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Simplicity Baron / 2400 manual

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Table of contents for the manual

  • Page 1

    Parts Manual Rev. 07/2004 Baron / 2400 Series Lawn Tractors & Mower Decks TP 400-3764-02-BR-SM Mf g . No. Descri p tion 1 6 HP Product 1694315 Baron, 16HP Hydro (CE) 1694329 Baron, 16HP Hydro (CE) 1694346 2416H, 16HP Hydro (CE) Mf g . No. Descri p tion 17HP Product 1694482 Baron, 17HP Hydro (CE) 1694485 2417H, 17HP Hydro (CE) Mf g . No. Descri [...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ...... .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Frame & Front Axle Gr oup ...................................................................................................... ............................. 4 Steering Group .......[...]

  • Page 4

    Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torq ue to 150 ft. lbs. (202 Nm) Torque to 22-4 0 ft. lbs. (30-5 4 Nm) Torque to 13 f t. lbs. Servic e Kit 168 6985 Torque to 50-5 7 ft. lbs. (48-56 Nm) Torq ue to 22-4 0 ft. lbs. (30-5 4 Nm) Torq ue to 55-6 0 ft. lbs. (74-8 1 Nm) 12 18 [...]

  • Page 5

    PART NO. DESCRIPTI ON REF NO QTY. Frame & Front Axle Group Footnote s 1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 960646 1 NUT, Hex Flange, 5/8-11 4 1722212 1 PLATE, Axle 5 1724081 1 TOWER & SUPPORT ASSEMBLY 6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 7 1723528 1 SUPPORT 8 1664847 4 CAPSCREW, Hex Head Taptite, 5/1[...]

  • Page 6

    Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 36-44 ft/lbs (49-59 Nm.) Bearing mounts below frame. Slide pinion into gear before tightening nuts. Steering cap snaps over steering wheel. Torque to 19.5 ft/lbs (26 Nm.) Torque to 11 ft/lbs (15 Nm.) 11 17 15 19 12 18 14 16 13 1 5 9 2 8 4 6 [...]

  • Page 7

    PART NO. DESCRIPTI ON REF NO QTY. Steering Group Footnote s 1 1722318 1 STEERING WHEEL, Straight Shaft 2 1722319 1 CAP, Steering Wheel, Simplicity Logo 2 1725024 1 CAP, Steering Wheel, Plain 3 1960540 1 PIN, Spring 4 1722749 1 COVER, Black Rubber 5 176440 2 BUSHING 6 1721736 1 PLATE, Mounting Steering 7 1960114 5 WASHER 8 1933260 2 CAPSCREW, Hex He[...]

  • Page 8

    Engine Group - 16HP & 17HP Br iggs & Stratt on, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufa cturer Gaske t & H ardware , Torque to 18 ft. lbs. (24 Nm ) Tie cl utch wire to keep away from pulley. Torque to 45-50 ft/lbs (61-68 Nm.) Torque to 19-23 ft. lbs. (26-31 N m.) No[...]

  • Page 9

    PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 16HP & 17HP Br iggs & Stratt on, INTEK Single Footnote s 1 1723467 1 MUFFLER, Briggs & Statton 16HP 2 * 1 GASKET 3 1936228 2 CAPSCREW, 5/16-18 x 3/4 4 1723165 1 HOSE, Oil Drain 5 * 1 DECAL, Engine, 16HP 5 * 1 DECAL, Engine, 17HP 6 * 1 ENGINE, 16HP Briggs & Stratton IN TEK, Model 31F77[...]

  • Page 10

    Engine Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 18 ft. lbs. (25 Nm ) Tie clutch wire to spring away from pulley . Torque to 45-50 ft . lb s. (61-68 Nm) Torque to 19-23 ft . lb s. (26-31 Nm) Note: Orentatio n of All Keys Install between Frame & Ground cable on RH rear engine[...]

  • Page 11

    PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 16HP Honda Footnote s 1 934683 2 CLIP, Wire 1/8 2 960656 2 CAPSCREW, Hex Head, M06-1 x 12MM 3 1723526 1 SHIELD, Manifold, RH 4 1724197 1 SEAL, Foam 5 * 1 ENGINE, 16HP HONDA, Twin, Model GXV530, Type PX -A1 6 1960611 2 CAPSCREW, Hex Head, Whiz Flangelock, 1/4-20 x 1, Black 7 1722388 1 BULKHEAD 8 19250[...]

  • Page 12

    Engine Group - 18HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufac ture r Ga sk et & H ard wa re , Torque to 18 ft. lbs. (25 Nm) Tie cl utch wire to keep away from pulley. Torque to 45-50 ft. lbs . (61 - 68 Nm) Torque t o 19-23 ft. lbs. (26 - 31 Nm) Note: Ori[...]

  • Page 13

    PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 18HP Briggs & Stratton, INTEK Twin Footnote s 1 1721706 1 MUFFLER 2 * 2 GASKET 3 960660 4 CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 4 1726370 1 HOSE, Oil Drain, 6.5 inches 5 * 1 DECAL, 18HP 6 * 1 ENGINE, 18 HP Briggs & Stratton INTEK T win, Model 406777, Type 0162E1 7 1719847 1 SEAL, Circle 8 [...]

  • Page 14

    Engine Group - 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufac ture r Ga sk et & H ard wa re , Torque to 18 ft. lbs. (25 Nm) Tie cl utch wire to keep away from pulley. Torque to 45-50 ft. lbs . (61 - 68 Nm) Torque t o 19-23 ft. lbs. (26 - 31 Nm) Note: Ori[...]

  • Page 15

    PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 20HP Briggs & Stratton, INTEK Twin Footnote s 1 1721706 1 MUFFLER 2 * 2 GASKET 3 1917356 4 LOCKWASHER, 5/16 4 960660 4 CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 5 1723165 1 HOSE, Oil Drain 6 * 1 DECAL, 20HP 7 * 1 ENGINE, 20 HP Briggs & Stratton INTEK T win, Model 406777, Type 0162E1 8 1719847 [...]

  • Page 16

    Transmission Group - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Rea r frame hitch See C ontrol Group Spring to be compressed to 2.50" - 2.62" (6.4cm - 6.7 cm)when brake is locked. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 23 30 37 35 39 32 38 34 36 33 40 41 46 45 42 31 4[...]

  • Page 17

    PART NO. DESCRIPTI ON REF NO QTY. Transmission Group - Tuff Torq K-46Q Footnote s 1 1960676 2 SCREW, Pan Head Trox T aptite, 1/4-20 x 1-1/4 2 1704351 15 FASTENER, Panel 3 1722173 1 PAD, Footrest, RH 4 1722174 1 PAD, Footrest, LH 5 176440 2 BUSHING 6 1667812 2 SPACER 7 174561 1 PULLEY, 3" OD 8 1919439 3 NUT, Hex Lock ESNA, 3/8-16 9 1924940 3 WA[...]

  • Page 18

    Transmission Group - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Rea r frame hitch See C ontrol Group Spring to be compressed to 2.50" - 2.62" (6.4cm - 6.7 cm)when brake is locked. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 23 30 37 35 39 32 38 34 36 33 40 41 46 45 42 31 4[...]

  • Page 19

    PART NO. DESCRIPTI ON REF NO QTY. Transmission Group - Tuff Torq K-46Q Footnote s 45 1960103 1 WASHER 46 1960637 4 NUT, Hex KEPS, 3/8-16 The above parts group applies to the following Mfg. Nos .: 2003 19 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694329 - Baron 1694328 - Baron 1694315 - Baron 1694346 - 2416H 1694347 - 2418H 1[...]

  • Page 20

    Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL SIDE; OUTER PLATE OF SMALLER INNER DIA. SHOULD CON TAC T P ISTON S. THICKER P LATE 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 34 36 33 40 41 47 45 49 42 48 44 46 43 50 52 57[...]

  • Page 21

    PART NO. DESCRIPTI ON REF NO QTY. Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle Footnote s 1 1724316 2 SNAP RING 2 1724313 1 PULLEY 3 1724315 1 LOCK WASHER 4 1724314 1 FAN 5 1724312 2 SPLINE COLLAR 6 1718076 3 RING, "E" 7 1724291 1 PUMP SHAFT 8 1724283 1 SEAL 9 1708650 1 RING, Snap 10 1718083 1 BEARING 11 1724282 1 SEALING CAP 1[...]

  • Page 22

    Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL SIDE; OUTER PLATE OF SMALLER INNER DIA. SHOULD CON TAC T P ISTON S. THICKER P LATE 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 34 36 33 40 41 47 45 49 42 48 44 46 43 50 52 57[...]

  • Page 23

    PART NO. DESCRIPTI ON REF NO QTY. Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle Footnote s 45 1724300 1 REDUCTION SHAFT 46 1724303 1 AXLE SHAFT, LH 47 1718110 2 BUSHING 48 1718112 2 THRUST WASHER 49 1718113 2 RING 50 1724297 2 DIFF PINION, Kit 51 1724298 1 FINAL GEAR 52 1724304 1 AXLE SHAFT, RH 53 1707789 14 SCREW, Tapping 54 1724323 2 WA[...]

  • Page 24

    Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Instal l int o left hand side of lower dash. Instal l in lower hole of shaft ass embly. Install nut t o top capscrew of transmi ssion mounti ng support. Leave room f or spring ins tallation. Note: Mod els with out Cruis e 4 20 5 3 6 1 10 9 2 8 11 14 15 12[...]

  • Page 25

    PART NO. DESCRIPTI ON REF NO QTY. Lift Group Footnote s 1 1722302 1 GRIP, Black Vinyl 2 1722024 1 ROD, Lift Lever 3 1930645 2 NUT, Hex Flange Lock, 3/8-16 4 1924940 2 WASHER 5 1722460 2 PIN, Quick 6 162085 1 SPRING, Compression 7 1723866 1 NUT, Push, 3/8 8 1923341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 9 1722313 1 COVER, W/Lift Icon, Mo dels with out C[...]

  • Page 26

    Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 15 19 12 18 14 13 20 21 27 25 29 22 28 24 26 23 30 31 37 35 39 32 38 34 36 33 40 1 7 9 2 8 6 3 10 16 17 9 11 16 14 7 6 28 26 32 5 4 1 986014 The above parts group applies to the following Mfg. Nos .: 2003 26 © Copyright Simplicity Manufacturing, I[...]

  • Page 27

    PART NO. DESCRIPTI ON REF NO QTY. Controls Group Footnote s 1 1721353 1 ROD, Brake 2 1721891 1 KNOB, Push On, Red 3 1930591 1 CAPSCREW, Hex Head Flange Lock, 5/16-18 x 3/4 4 1722084 1 PEDAL ASSEMBLY 5 1722071 1 PEDAL, Reverse 6 1723094 1 ROD, Brake (Flat Ends) 7 1919326 2 WASHER 8 1723242 1 SPACER, (Earlier Only) 9 1663114 2 BUSHING 10 1704314 1 FI[...]

  • Page 28

    Cruise Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Transmission Group See Transmission Group See Controls Group Lubricate both sides of slot with grease. Round corner of washer to inside. Round corner of washer to inside. 10 14 5 16 11 15 12 17 18 19 20 6 4 8 1 7 3 5 2 9 13 11 7 18 22 21 21 [...]

  • Page 29

    PART NO. DESCRIPTI ON REF NO QTY. Cruise Control Group Footnote s 1 1960666 1 CAPSCREW, Torx Socket Head, 1/4-20 x 7/8 2 1722303 1 KNOB, Cruise 3 1920397 1 NUT, Hex ESNA Lock, 1/4-20 4 1723258 1 LEVER & BRACKET ASSEMBLY, Cruise 5 1924940 3 WASHER 6 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 7 926192 2 WASHER, 9/16 x 1-1/4 x 1/8 8 1709043 1 SPACER 9[...]

  • Page 30

    Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch Se e C ont ro ls Gr oup for Moun ting H ard ware To Engine Starte r Headlight Switch DASH M OUNTE D HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric[...]

  • Page 31

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWITCH, PTO, Push/Pull 4 1722611 1 PLUG, Hole 5 1921959 2 CAPSCREW, Hex Head, 1/4 x 5/8 6 1665238 1 BREAKER, Circuit 12Volt, 20Amps 7 1665237 1 WIRE, [...]

  • Page 32

    Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch Se e C ont ro ls Gr oup for Moun ting H ard ware To Engine Starte r Headlight Switch DASH M OUNTE D HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric[...]

  • Page 33

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single Footnote s 43 1701011 4 TIE, Wire 44 1724904 1 HARNESS, Wiring Lower 45 1723507 1 SWITCH, Push Button Foot, Black 46 1717050 1 SWITCH, Cruise, Grey The above parts group applies to the following Mfg. Nos .: 2003 33 © Copyright Simplicity Manuf[...]

  • Page 34

    Electrical Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch See C ont rols Group for Mounting Hardware To Engine Starte r Headlight Switch DASH MOUNTED HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric Clutch To Engine UNDER S EAT DECK Seat Switch (NC[...]

  • Page 35

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP Honda Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWITCH, PTO, Push/Pull 4 1921959 2 CAPSCREW, Hex Head, 1/4 x 5/8 5 1665238 1 BREAKER, Circuit 12Volt, 20Amps 6 101025 1 WASHER 7 1960547 1 LOCKWASHER, Internal Tooth, 5/8 8 1717549 1 NUT, Hex [...]

  • Page 36

    Electrical Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch See C ont rols Group for Mounting Hardware To Engine Starte r Headlight Switch DASH MOUNTED HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric Clutch To Engine UNDER S EAT DECK Seat Switch (NC[...]

  • Page 37

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP Honda Footnote s 42 1724904 1 HARNESS, Wiring Lower 43 1701011 4 TIE, Wire 44 1720117 1 BUZZER, Pulse, Bag Full The above parts group applies to the following Mfg. Nos .: 2003 37 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694315 - Baron TP 400-3764-02-BR-SM[...]

  • Page 38

    Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch Se e C ont ro ls Gr oup for Moun ting H ard ware To Engine Starte r Headlight Switch DASH M OUNTE D HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric Cl[...]

  • Page 39

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWITCH, PTO, Push/Pull 4 1722611 1 PLUG, Hole 5 1921959 2 CAPSCREW, Hex Head, 1/4 x 5/8 6 1665238 1 BREAKER, Circuit 12Volt, 20Amps 7 1665237 1 WIRE, 12G[...]

  • Page 40

    Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch Se e C ont ro ls Gr oup for Moun ting H ard ware To Engine Starte r Headlight Switch DASH M OUNTE D HOOD MO UNTE D UNDE R HOOD UNDER COLLECTOR UNDE R FRAME Pedal Switch To Electric Cl[...]

  • Page 41

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin Footnote s 42 1960536 2 SCREW, Hex Washer Head Plastite, 1/4-20 43 1716368 1 SWITCH, Operator Present, NC, Grey 44 1701011 4 TIE, Wire 45 1724904 1 HARNESS, Wiring Lower 46 1723507 1 SWITCH, Push Button Foot, Black 47 1717050 1 SWITCH, Cruise, Gre[...]

  • Page 42

    Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10 12 11 13 17 9 1 5 7 8 4 6 3 9 4 4 2 15 16 14 986060 The above parts group applies to the following Mfg. Nos .: 2003 42 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694329 - Baron 1694328 - Baron 1694315 - Baron 1[...]

  • Page 43

    PART NO. DESCRIPTI ON REF NO QTY. Hood, Grille & Dash Group Footnote s 1 1721804 1 PANEL, RH Side 1 41721804 1 PANEL, RH Side, Red 2 1721801 1 HOOD, no Louvers 2 41721801 1 HOOD, no Louvers, Red 3 1722110 1 HOOD, with Louvers 3 41722110 1 HOOD, with Louvers, Red 4 1960295 12 CAPSCREW, Hex Head Flange Lock,1/4-20 x 5/8 5 1960392 1 SCREW, Phillip[...]

  • Page 44

    Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 14 - 19 ft/lbs (19 - 25.8 Nm.) 11 15 19 14 16 13 1 7 5 9 2 8 4 6 3 10 9 12 26 22 23 31 28 14 24 32 27 29 5 9 33 17 18 21 20 30 25 985932 The above parts group applies to the following Mfg. Nos .: 2003 44 © Copyright Simplic[...]

  • Page 45

    PART NO. DESCRIPTI ON REF NO QTY. Seat Deck & Fuel Tank Group Footnote s 1 1722129 1 BRACKET, Seat 2 1722306 1 SEAT, 15" Back, Simplicity Logo 3 1722128 1 SUPPORT, Seat 4 172434 1 CLIP, Wire 5 1709256 6 WASHER, Spring 6 1714263 2 SPRING, Compression 7 1919438 2 NUT, Hex Lock ESNA, 5/16-18 8 1717051 2 SPRING, Compression 9 1960667 12 CAPSCR[...]

  • Page 46

    Hopper Group - Fixed Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 29 22 24 30 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 26 27 25 60 1 7 5 9 2 8 4 6 3 10 6 23 4 5 6 28 3 16 19 5 18 36 24 24 24 46 49 34 55 54 55 54 54 31 4 SL986[...]

  • Page 47

    PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Fixed Screen Footnote s 1 1722590 1 ANGLE & BAR ASSEMBLY 2 1724411 1 FRAME ASSEMBLY 3 1925003 10 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 4 1924009 10 CAPSCREW, Hex Head, 1//4-20 x 7 /8 5 1921319 12 WASHER, 1/4 6 1916964 6 LOCKWASHER, 1/4 7 1916622 4 NUT, 1/4-20 8 1726415 1 LID, Hopper, Orange 8 [...]

  • Page 48

    Hopper Group - Fixed Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 29 22 24 30 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 26 27 25 60 1 7 5 9 2 8 4 6 3 10 6 23 4 5 6 28 3 16 19 5 18 36 24 24 24 46 49 34 55 54 55 54 54 31 4 SL986[...]

  • Page 49

    PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Fixed Screen Footnote s 44 1726414 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 CLIP, Hair Pin 47 1922130 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/2 48 1924940 1 WASHER 49 1676148 2 BUSHING 50 1669105 1 SPACER 51 1725036 1 ROD & TUBE ASSEMBLY 52 1719940 1 KNOB, Hopper 53 1[...]

  • Page 50

    Hopper Group - Serviceable Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 61 62 60 63 1 7 5 9 2 8 4 6 3 10 6 23 4 5 6 28 3 16 19 5 28 18 36 24 24 24 46 49 34 5[...]

  • Page 51

    PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Serviceable Screen Footnote s 1 1722590 1 ANGLE & BAR ASSEMBLY 2 1724411 1 FRAME ASMY-HOPPER NEW BARON 3 1925003 10 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 4 1924009 8 CAPSCREW, Hex Head, 1//4-20 x 7 /8 5 1921319 6 WASHER, 1/4 6 1916964 6 LOCKWASHER, 1/4 7 1916622 4 NUT, 1/4-20 8 1724408 1 LID, [...]

  • Page 52

    Hopper Group - Serviceable Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 61 62 60 63 1 7 5 9 2 8 4 6 3 10 6 23 4 5 6 28 3 16 19 5 28 18 36 24 24 24 46 49 34 5[...]

  • Page 53

    PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Serviceable Screen Footnote s 44 1724559 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 CLIP, Hair Pin 47 1922130 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/2 48 1924940 1 WASHER 49 1676148 2 BUSHING 50 1669105 1 SPACER 51 1725036 1 ROD & TUBE ASSEMBLY 52 1719940 1 KNOB, Hoppe[...]

  • Page 54

    Mulching Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Center & position 2" (76 cm) below cutout. 6 4 1 3 5 2 1 2 7 8 9 11 10 986261 The above parts group applies to the following Mfg. Nos .: 2003 54 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694328 - Baron 1694315 - Baron [...]

  • Page 55

    PART NO. DESCRIPTI ON REF NO QTY. Mulching Group Footnote s 1 1923341 3 CAPSCREW, Hex Head, 1/4-20 x 3/4 2 1916964 3 LOCKWASHER, 1/4 3 1723652 1 BRACKET, Mulching Plug 4 1723651 1 PLUG, Mulching 5 171600 1 STRAP, Hood, Black Rubber 6 1921319 1 WASHER, 1/4 7 1723683 2 PIN, Clevis 8 1919381 2 WASHER, 5/16 9 1960074 2 CLIP, Hair Pin 10 1724638 1 GUARD[...]

  • Page 56

    Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Fr on t Wh ee ls Rear Whee ls 2 3 4 6 4 7 8 9 5 5 10 1 11 12 12 13 15 16 5 18 17 19 9 20 14 W986263 The above parts group applies to the following Mfg. Nos .: 2003 56 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694329 -[...]

  • Page 57

    PART NO. DESCRIPTI ON REF NO QTY. Wheels & Tires Group Footnote s 1 1919394 2 WASHER 2 1722838 2 TIRE, 15 X 6.00 - 6, Super Turf 3 1664090 2 TUBE, 4.10/3.50 - 6 4 1717056 2 BEARING, Ball 5 172353 4 VALVE STEM & CAP ASSEMBLY 6 1722837 2 WHEEL, 4.50 X 6.00, (Includes Ref. No. 4) 7 1722726 2 WASHER, Special 8 932577 2 RING, Retaining 9 1722676[...]

  • Page 58

    Decals Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6 7, 8 9 10, 11 12 1 5 3 2 4 B986263 The above parts group applies to the following Mfg. Nos .: 2003 58 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694329 - Baron 1694328 - Baron 1694315 - Baron 1694346 - 2416H [...]

  • Page 59

    PART NO. DESCRIPTI ON REF NO QTY. Decals Group - Brand & Model Footnote s 1 1722551 2 DECAL, Simplicity, Silver & Blue 2 1720454 1 DECAL, Touch Up, Deep Orange 3 1725679 1 DECAL, Baron 4 1717692 1 DECAL, Icon, Simplicity 5 1723859 1 DECAL, Simplicity 6 1722784 1 DECAL, Baron 7 1722774 1 DECAL, Simplicity, Hood Stripe, LH 8 1722773 1 DECAL, [...]

  • Page 60

    Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Back pl at e sho wn with m unch ing kit. 18 19 20 1 12 15 3 2 10, 11 13 9 5 6 7 8 19 12 14 17 16 8 4 C986263 The above parts group applies to the following Mfg. Nos .: 2003 60 © Copyright Simplicity Manufacturing, Inc. All Rights [...]

  • Page 61

    PART NO. DESCRIPTI ON REF NO QTY. Decals Group - Safety & Common Footnote s 1 1725152 1 DECAL, Belt & Blade 2 1722806 1 DECAL, Ignition Switch 3 1723713 1 DECAL, Crusie / Lift 4 1724680 1 DECAL, Latch Release 5 1723310 1 DECAL, Hopper Lever 6 1722549 1 DECAL, 16HP 6 1722550 1 DECAL, 17HP 6 1722779 1 DECAL, 18HP 6 1722780 1 DECAL, 20HP 7 172[...]

  • Page 62

    40 inch Mower Deck - Belt, Idle Arm & Hi tch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 29 30 31 17 16 15 32 1 2 4 3 6 6 7 8 14 10 9 11 12 18 26 20 19 25 24 23 22 21 27 5 15 10 16 17 10 13 5 5 5 5 5 986251 The above parts group applies to the following Mfg. Nos .: 2003 62 © Copyright Simplicity Manuf[...]

  • Page 63

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Belt, Idle Arm & Hi tch Footnote s 1 1722678 1 V-BELT 2 101096 1 PULLEY, 4-1/2 OD 3 1919439 1 NUT, Hex Lock ESNA, 3/8-16 4 1722175 1 PLATE & GUIDE ASEMBLY, Belt 5 1924940 7 WASHER 6 157081 2 SPACER 7 1719965 1 GRIP, Black 8 1720444 1 IDLER ARM ASSEMBLY, w/Bushings 9 1960614 1 CAPSCREW, [...]

  • Page 64

    40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Note : Apply th read lockin g c ompou nd to hole. Insert Mu st Fac e Out Insert Mu st Fa ce O ut 11 17 18 16 27 25 29 22 28 24 26 23 30 31 37 35 39 32 38 34 36 33 40 41 47 45 49 42 [...]

  • Page 65

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) Footnote s 1 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 2 1960044 2 WASHER 3 1960236 2 SPACER 4 1723305 1 SHAFT & BAR ASSEMBLY 5 1924366 7 WASHER 6 1722036 2 ROLLER 7 1668513 6 ROLLER 8 1717675 1 ROLLER 9 1602946 1 SPACER 10[...]

  • Page 66

    40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Note : Apply th read lockin g c ompou nd to hole. Insert Mu st Fac e Out Insert Mu st Fa ce O ut 11 17 18 16 27 25 29 22 28 24 26 23 30 31 37 35 39 32 38 34 36 33 40 41 47 45 49 42 [...]

  • Page 67

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) Footnote s 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 47 1917372 2 NUT, Hex, 5/16-18 48 1917356 2 LOCKWASHER, 5/16 49 1720695 1 HANDLE ASSEMBLY, Lift 50 1723321 1 SPRING, Compression 51 1[...]

  • Page 68

    40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Note: A pply th read lockin g c ompou nd to hole. Insert Must Fa ce O ut Insert Must Face Out 11 17 18 16 27 25 29 22 28 33 26 23 30 31 37 35 39 32 38 40 41 47 45 49 42 48 44 46 43 [...]

  • Page 69

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) Footnote s 1 1921977 3 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 2 1960044 3 WASHER 3 1960236 2 SPACER 4 1723305 1 SHAFT & BAR ASSEMBLY 5 1924366 7 WASHER 6 1722036 2 ROLLER 7 1668513 6 ROLLER 8 1717675 1 ROLLER 9 1602946 1 SPACER 10[...]

  • Page 70

    40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Note: A pply th read lockin g c ompou nd to hole. Insert Must Fa ce O ut Insert Must Face Out 11 17 18 16 27 25 29 22 28 33 26 23 30 31 37 35 39 32 38 40 41 47 45 49 42 48 44 46 43 [...]

  • Page 71

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) Footnote s 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 47 1917372 2 NUT, Hex, 5/16-18 48 1917356 2 LOCKWASHER, 5/16 49 1720695 1 HANDLE ASSEMBLY, Lift 50 1723321 1 SPRING, Compression 51 1[...]

  • Page 72

    40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque screws to 50-70 ft/lbs (68-95 Nm.) Torque screws to 50-70 ft/lbs (68-95 Nm.) RH LH Torque to 45-55 f t/lbs (61-75 Nm.) 19 28 13 27 34 29 30 31 1 24 33 31 30 29 3 28 13 27 21 26 25 23[...]

  • Page 73

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 1999 and Below) Footnote s 1 1724600 1 COVER, Arbor, RH 2 1721132 1 GUARD, Extension 3 1675044 4 RIVET, Pop 4 1960096 2 WASHER 5 1703273 2 HOUSING, Arbor, Bottom w/Lube Fitting 6 1722396 2 ARBOR & BEARING ASSEMBLY 7 1707335 2 GASKET 8 1655729 2 HOUSIN[...]

  • Page 74

    40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque screws to 50-70 ft/lbs (68-95 Nm.) Torque screws to 50-70 ft/lbs (6 8-95 N m .) RH LH Torque to 45-55 ft/lbs (61-75 Nm.) 19 28 13 27 34 29 30 31 1 24 33 31 30 29 3 28 13 27 21 26 25 [...]

  • Page 75

    PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 2000 and Above) Footnote s 1 1724600 1 COVER, Arbor, RH 2 1721132 1 GUARD, Extension 3 1675044 4 RIVET, Pop 4 1960096 2 WASHER 5 1703273 2 HOUSING, Arbor, Bottom w/Lube Fitting 6 1722396 1 ARBOR SHAFT & BEARING ASSEMBLY 7 1707335 2 GASKET 8 1655729 2 [...]

  • Page 76

    [...]

  • Page 77

    T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]

  • Page 78

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2003[...]