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Sinclair ASH-13AK manual

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Table of contents for the manual

  • Page 1

    SER VICE MANU AL KING SERIES AS H - 09 A K , AS H - 1 3A K[...]

  • Page 2

    [...]

  • Page 3

    Model Remarks ASH-09AK ASH-13AK 1 Summary and features Summary and features 09/1 3 Outdoor unit: 1Ph 220~240V 50Hz R410a[...]

  • Page 4

    CO O LI NG HEA T I NG CO O LI NG HEA T I NG 2650 / 9050 2850/ 9730 3516/ 12000 4015/ 13700 820 785 1080 1104 1110 1150 1 500 1500 5. 69 5. 9 7. 6 7. 6 M odel of I ndoor Unit Fan M o tor Spe ed (r/ m i n) (H/M / L ) O ut put of F an M ot or (w) I nput of Heat er ( w) Fan M o tor Ca p aci t o r (uF) Fa n M o to r R L A ( A ) Fa n Ty p e - Pi e c e Di[...]

  • Page 5

    ASH-09AK ASH-13AK H IGH L Y Gre e A SG 102CV -B 7A T Q X A - 133uB 030 Rot ary Ro t o r y 18A 32 4. 05 5.1 875 1160 K A - 172- LY G N914 B 250- 150-141 E -5 ~43 -15 ~46 77 1-1. 6 2-1. 4 608X 495X 205 731X 495X 25. 4 830 850 30W 30 0. 345 0. 35 22 1400 1700 A x ia l f an -1 A x ial f an –1 400 400 A ut o def ros t A ut o def ros t T1 T1 II IP2 4 I[...]

  • Page 6

    Part name Part name Wall Pipe LED displayer Remote control window Guide louver Indoor unit Outdoor unit Front Panel Filter Air in Air out Drainage hose Air in Air out Manual switch Wireless remote control Wrapping T ape Set T emp Heat Cooling Connection pipe 3 LED displayer DRY Run[...]

  • Page 7

    Tube exit Air inlet Rear View Right Left Ceiling Wall-Mounting Plate W D H Outline and installation dimensions of indoor unit 4 Outline and installation dimension Outline and installation dimension Wall-Mounting Plate: ASH- 09 AK ASH- 1 3AK Mo d e l W ( ㎜ )H ( ㎜ )D ( ㎜ ) ASH-09AK 740 250 180 ASH-13AK 805 280 215[...]

  • Page 8

    Outline and installation dimensions of outdoor unit Unit:mm ASH-09AK , ASH-13AK Bolt Nut Wrench ｏｖｅｒ ｏｖｅｒ ｏｖｅｒ ｏｖｅｒ[...]

  • Page 9

    Electrical circuit diagram Electrical circuit diagram 5 5 5 5 5 ASH-09AK ASH-13AK[...]

  • Page 10

    6 6 6 6 6   Manual of functions of remote controller and operation method Manual 1 of functions of remote controller 6.1.1 Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) 6.1.2 Basic Functions Once energized, the compres sor should in no way be restart ed unless after 3-minute time interval at l[...]

  • Page 11

    T preset +2 ℃ T preset -2 ℃ T amb Compressor Outdoor fan Indoor fan Cooling D ry S t op 6 min . 6 min . 4 min. 4 min. low speed Run S t op 6.1.2.2.3 Protection  Antifreeze Protection Upon meeting the cooling condition, i f it is detected that the s y s t em is under a n tifreeze prot e c tion, the comp ressor and outdoor fan will be stopped,[...]

  • Page 12

    3.Other controls 1. Memory function Memory contents: Mode, up and down swing, Light, Setting temp., Setting fan speed, Ordinary setting Fahrenheit/Centigrade, after powered off, and powered on, it will run at the memory contents. If no timer setting function in last remote control order, the system will memorize the last remote control order, the s[...]

  • Page 13

    (6) Turbo function The turbo function is available in Cool and Heat modes. (7) Dry function Dry function is available in Cool and Dehumidifying modes. (8) Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. (10) Displayer Running figure and mode figure display Dual 8 display After powered on, the figure will be displa[...]

  • Page 14

    Manual 2 of functions of remote controller 1 . Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) Basic Functions Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least for the first energization, the compressor will be started without 3-minute lag. The [...]

  • Page 15

    DRY Modes When T amb. Tpreset 2 , the unit will run under DR Y cooling mode, in which case the compressor and outdoor fan will be started and the indoor fan will run at low speed. When Tpreset 2 T amb. Tpreset 2 , the unit will run under Dry mode, in which case the indoor fan will keep run at low speed, the compressor and outdoor fan will be stoppe[...]

  • Page 16

    Other controls Timer function Ordinary Timer setting: timer on: Under unit off, the timer on function could be set up, if timer on has arrived, controller will run at setting mode, the timer interval is 0.5hr, setting range is 0.5-24hrs. Timer off: Under unit off, the timer off function could be set up, if timer off has arrived, controller will run[...]

  • Page 17

    Turbo function The turbo function is available in Cool and Heat modes. Dry function Dry function is available in Cool and Dehumidifying modes. Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. Up and down swing control Displayer Running figure and mode figure display After powered on, the figure will be displayed, t[...]

  • Page 18

    D is sa ss em bl y Pr oc ed ur es Front Pane (09) Disassembly procedures for indoor unit 1. Disassemble the front panel, fi lter Filter Bend the g uide louver so th at t he m ovable lock of gu ide louver is release d to remove the gui de louv er. 2. Disassemble the guide louver Screw Operating Procedures / Photos D is sa ss em bl y Pr oc ed ur es 7[...]

  • Page 19

    Operating Procedures / Photos Sc rew off the scr ew, the n pr ess t he c las ps i n by till they loose, then lift up wards the electric cover . 4. Disassemble the electric cover 5. Disassemble water tray Elect ric cove r 5. Disasse mble the electri c box Screw off the grounding wire of the evaporator, remove the temperature sensor for the pipe, put[...]

  • Page 20

    Operating Procedures / Photos Screw off 4 screws fixing the motor cover and then take the motor cover out. Screw off the holding screw at the left shaft sleeve of the cross flow fan, pull out the motor, and re- move the cross flow fan. 7. Disassembling motor and cross flow fan 6. Disassembling the evaporator Screws CAUTION: When repair, Carefully t[...]

  • Page 21

    Op en the fr on t p ane l , Pu sh t he fi lte r u pw ard s t o unloo se the clasp, an d then pull out the two filter s. Front Pane (12) Disassembly procedures for indoor unit 1. Disassemble the front panel, f ilter Filter Bend the g uide louver so th at t he m ovable lock of gu ide louver is release d to remove the gui de louv er . 2. Disassemble t[...]

  • Page 22

    Operating Procedures / Photos Press the clasps in by till they loose, then lift up wa r ds the elec tric cov er. 4. Disassemble the electric cover 5. Disassemble water tray Elect ric cove r 5. Disassemble the electric bo x Screw off the grounding wire of the evaporator, remove the tube sensor and temp sensor support, put out the connection lines fo[...]

  • Page 23

    Operating Procedures / Photos Screw off 4 screws fixing the motor cover and then take the motor cover out. Screw off the holding screw at the left shaft sleeve of the cross flow fan, pull out the motor, and re- move the cross flow fan. Screw off 4 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to re[...]

  • Page 24

    Push the rotating shaft of front panel out wards to unloose the clasp, and then pull out the front panel . Front Panel (Conventional 09) Disassembly procedures for indoor unit 1. Disassemble the front panel, filter Filter Bend the guide louver so that the movable lock of guide louver is released to remove the guide louver. 2. Disassemble the guide [...]

  • Page 25

    Operating Procedures / Photos Screw off the screw, then press the clasps in by till they loose, then lift up wards the electric cover and the light board. 4. Disassemble the electric box cover 5. Disassemble water tray Electric box cover 6. Disassemble the electric box Loosen the grounding wire of the evaporator, re- move the temperature sensor for[...]

  • Page 26

    Operating Procedures / Photos Screw off 4 screws fixing the motor cover and then take the motor cover out. Screw off the holding screw at the left shaft sleeve of the cross flow fan, pull out the motor, and re- move the cross flow fan. 8. Disassembling motor and cross flow fan 7. Disassembling the evaporator Screws CAUTION: When repair, Carefully t[...]

  • Page 27

    Front Panel (Conventional 12) Disassembly procedures for indoor unit 1. Disassemble the front panel, filter Filter Bend the guide louver so that the movable lock of guide louver is released to remove the guide louver. 2. Disassemble the guide louver Screws Operating Procedures / Photos Guide louver Open the 2 screw covers at the front case and scre[...]

  • Page 28

    Operating Procedures / Photos 4. Disassemble the Light Board and electric cover 6. Disassemble water tray Electric cover 5. Disassemble the electric box Lossen the grounding wire of the evaporator, re- move the tube sensor and temp sensor support, put out the connection lines for the step motor and the indoor motor. Screw off the screws fixing the [...]

  • Page 29

    Operating Procedures / Photos Screw off 4 screws fixing the motor cover and then take the motor cover out. Screw off the holding screw at the left shaft sleeve of the cross flow fan, pull out the motor, and re- move the cross flow fan. Screw off 4 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to re[...]

  • Page 30

    (09/12) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos Unscrew the screw fixing the big handle,and then remove it downwards to take it out. Screw Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover. Unscrew the 4 screws fixing the rear grill to re- move it. 1. Disas[...]

  • Page 31

    Operating Procedures / Photos Unscrew the 5 screws fixing the panel and dextrorotate the front panel to pull it out from groove. Unscrew the 2 screws fixing electric box ,and then unscrew the 5 screws fixing the right side plate to remove it. 4. Disassemble Front Panel 6. Disassemble Electric Box 5. Disassemble Right Side Plate Right Side Plate Scr[...]

  • Page 32

    Operating Procedures / Photos Loosen the fastening nut fixing the axial flow fan with a spanner, and then take out the nut, spring gasket and flap gasket in turn. Axial Flow Fan Unscrew the 4 screws fixing the motor to take out the motor,and then unscrew the 2 screws fixing the motor support to take it out. Unscrew the fastening nut of the four-way[...]

  • Page 33

    Operating Procedures / Photos Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary. 10. Disassemble Capillary 1 1. Disassemble Gas and Liquid V alves Unscrew the two bolts fixing gas valve and liquid valve.Unsolder weld spots between gas valve and and air-return pipe to remove the gas valve. Unscr[...]

  • Page 34

    9 9 9 9 9 Failure and analysis The breaker trips at once when it is set to "ON". Measure insulation resistance to ground to see if there is any leakage. Trip of breaker or blow of fuse The breaker trips in few minutes when it is set to "ON" Check power supply circuit. Check if the plug is properly plugged in and make the loose c[...]

  • Page 35

    Improper set of temperature Adjust set temperature If cooling (heating) load is proper Check the forecasted load of cooling (heating) The refrigerant has leakage or is insufficient heck and fill the leakage, then vacuumize it and supplement the re- frigerant as required Leakage between the high pres- sure and the low pressure in- side the compresso[...]

  • Page 36

    The indoor fan motor is burned or breaks or has the heat protector malfunction. Replace the fan motor or the defective part. The built-in heat protector of the motor breaks frequently because the motor is abnormal. Replace the fan motor Wrong connection Make the correction connection based on the circuit drawing. The fan does not run when it is set[...]

  • Page 37

    Wrap of refrigerant pipe joint is not close enough. Re-wrap and make it tight. Water leakage Fan of indoor unit contacts other parts. Adjust fan location. Foreign object in indoor unit T ake out the foreign object. Compressor shakes too much. Adjust support washer of compressor, and tighten loosen screws. T ouch of pipeline of outdoor unit Separate[...]

  • Page 38

    PG motor locked protection H6: Probable reasons: 1. Air vents were blocked which may cause the fan speed is too slow; 2. Fan blade locked; 3. Motor locked; 4. Fan motor capacitor damaged; 5. Motor damaged (ordors, winding, open circuit or shortcircuit are not normal, when testing the winding, pls distinguish whether the motor body cause temperature[...]

  • Page 39

    P ARTS GUID E AS H - 09 A K , AS H - 1 3A K KING SERIE S[...]

  • Page 40

    [...]

  • Page 41

    Contents 04..………………………………….......................................................ASH-09AK Indoor unit 06..…………………………………………………………………...…ASH-13AK Indoor unit 08..…………………………………………………………………....ASH-09AK Outdoor unit 10..……?[...]

  • Page 42

    Explosive view and spare parts list of indoor unit ASH-09AK[...]

  • Page 43

    Part code Date 1 Wall-Mounting Frame 01252220 1 2 Rear Case 222020572 1 3 Evaporator Pipe Cover 06122001 1 4 Drainage Pipe 05230014 1 5 Pipe Clamp 24242004 1 6 Cross Flow Fan 10352001 1 7 Fan Bearing / 1 8 Ring of Bearing 76512203 1 9 Water Tray 2018205201 1 10 Swing Louver 10512079 12 11 Swing link 10582052 1 12 Manual Lever 10582027 2 13 Evaporat[...]

  • Page 44

    Explosive view and spare parts list of indoor unit ASH-13AK[...]

  • Page 45

    Part code Date 1 Wall-Mounting Frame 0125221701 1 2 Rear Case 22202451 1 3 Drainage Pipe 05230014 1 4 Cross Flow Fan 10352012 1 5 Fan Bearing 76512210 1 6 Ring of Bearing 76512206 1 7 Decoration Plate 20192023 1 8 Water Tray 201824263 1 9 Swing Louver 10512110 14 10 Left Linkage Lever 10582045 1 11 Right Linkage Lever 10582017 1 12 Left Louver Supp[...]

  • Page 46

    Explosive view and spare pa rts list of outdoor unit ASH-09AK[...]

  • Page 47

    Part code Date 1 Front Grill 22413431 1 2 Axial Flow Fan 10333004 1 3 Front Plate 01533012 1 4 Metal Base 01203622P 1 5 4-way rever -sing valve compon e 03023792 1 6 4-way valve 43000402 1 7 4-way valve coil 43000400 1 8 Capillary Assy 030036883 1 9 Compressor ASG102CV-B7A T 00100423 1 10 Handle 26233433 1 11 Valve 07100005 1 12 Valve 07100003 1 13[...]

  • Page 48

    Explosive view and spare pa rts list of outdoor unit ASH-13AK[...]

  • Page 49

    Part code Date 1 Front Grill 22413431 1 2 Nut M6 70310131 1 3 Axial Flow Fan 10333004 1 4 Front Plate 01533012 1 5 Metal Base 012032292 1 6 4-way Valve 430004032 1 7 4-way Valve Coil 43000400 1 8 Compressor QXA-133uB030 00120223 1 Overload Protector built in 1 Compressor Gasket 自  3 9 Nut with Washer M8 70310011 3 10 Valve Support 01713041 1 1[...]