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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Slant/Fin Oil-fired Boiler, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Slant/Fin Oil-fired Boiler one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Slant/Fin Oil-fired Boiler. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Slant/Fin Oil-fired Boiler should contain:
- informations concerning technical data of Slant/Fin Oil-fired Boiler
- name of the manufacturer and a year of construction of the Slant/Fin Oil-fired Boiler item
- rules of operation, control and maintenance of the Slant/Fin Oil-fired Boiler item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Slant/Fin Oil-fired Boiler alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Slant/Fin Oil-fired Boiler, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Slant/Fin service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Slant/Fin Oil-fired Boiler.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Slant/Fin Oil-fired Boiler item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P A GE Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation Requirements: Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C[...]
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Page 2
2 INTREPID Standard working pressure 30 psi water , 15 psi steam. All boilers hydrostatically tested — A.S .M.E. * For f orced hot water heating systems where the boiler and all piping are located within the area to be heated, the boiler may be selected on the basis of gross D .O.E. capacity output. The net I=B=R output ratings shown are based on[...]
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Page 3
I NTREPID 3 BOILER LOCA TION Provide a le v el, solid f oundation f or the boiler . Location should be near the chimney so that the Flue Pipe Connector or Breeching to the chim- ney is short and direct. A. The foundation m ust be capable of supporting the weight of the boiler when filled with water: B. The Intrepid Boiler has full wet base sections[...]
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Page 4
4 INTREPID Any oil-fired boiler must ha v e a steady draft* and an ample supply of combustion air at all times during firing. If air supply or chimney dr aft* is unreliable , CO 2 and ov erfire draft* will change unpredictab ly . DO NO T v ent this boiler to the same chimney flue used b y a fireplace or coal or wood burning furnace or boiler. The d[...]
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Page 5
I NTREPID 5 Figure 3a. Appliances located in confined spaces. Air from inside the building. See T able 2 (2.3). Figure 3b. Appliances located in confined spaces. Air from out- doors. See T able 2 (2.4). Figure 3c. Appliances located in confined spaces. Air from out- doors through ventilated attic. See T able 2 (2.4). Figure 3d. Appliances located i[...]
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Page 6
6 INTREPID INST ALLING CONTROLS AND A CCESSORIES ON BOILER UNITS Note : Jac ket m ust be installed on boiler units prior to installation of trim. I. STEAM BOILER TRIM, see page 2 f or tapping locations, and figure 4 for illustr ation of steam boiler . A. Steam pressure gauge and pressure cut-out, install in tapping n o . 4, figure 4. B. Gauge glass[...]
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Page 7
I NTREPID 7 C . HO T W A TER RADIA TION VENTING - Manual air v ents should be installed at the top of all "drops"(where piping goes downward). Air must be vented or purged from all z one lines to permit proper system heating. D . PUMP LOCA TION-Locating low-head pump(s) on retur n to boil- er is only acceptable in residences of one or two[...]
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Page 8
8 INTREPID VENT PIPING AND DRAFT REGULA T OR A. V ent pipes must be installed having the same diameter as the boiler outlet. (See page 2) B. V ent pipes and breeching must be pitched upward a minimum of 1/4" per foot. C . Connect vent pipe to the chimney using as f ew elbows as possible . D . Horizontal vent connector into the chimne y should [...]
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Page 9
I NTREPID 9 CLEANING AND FILLING A NEW STEAM BOILER I. BEFORE USING STEAM BOILER A. Check burner to be cer tain it is ready for firing. DO NO T FIRE into an empty boiler . B. Be prepared to heat raw water to at least 180°F . as soon as it is introduced into the boiler . This procedure will remove dissolv ed, corrosive gases . C . Provide drain lin[...]
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Page 10
1 0 INTREPID CA UTION: When flushing float type low water cut-off control, hot water and steam will flow out the b low do wn valv e . Blow down v alve is illus- trated below . A. SPECIAL FLUSHING INSTRUCTIONS For ne w boiler installed in old system. Installation of new boiler ma y break loose a hea vy accumulation of sediment and scale from old pip[...]
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Page 11
I NTREPID 11[...]
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Page 12
1 2 INTREPID B ASIC MODULE WIRING (less circulator) WIRING FOR P ACKA GED STEAM BOILER EQ UIPPED WITH McDONNELL NO .67 L.W .C.O .[...]
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Page 13
I NTREPID 13 WIRING FOR P ACKA GED STEAM BOILER F or alternate option PS-801-120 L.W .C.O . or Hydrole vel Cyc le Gar d 450 L.W .C.O . BOILER WIRING DIA GRAM FOR RIELLO[...]
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Page 14
1 4 INTREPID S TEAM BOILER WIRING FOR RIELLO BURNER AND McDONELL M ILLER P .S. 801 L.W .C.O . FOR CONNECTION T O LINE V OL T A GE W ALL THERMOST A T (BY O THERS) W A TER BOILER WIRING FOR RIELLO BURNER AND HIGH LIMIT , LINE V OL T A GE W ALL THERMOST A T (BY OTHERS)[...]
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Page 15
I NTREPID 15[...]
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Page 16
1 6 INTREPID BURNER D A T A – BECKETT CF-375 BURNERS FOR P A CKA GED BOILERS ONL Y ( For knoc k ed-down & boiler b urner units see publication no . TR-42KB) TR-60 CF-375 2.60 2.25 45˚ P HA GO 135 10 3 1 TR-60 CF-375 2.85 2.25 45˚ P HA GO 160 10 2 2 TR-70 CF-375 3.00 2.5 45˚ SS HA GO 145 10 4 3 TR-70 CF-375 3.10 2.5 45˚ SS HA GO 155 10 4 4[...]
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Page 17
I NTREPID 17[...]
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Page 18
1 8 INTREPID NO TE: ELECTRODES ARE PRESET A T THE F ACT ORY . REGULA TION OF THE TURBULA TOR AND AIR SHUTTER FOR PROPER COMBUSTION T urbulator Setting 1. Loosen nut, 1, then turn the screw , 2, until the index marker , 3, is aligned with the correct index n umber . 2. Retighten the retaining nut, 1. TURBULA T OR SETTINGS - RIELLO 40 SERIES The numb[...]
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Page 19
I NTREPID 19[...]
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Page 20
2 0 INTREPID[...]
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Page 21
I NTREPID 21 I. EXTENDED SHUTDOWN, CLEANING OR REMO V AL OF BOILER FROM SER VICE. D ANGER: Use CA UTION when handling chemicals and draining hot w ater from a boiler . Scalding water and/or chemicals can cause per - manent injur y to the skin, e y es and respir ator y system. A. Shut down burner by disconnecting all electrical power to the burner b[...]
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Page 22
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Page 23
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Page 24
SLANT/FIN CORPORA TION, Green vale, N.Y . 11548 • Phone: (516) 484-2600 F AX: (516) 484-5921 • Canada: Slant/Fin L TD/L TEE, Mississauga, Ontario www .slantfin.com[...]