be toward idler a[...]

  • Page 13

    PART NO. DESCRIPTION REF NO. QTY. Engine and Frame Group - 9HP Manual Start Footnotes 1 172 54 1 6 1 BEL T , Tr a ction 2 1700415 1 BELT, Drive Auger 3 172 5287 1 GUA RD, Belt 4 1935255 2 NUT, Speed, 5/16-18 5 920 426 2 LOC KWA S HER, Ext . Too th, 5/16 6 1918249 2 SC REW, Truss Head, 5/16-18 x 3/4 7 172 54 3 8 1 FRAM E, Mai n 8 1930591 4 C APSCREW[...]

  • Page 14

    Engine and Frame Group - 9HP Manual Start NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook o ne end of spr ing (R ef. 15) into t op hole of ro ller arm ( Ref. 16) and ot her end into top hole of the id ler arm as se mbly in the T raction Dri ve Gro up. Long hub of idler p ull ey (Ref. 19) to be toward idler a[...]

  • Page 15

    PART NO. DESCRIPTION REF NO. QTY. Engine and Frame Group - 9HP Manual Start Footnotes 41 1724 45 6 1 CAP, Hex, 1/4-18 N P T 42 191696 4 2 LOCKWASHER, 1/4 43 172532 6 4 SUPPORT, Engi ne Riser 44 1931 317 2 CARRIAGE BO LT, 1/4-20 x 3/4 45 1921 31 9 2 WASHER, 1/4 46 172040 4 1 SUPPORT, Clu tch Cable 47 1916 62 2 2 NUT, Hex, 1/ 4-2 0 48 1724 45 5 1 PIP[...]

  • Page 16

    Auger and Impeller Group - 24" NOTE: Unless noted otherwise, use the standard hardware torque specification chart. End of hub to be flus h with en d of roll ed down shaf t (Ref . 9) . Tor q u e t o 30 - 3 4 ft -l bs . 40 - 46 Nm. Impel ler to be posi tioned against b earin g bef ore tightening set screw. Marked side of wor m gear must cont act[...]

  • Page 17

    PART NO. DESCRIPTION REF NO. QTY. Auger and Impeller Group - 24" Footnotes 1 1679293 1 PULLEY, Auger Input 2 1928721 2 SETSCREW, Square Head, 5/16-18 x 1/2 3 1612187 1 IMPELLER ASSEMBLY 4 1960474 1 SETSCREW, Square Head, 3/8-16x 1/2 5 1612093 1 SEAL, Oil 6 1612149 2 BUSHING, Flange 7 161 21 2 7 1 COL LA R , T h r u st 8 936098 1 PIN, Drivelok,[...]

  • Page 18

    Auger Housing and Chute Group - 24" NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. Plastic washer (Ref. 3) goes between chute and deflector. Decal must cover gap at hinge pivot. and deflector. 1 2 4 5 7 9 10 8 11 12[...]

  • Page 19

    PART NO. DESCRIPTION REF NO. QTY. Auger Housing and Chute Group - 24" Footnotes 1 196 01 2 6 2 PU SH NU T, 1/4 2 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 3 960210 1 WASHER, N ylon 4 1919326 1 W ASHER, Flat, 11/32 5 1670578 1 KNOB, w/5/16-18 Threaded Insert 6 1706085 2 SEAL, Hinge Decal 7 1704161 1 CHUTE & DEFLECTOR ASSEMBLY 8 1612455 1 GUAR [...]

  • Page 20

    Traction Drive Grou p NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounte d insi de of fram e. Mounte d outsi de of frame . Grease I.D. teeth • and flan ge. Be sure tie bar supp ort is in pla ce. Move ax le to left (as vie wed from back) to take up end p lay. Move set col lar (Ref. 51) to right to remo ve en[...]

  • Page 21

    PART NO. DESCRIPTION REF NO. QTY. Traction Drive Grou p Footnotes 1 1925205 4 C APSCREW, Hex Head, 5/16-1 8 x 5/8 2 1917356 10 LOCKWASHER, 5/16 3 191 7372 10 NUT , Hex , 5/1 6-18 4 166 7341 4 RETA INE R, Be aring 5 1705897 4 BEAR ING 6 166 7340 1 SH AFT, Hex 7 1921332 3 C APSCREW, Hex Head, 5/16-1 8 x 3/4 8 172 5428 1 D ISC, Fric tion 9 1665995 1 H[...]

  • Page 22

    Traction Drive Grou p NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounte d insi de of fram e. Mounte d outsi de of frame . Grease I.D. teeth • and flan ge. Be sure tie bar supp ort is in pla ce. Move ax le to left (as vie wed from back) to take up end p lay. Move set col lar (Ref. 51) to right to remo ve en[...]

  • Page 23

    PART NO. DESCRIPTION REF NO. QTY. Traction Drive Grou p Footnotes 41 166642 5 2 BUSHIN G 42 1670849 1 ARM ASSEMBLY, Pivot w/Bushings (Includes Reference Numbers 41, 43 & 46) 43 166685 5 1 BUSHIN G 44 1672 595 1 PULLEY, Tra ction 45 1928721 2 SETSCREW, Square Head, 5/16-18 x 1/2 46 1665521 1 BEARING 47 196011 4 1 WASHER 48 918312 1 KEY, Woodruff[...]

  • Page 24

    Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 9 10 5 5 3 4 3 1 2 6 8 W985644 The above par ts group applies to the following Mfg. Nos.: 2003 24 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694439 - 960E 1694435 - 960M TP 400-3890-01-LW-S[...]

  • Page 25

    PART NO. DESCRIPTION REF NO. QTY. Wheels & Tires Group Footnotes 1 1921978 1 C APSCREW, Hex Head, 5/16-1 8 x 2 2 1919438 1 N UT, Hex Lock ESNA Light, 5/16-18 3 172353 2 VALVE STEM & CAP 4 1714242 1 HUB, Wheel, RH 5 161 2000 2 T IRE, 4.80- 4.00- 8 6 1714235 1 W HE EL & TIRE ASSEMBLY, RH (Includes Reference Numbers 3, 4 & 5) 7 1720307[...]

  • Page 26

    Decals Grou p - 960 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 17 1653 2 y y WARNING TO A VO I D SER IOUS I NJU R Y Read Owner s Manual befor e opera ting unit. Never all ow child r en to o perate snow th r ower . Al ways d ir ect di scharge chut e so as t o avoi d inj ur y to persons —or damage t o pr ope[...]

  • Page 27

    PART NO. DESCRIPTION REF NO. QTY. Decals Grou p - 960 Footnotes 1 1722640 1 DECAL, Auger Control 2 1715557 1 DECAL, Speed Selector 3 1722639 1 DECAL, Warning / Main Dash Panel (Export) 3 1722643 1 DECAL, Warning / Main Dash Panel 4 1715558 1 DECAL, Simplicity Logo 5 * 1 DECAL, OPEI (Not Serviced) 6 1716532 1 DECAL, Auger Danger 6 1722642 1 DECAL, A[...]

  • Page 28

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  • Page 29

    T or que Specification Chart FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.[...]

  • Page 30

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2003[...]