English dropdown-ico

Simplicity Hydro Cut Series manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Simplicity Hydro Cut Series, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Simplicity Hydro Cut Series one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Simplicity Hydro Cut Series. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Simplicity Hydro Cut Series should contain:
- informations concerning technical data of Simplicity Hydro Cut Series
- name of the manufacturer and a year of construction of the Simplicity Hydro Cut Series item
- rules of operation, control and maintenance of the Simplicity Hydro Cut Series item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Simplicity Hydro Cut Series alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Simplicity Hydro Cut Series, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Simplicity service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Simplicity Hydro Cut Series.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Simplicity Hydro Cut Series item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Parts Manual Rev. 06/2004 Hydro Cut Series Walk-Behind Mowers TP 400-4077-01-HC-S Mf g . No. Descri p tion 1 3 HP Product 1694562 Hydro Cut, 13HP Kawasaki, 32 inch (CE)[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ...... .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Engine Deck & H andle B ars Group .................... ........................................................................... ...................... 4 Engine , PTO & Deck D r[...]

  • Page 4

    Engine Deck & Handle Bars G roup NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 8 9 10 11 12 13 17 18 17 19 20 21 See Mo tion Co ntrol, Parking Bra ke and Operator Pr esence Group See Fue l Tank & Mount Group See Motion Control, Par king Br ake and Operator Pre sence Group 14 15 16 22 FI003[...]

  • Page 5

    PART NO. DESCRIPTI ON REF NO QTY. Engine Deck & Handle Bars G roup Footnote s 1 5022180 1 SWITCH, PTO 2 5022222 1 SWITCH RETAINER RING 3 5025035 1 NUT, Hex, 3/8-24 4 5046501 1 CABLE, Choke Control 5 50250106 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 6 5021842 1 SWITCH, Ignition, Complete (Includes Ref 7 - 9) 7 5022789 1 KEY, Ignition, Molded (set of 2[...]

  • Page 6

    Engine, PTO & Deck Drive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 4 4 6 3 5 7 6 8 9 10 11 12 14 15 16 17 18 19 19 25 5 5 See Transaxle, Mount & Drive Idler G roup 13 2 20 21 23 24 22 26 27 Muffler Clamp & Har dwar e 19 20 28 25 19 FI0032 The above parts group applies to the follow[...]

  • Page 7

    PART NO. DESCRIPTI ON REF NO QTY. Engine, PTO & Deck Drive Idler Group Footnote s 1 * 1 ENGINE, 13HP Kawasaki, Model FH381V 1 50211783 1 FUEL FILT ER 1 50213341 1 OIL FILTER (49065-2078) 1 * 1 PRE-CLEANER (11013-7016) 1 * 1 AIR FI LTER (11013-7017) 1 * 1 MUFFLER (49070-7002) 1 * 1 EXHAUST MANIFOLD (18088-7001) 1 * 1 MANIFOLD HEAT SHIELD (13271-[...]

  • Page 8

    Transaxle, Mount & Dr ive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 2 3 4 3 5 3 6 3 8 9 9 3 13 13 14 15 16 17 18 17 19 20 21 22 12 Engine Pulley Idler Pul ley Transaxle Pulley 6 3 3 5 7 11 2 10 FI0033 The above parts group applies to the following Mfg. Nos.: 2004 8 © Copyright Simplic[...]

  • Page 9

    PART NO. DESCRIPTI ON REF NO QTY. Transaxle, Mount & Dr ive Idler Group Footnote s 1 5025096 1 NUT, Hex Nylon Lock, 3/8-16 2 5025057 7 NUT, Hex Nylon Lock, 5/16-18 3 5025155 12 WASHER, 5/16 4 503847582 1 TRANSAXLE BRACE, (Orange) 5 50250596 2 CAPSCREW, Hex Head, Self-Tapping, 5/16-18 x 3/4 6 50250116 3 CAPSCREW, Hex Head, 5/16-18 x 3/4 7 503848[...]

  • Page 10

    Transaxle SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5022905 The above parts group applies to the following Mfg. Nos.: 2004 10 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 11

    PART NO. DESCRIPTI ON REF NO QTY. Transaxle SERVICE PARTS Footnote s 6 50229051 10.5 SEALANT 9 50229052 1 SHAFT, INPUT 10 50229053 1 RING - RETAINING 11 50229054 1 SPACER 12 50229055 3 RING - RETAINING 14 50229056 1 BALL BEARING 32 50229057 2 OUTBOARD SLEEVE BEARING 35 50229058 1 AXLE SHAFT - RH 36 50229059 1 AXLE SHAFT - LH 55 502290510 1 SPRING -[...]

  • Page 12

    Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 2 3 3 4 5 4 5 6 7 7 8 8 9 9 10 10 11 12 13 14 15 16 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 15 16 16 16 17 18 19 20 21 22 23 23 25 24 26 27 26 27 28 29 30 31 32 33 34 14 36 35 FI0034 The above parts group applies to the foll[...]

  • Page 13

    PART NO. DESCRIPTI ON REF NO QTY. Controls Group Footnote s 1 503849175 1 OPERATOR PRESENCE HANDLE - RH, (Orange) 2 5021490 2 VINYL GRIP 3 5025034 2 NUT, Hex, 3/8-16 4 5043417 2 ADJUSTER LINKAGE 5 5045943 2 SHOULDER SPACER 6 5047723 1 SWITCH ROD 7 5048327 1 BRAKE ROD 8 5020047 3 COLLAR, Set, 5/16 9 503848547 2 THUMB CONTROL LEVER, Complete, (Orange[...]

  • Page 14

    Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. To Elec tric Clutc h To Alter nator To En gine Magn eto 3 4 5 6 To En gine Moun t Bolt UN DE R CO NT RO L P A NE L Oper ator Pres ence Switch UNDER E NGINE DEC K 1 2 7 FI0038 The above parts group applies to the following Mfg. Nos.: 2004 14 © Copyr[...]

  • Page 15

    PART NO. DESCRIPTI ON REF NO QTY. Electrical Group Footnote s 1 5047772 1 WIRE HARNESS 2 5022180 1 SWITCH, PTO 3 5021842 1 SWITCH, Ignition, Complete (Includes Ref No. 4-6) 4 5022789 1 KEY, Ignition, Molded (set of 2) 5 5022790 1 COVER 6 5022791 1 PLASTIC NUT 7 5021769 1 SWITCH, NC The above parts group applies to the following Mfg. Nos.: 2004 15 ?[...]

  • Page 16

    Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 5 4 6 7 8 4 5 3 4 FI0035 The above parts group applies to the following Mfg. Nos.: 2004 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 17

    PART NO. DESCRIPTI ON REF NO QTY. Fuel Tank Group Footnote s 1 5022158 1 FUEL TANK CAP 2 5048149 1 FUEL TANK 3 50250136 4 CAPSCREW, Hex Head, 3/8-16 x 3/4 4 5025156 8 WASHER, 3/8 5 502501310 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/4 6 503848342 1 FUEL TANK MOUNT - LH, (O range) 7 5025128 4 NUT, Hex Serrated Flange, 3/8-16 8 503848343 1 FUEL TANK MOUNT -[...]

  • Page 18

    Fuel Tank Supply Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Connect to Fuel Pump 1 1 1 1 10 11 Tank Components 2 3 4 5 6 4 5 7 8 9 9 FI0036 The above parts group applies to the following Mfg. Nos.: 2004 18 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-407[...]

  • Page 19

    PART NO. DESCRIPTI ON REF NO QTY. Fuel Tank Supply Group Footnote s 1 5020835 6 CLAMP, Hose 2 50508317 1 HOSE, 7 inch (supplied with engine) 3 50211783 1 FUEL FILT ER 4 505083119 2 HOSE, 19-1/2 inch 5 505083318 2 WIRE LOOM, 18 inch 6 5021235 1 VALVE, FUel Shut-Off 7 5023061 1 ELBOW FITTING 8 1726400 1 GROMMET 9 5023069 2 HOSE CLAMP 10 505092520 1 H[...]

  • Page 20

    Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 4 5 3 6 7 8 6 FI0037 The above parts group applies to the following Mfg. Nos.: 2004 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H y dro Cut TP 400-4077-01-HC-S[...]

  • Page 21

    PART NO. DESCRIPTI ON REF NO QTY. Wheel & Tire Group Footnote s 1 5048409 2 KEY, 3/16 2 5020792S 2 DRIVE HUB 3 5023104 2 WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref 4 & 5) 4 50231042 2 TIRE, 16. x 6.5 x 8 5 50231041 2 WHEEL ASSEMBLY, 8 x 5.38 6 50255203 8 SHIM 7 5020863 2 C-CLIP 8 5020601 8 LUG NUT The above parts group [...]

  • Page 22

    Decals - Brand, Model, Safety & Instructio n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 49318 A B C D 10 10 11 10 1 6 6 9 4 8 3 2 10 1 8 2 4 7 3 9 5 5 6 12 FI0039 The above parts group applies to the following Mfg. Nos.: 2004 22 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694562 - H[...]

  • Page 23

    PART NO. DESCRIPTI ON REF NO QTY. Decals - Brand, Model, Safety & Instructio n Footnote s 1 5049317 1 DECAL, Control Panel 2 5021818 1 DECAL, Warning Machine Climb 3 5048261 1 DECAL, Warning Explosive Fuel 4 5049318 1 DECAL, Deck Height, Pulley Position 5 5048228 1 DECAL, ICC 6 5047778 1 DECAL, Cut Height Adjust 7 1722551 1 DECAL, Simplicity, B[...]

  • Page 24

    32 inch Mower Deck - Frame, Caster & Shield NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 8 9 8 12 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 17 29 28 30 32 14 14 6 7 10 11 10 11 27 31 FI0041 The above parts group applies to the following Mfg. Nos.: 2004 24 © Copyright Simplicity Manufact[...]

  • Page 25

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Frame, Caster & Shield Footnote s 1 503848145 1 SHIELD INSERT, (Orange) 2 50252994 4 SCREW, Allen Head, 1/4-20 x 1/2 3 5048150 1 GUARD, Mower Deck 4 503848353 2 SHIELD MOUNT BRACKET, (Orange) 5 5022308 4 BODY CLIP, 5/16-18 6 5025169 4 LOCKWASHER, 1/4 7 50250106 4 CAPSCREW, Hex Head, 1/4-20 [...]

  • Page 26

    32 inch Mower Deck - Height Adjustment NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 3 1 8 7 5 6 3 8 3 1 8 8 1 3 25 10 11 9 3 12 14 13 12 3 15 16 17 18 19 10 20 18 8 17 12 14 13 12 21 22 10 23 18 8 24 22 10 23 18 8 FI0042 The above parts group applies to the following Mfg. Nos.: 2004 26 © Copyright Sim[...]

  • Page 27

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Height Adjustment Footnote s 1 5025162 4 WASHER, 1 inch 2 503847682 1 DECK LIFT PIVOT - REAR, (Orange) 3 5025356 8 SHOULDER BOLT, 3/8 -16 x 1/2 x 3/8 4 5047655 1 HEIGHT ADJUST ROD 5 5048526 1 LINKAGE ADJUSTER 6 5025100 1 NUT, Hex Side Lock, 3/8-16 7 50252016 1 PIN, Cotter 8 5025046 8 NUT, Hex T[...]

  • Page 28

    32 inch Mower Deck - Ho using, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 5 4 6 7 8 9 10 11 12 13 14 12 15 16 17 18 19 20 21 Torque Capscrews to 70 Ft. Lbs. (9 5 Nm) Torque Lock Nuts to 85-90 Ft. Lbs. (115-122 Nm) Spindle Pulle y Idler Pu lley PTO Cl utch P u lley 22 10 23 10 24 25 [...]

  • Page 29

    PART NO. DESCRIPTI ON REF NO QTY. 32 inch Mower Deck - Ho using, Arbors & Blades Footnote s 1 5022918 1 BELT, Arbor 2 5025319 2 NUT, Hex Nylon Lock, 5/8-18 3 5025318 2 WASHER, Spring, 5/8 4 50504071 2 KEY, 1/4 Square x 1 5 5047638 2 SPINDLE PULLEY 6 5047725 8 SPACER 7 50250138 1 CAPSCREW, Hex Head, 3/8-16 x 1 8 503847777 1 BELT GUIDE, (Orange) [...]

  • Page 30

    [...]

  • Page 31

    T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]

  • Page 32

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2004[...]