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Simplicity ZERO TURN TP 400-2169-01-ZT-SMA manual

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  • Page 1

    Parts Manual Rev. 6 /1999 TP 400-2169-01-ZT-SMA Z ER O T URN ZT S ERIE S R IDER S & M OWE R D ECKS 16 H P R IDERS Mfg. No . Description 1692906 16H P , Z T Rider 1692908 16H P , Z T Rider 1692911 16H P , Z T Rider 1693143 16H P , Z T Rider (Export) 1693288 16H P , Z T Rider 1693292 16H P , Z T Rider (Export) 1693298 16H P , Z T Rider 1693302 16[...]

  • Page 2

    © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA[...]

  • Page 3

    TP 400-2169-01-ZT-SMA T able of Contents This Manual Covers The Following Products: 14HP RIDERS PAGES Mfg. No. Description 1692905 14HP, ZT Rider 2, 6, 8, 10, 14, 18, 1692907 14HP, ZT Rider 20, 22, 24 1692910 14HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693286 14HP, ZT Rider 2, 6, 8, 12, 14, 18 1693290 14HP, ZT Rider (Export) 20, 22, 24 1693296 [...]

  • Page 4

    2 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Frame, Body & Fuel System Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42501C The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Ride[...]

  • Page 5

    3 TP 400-2169-01-ZT-SMA Frame, Body & Fuel System Group 1 1718851 1 SEAT, High Back, Replacement (**See Footnote) 2 1703900 1 SPACER 3 1718945 1 SUPPORT, Seat 4 1930642 9 NUT, Hex Flange Lock, 1/4-20 5 1919381 4 WASHER, Plain 6 1930591 2 CAPSCREW, Hex Lock, 5/16-18 x 3/4 7 1917356 1 LOCKWASHER, 5/16 8 1921977 2 CAPSCREW, Hex, 5/16-18 x 1-1/4 9 [...]

  • Page 6

    4 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Frame, Body & Fuel System Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42501C The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Ride[...]

  • Page 7

    5 TP 400-2169-01-ZT-SMA Frame, Body & Fuel System Group 55 1708524 1 FOOTREST PAD, RH 56 1704351 14 FASTENER, Panel 57 1660347 1 FRAME ASSEMBLY 58 1718376 1 PANEL, Front 59 960208 2 WASHER, Plain 60 1704626 2 SPACER, Hood, Plastic 61 1705249 2 SPACER 62 1705248 2 PIVOT, Hood 63 1960373 2 CAPSCREW, Taptite, 5/16-18 x 1 64 1704628 2 CLIP 65 19352[...]

  • Page 8

    1 2 3 7 8 9 5 6 4 31 32 34 30 28 27 16 26 29 33 10 11 12 13 14 15 21 22 16 Spacer & First Washer On Top Side Of Plate Locate Pad At End Of Slots On Back Control Links To Be Mounted At Lower End Of Slot 17 19 20 19 25 24 19 8 9 8 9 24 23 18 35 Surface 6 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. F[...]

  • Page 9

    7 TP 400-2169-01-ZT-SMA Front Column & Dash Group 1 1716002 2 GRIP, Control Handle 2 1717155 1 CONTROL LEVER ASSEMBLY, RH 3 1717154 1 CONTROL LEVER ASSEMBLY, LH 4 1717158 1 ENCLOSURE, Handrail, Front 5 1717157 1 ENCLOSURE, Handrail, Rear 6 1717167 4 SCREW, Self Tapping #10-24 x 1/2 7 1716073 1 HANDRAIL ASSEMBLY 8 1917372 6 NUT, Hex Hd. 5/16-18 [...]

  • Page 10

    Right Rear Engine Bolt Torque Bolt to 45-55 Ft. Lbs. 2 1 3 4 5 6 8 9 10 11 11 12 12 9 9 8 8 13 14 15 16 17 18 19 20 19 21 22 23 24 19 9 7 25 26 27 7 24 24 19 9 20 10 29 28 8 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Engine Group NOTE: Unless noted otherwise, use the standard hardware torque specific[...]

  • Page 11

    9 TP 400-2169-01-ZT-SMA Engine Group 1 1714065 1 THROTTLE CONTROL ASSEMBLY 2 * 1 ENGINE ASSEMBLY, 14 HP Kohler 2 * 1 ENGINE ASSEMBLY, 16 HP Kohler 3 1713846 1 KNOB, Throttle 4 1960536 2 SCREW, Plastite, 1/4-10 x 1/2 5 1709055 1 SEAL, Air Inlet 6 1708725 1 AIR DUCT 7 1708405 1 VALVE, Shut Off 8 1919381 3 WASHER, Plain, 5/16 9 1917356 5 LOCKWASHER, 5[...]

  • Page 12

    10 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Electrical Group With Module NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42505A The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692[...]

  • Page 13

    11 TP 400-2169-01-ZT-SMA Electrical Group With Module 1 1714320 1 SWITCH, Seat 2 1701580 1 SWITCH, Neutral Start 3 1675043 2 POP-RIVET 4 1715976 1 WIRE ASSEMBLY, Neutral 5 1715955 1 HARNESS, Wiring 6 1701011 3 TIE, Self-Locking 7 1716332 1 SWITCH, PTO, Electric Clutch 8 1716061 1 SWITCH, Ignition (6 pole) 9 1717549 1 NUT, Hex 10 1717550 1 COVER, Ke[...]

  • Page 14

    12 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Electrical Group without Module NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42505B The above parts group applies to the following Mfg. Nos.: 1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider ([...]

  • Page 15

    13 TP 400-2169-01-ZT-SMA Electrical Group without Module 1 1718981 1 SWITCH, Seat 2 1717050 1 SWITCH, Neutral Start 3 1675043 2 POP-RIVET 4 1718952 1 WIRE ASSEMBLY, Ground 5 1715955 1 HARNESS, Wiring 6 1701011 3 TIE, Self-Locking 7 1716332 1 SWITCH, PTO, Electric Clutch 8 1716061 1 SWITCH, Ignition (6 pole) 9 1717549 1 NUT, Hex 10 1717550 1 COVER, [...]

  • Page 16

    14 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. T ransaxle & Carrier Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42506C The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 16[...]

  • Page 17

    15 TP 400-2169-01-ZT-SMA T ransaxle & Carrier Group 1** 1705142 1 V-BELT 2** 105337 1 KEY 3** 1715954 1 PULLEY ASSEMBLY 4 1704419 1 BELT KEEPER, Engine Pulley 5 158499 1 BELT KEEPER, Engine Pulley 6 1704849 1 PAD, Pedal 7 1706264 1 LEVER CLUTCH 8 1708409 1 PIVOT, Brake 9 1708554 1 RING, Klip, Ret. 3/8 10 1716078 2 ROD, Brake 11 1933896 2 NUT, H[...]

  • Page 18

    16 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. T ransaxle & Carrier Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42506C The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 16[...]

  • Page 19

    17 TP 400-2169-01-ZT-SMA T ransaxle & Carrier Group 54 1706388 2 BRACKET, Offset 55 1930645 4 NUT, Hex Lock Cent. Fl. 3/8-16 56 1922918 4 CAPSCREW, Hex Hd. 3/8-16 x 3-1/4 57 1923500 2 PIN, Cotter 1/8 x 1-3/4 58 1960160 2 WASHER, Plain 3/4 59 1715990 2 HUB, 4 Bolt, Tapered Bore w/Studs 60 1715957 2 ROD, Actuator, Hydro Release Valve 61 1931202 2[...]

  • Page 20

    18 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. T ransaxle SERVICE P ARTS (Eaton 778-010) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42508A The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, [...]

  • Page 21

    19 TP 400-2169-01-ZT-SMA T ransaxle SERVICE P ARTS (Eaton 778-010) 1 1716014 1 HOUSING ASSEMBLY, (Includes Housing, Filter, Actuator. Spring, E-Ring Retainer, Actuator Pin, & Seal) 2 1716015 1 COVER ASSEMBLY, Input (Includes Retaining Ring, Shaft, Input Shaft Seal, & Control Shaft Seal) 3 1716016 1 SHAFT, Control 4 1716017 1 ADAPTER/BRAKE A[...]

  • Page 22

    Torque Nuts to 150 Ft. Lbs. 8 1 2 3 4 6 5 6 7 9 11 12 6 13 14 15 4 2 6 16 10 16 20 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Wheels & T ires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT42509B The above parts group applies to the following Mfg. No[...]

  • Page 23

    21 TP 400-2169-01-ZT-SMA Wheels & T ires Group 1 960202 4 WASHER 2 1716099 2 NUT, Hex Lock Pal, 3/4-20 3 1673333 4 CAP 4 1716003 2 REAR WHEEL ASSEMBLY (14HP Models) 4 1716012 2 REAR WHEEL ASSEMBLY (16HP Models) 5 172353 2 VALVE STEM & CAP 6 1715031 2 TIRE, 18 x 8.50-8 7 6155720 8 NUT, Lug 8 1715989 2 WHEEL & TIRE ASSEMBLY, Rear, 18 x 8.[...]

  • Page 24

    AVOID SERIOUS INJURY OR DEA TH • READ OPERATOR'S MANUAL(S). • KNOW LOCATION AND FUNCTION OF ALL CONTROLS. • KEEP SAFETY DEVICES (GUARDS, SHIELDS, & SWITCHES) IN PLACE AND WORKING. • REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE. • DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. • NEVER CARRY CHILDREN. • LOOK DOWN AND BEHIND[...]

  • Page 25

    23 TP 400-2169-01-ZT-SMA Decals - Safety & Common 1 1719105 1 DECAL, Belt/Blade (under Seat Deck) 2 1717654 1 DECAL, Parking Brake 3 1715993 1 DECAL, Operating Instructions 4 1708927 1 DECAL, Logo, USA 5 1715996 1 DECAL, Transmission Release 6 1716098 1 DECAL, Oil Reservoir 7 1704276 1 DECAL, Danger, Rotating Cutting Blade 8 1704277 1 DECAL, Da[...]

  • Page 26

    ZT 14 38 HYDRO 2 3 4 5 6 7 8 10 11 12 14 8 1 9 12 13 24 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Decals - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42511A The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1[...]

  • Page 27

    25 TP 400-2169-01-ZT-SMA Decals - Brand & Model 1 1717431 1 DECAL, Touch-Up Paint, Simplicity (Under Seat Deck) 2 1715991 1 DECAL, Seat Deck, RH 2 1715992 1 DECAL, Seat Deck, LH 3 1715985 1 DECAL, “ZT 14 38” (14HP Simplicity Models Only) 3 1715986 1 DECAL, “ZT 16 44” (16HP Simplicity Models Only) 4 1717688 1 DECAL, “Hydro” (Simplici[...]

  • Page 28

    26 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Drive System Update Kit - 1686752 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-ZT46752A The above parts group applies to the following Mfg. Nos.: 1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider[...]

  • Page 29

    27 TP 400-2169-01-ZT-SMA Drive System Update Kit - 1686752 1 1719385 1 PULLEY ASSY, PTO 2 171241 1 KEY, PTO Pulley 3 1719337 1 BELT GUIDE 4 1702488 2 RESERVOIR 5 933098 8 CLAMP, Spring 6 1719556 2 HOSE, RH, 21” 6 1719557 2 HOSE, LH, 26” 7 927731 2 RETAINING RING, 1/4-28 x 1/4 8 1928692 4 SET SCREW, Hex, 1/4-20 x 5/8 9 1925003 8 SCREW, Taptite, [...]

  • Page 30

    5 6 7 6 8 1 2 3 2 4 5 6 7 6 8 9 10 9 10 4 1 2 2 11 14 15 13 15 16 13 17 18 19 20 21 22 23 24 25 25 23 24 26 21 20 19 27 28 29 31 31 32 33 34 36 37 38 35 39 40 33 37 38 41 30 12 12 Torque 45-55 ft-lbs 28 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 38” Mower Deck - Housing, Arbors & Blades NOTE: U[...]

  • Page 31

    29 TP 400-2169-00-ZT-SMA 38” Mower Deck - Housing, Arbors & Blades 1 1714419 2 NUT, Hex, Flange, 9/16-8 2 1713675 4 WASHER, Belleville 3 1714346 1 PULLEY, RH 4 1713616 2 HUB 5 1713199 2 COVER, Arbor Housing 6 1705897 4 BEARING 7 1713204 2 SPACER 8 1707335 2 GASKET, Foam 9 1713338 2 ARBOR HOUSING ASSEMBLY (Incl. Fitting Ref. 10) 10 1704314 2 F[...]

  • Page 32

    30 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 38” Mower Deck - Belt, Clutch & Support NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42513B The above parts group applies to the following Mfg. Nos.: 1692912 38” Mower Deck 1692913 38” Mower Deck Hook Spr[...]

  • Page 33

    31 TP 400-2169-00-ZT-SMA 38” Mower Deck - Belt, Clutch & Support 1 1719819 1 V-BELT 2 1960339 2 NUT, Hex Center Lock, 3/8-16 3 1666294 1 SPACER 4 1685150 1 PULLEY ASSEMBLY 5 1667812 1 SPACER 6 1714790 1 ARM, Clutch 7 1923701 1 CAPSCREW, Hex Hd, 3/8-16 x 2 8 1920415 3 CAPSCREW, Hex, 3/8-16 x 1-1/2 9 1924356 1 WASHER, 3/8 10 1714255 1 SPACER, I[...]

  • Page 34

    32 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 38” Mower Deck - Height Adjustment & Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42514A The above parts group applies to the following Mfg. Nos.: 1692912 38” Mower Deck 1692913 38” Mower Deck 1 2[...]

  • Page 35

    33 TP 400-2169-00-ZT-SMA 38” Height Adjustment & Rollers 1 1714876 1 GRIP 2 1717658 1 ARM, Height Adjust (Includes Spring & Rivets) 3 1716028 1 SPRING 4 910542 2 RIVET 5 1931353 1 CARRIAGE BOLT, 3/8-16 x 1-3/4 6 1916950 1 NUT, Hex, 3/8 7 1916965 3 WASHER, Lock, 3/8 8 1704082 1 NUT, Adjuster 9 1716030 1 ROCKER ARM ASSEMBLY 10 1714263 1 SPR[...]

  • Page 36

    34 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 44” Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42515A The above parts group applies to the following Mfg. Nos.: 1692914 44” Mower Deck 1692915 44” Mower Deck Torque[...]

  • Page 37

    35 TP 400-2169-00-ZT-SMA 44” Mower Deck - Housing, Arbors & Blades 1 1714419 3 NUT, Hex Flange, 9/16-18 2 1713675 6 WASHER, Belleville 3 1713161 1 PULLEY 4 1713158 1 HUB, Pulley, Double 5 1713098 3 PULLEY 6 1713533 1 HUB, Pulley, Double 7 1713197 2 HUB, Pulley 8 1655729 3 HOUSING, Arbor, Top 9 108202 3 BEARING 10 1715724 3 SPACER, Bearing Sle[...]

  • Page 38

    36 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 44” Mower Deck - Belt, Clutch & Support NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42516B The above parts group applies to the following Mfg. Nos.: 1692914 44” Mower Deck 1692915 44” Mower Deck ARBOR DR[...]

  • Page 39

    37 TP 400-2169-00-ZT-SMA 44” Mower Deck - Belt, Clutch & Support 1 1713549 1 V-BELT, Mower Drive 2 167031 1 V-BELT, Deck Drive 3 1960339 4 NUT, Hex Flange Lock, 3/8-16 4 171247 1 PULLEY ASSEMBLY 5 1667812 1 SPACER 6 1716087 1 LEVER ASSEMBLY (with Bushings) 7 1714062 1 SPRING 8 1665835 1 GRIP, Lever 9 1923701 1 CAPSCREW, 3/8-16 x 2 10 1923938 [...]

  • Page 40

    38 TP 400-2169-00-ZT-SMA © Copyright 1998 Simplicity Manufacturing, Inc. All Rights Reserved. 44” Mower Deck - Height Adjustment & Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A-42517A The above parts group applies to the following Mfg. Nos.: 1692914 44” Mower Deck 1692915 44” Mower Deck 1 2[...]

  • Page 41

    39 TP 400-2169-00-ZT-SMA 44” Mower Deck - Height Adjustment & Rollers 1 1714876 1 GRIP 2 1717658 1 ARM, Height Adjust (Includes Spring & Rivets) 3 1716028 1 SPRING 4 910542 2 RIVET 5 1931353 1 CARRIAGE BOLT, 3/8-16 x 1-3/4 6 1716052 1 ROCKER ARM ASSEMBLY 7 1923362 2 NUT, Lock, 5/16-18 8 1714263 1 SPRING 9 1930645 2 NUT, Flange Lock, 3/8 1[...]

  • Page 42

    40 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. Part Number Index by Page Number *8 2 *8 2 *1 8 3 8 *2 2 1 1 *2 2 1 2 *2 2 1 3 *2 2 1 4 105337 14 2** 108202 34 9 122023 10 33 122023 12 33 156302 30 18 156302 36 30 157081 36 25 158399 32 30 158399 38 32 158499 14 5 159106 14 17 164247 20 18 167031 36 2 [...]

  • Page 43

    TP 400-2169-01-ZT-SMA 41 © Copyright 1997 Simplicity Manufacturing, Inc. All Rights Reserved. Part Number Index by Page Number 1715961 2 18 1715962 2 25 1715968 14 63 1715970 2 30 1715972 14 29 1715973 14 19 1715976 10 4 1715977 6 33 1715981 14 82** 1715985 24 3 1715986 24 3 1715988 20 9 1715988 20 15 1715989 20 8 1715990 14 59 1715991 24 2 171599[...]

  • Page 44

    42 TP 400-2169-01-ZT-SMA © Copyright 1999 Simplicity Manufacturing, Inc. All Rights Reserved. 1931332 34 29 1931333 2 33 1931333 6 11 1931335 14 69 1931352 32 41 1931352 38 45 1931353 32 5 1931353 38 5 1933263 8 11 1933896 14 11 1933988 2 44 1933988 6 15 1935048 28 29 1935048 34 30 1935255 2 65 1935255 6 26 1935255 8 21 1950021 8 12 1960027 14 67 [...]

  • Page 45

    [...]

  • Page 46

    T orque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10[...]