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Smith Cast Iron Boilers 19A SERIES manual

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Table of contents for the manual

  • Page 1

    19IOM-5 WESTCAST, INC. 260 NORTH ELM STREET WESTFIELD, MA 01085 TEL. (413) 562-9631 FAX (413) 562-3799 INST ALLER READ THESE INSTR UCTIONS CAREFULL Y . THEY WILL SA VE TIME IN ASSEMBLING BOILER 19A SERIES BOILER INST ALLA TION INSTR UCTIONS STEAM OR W A TER HEA TING PRESSURIZED FOR FIRING OIL, GAS OR COMBINA TION GAS/OIL DESIGNED AND TESTED ACCORDI[...]

  • Page 2

    PAGE 2 19A SERIES BOILER INST ALLA TION INSTRUCTIONS — 3640 Bur ner Mounting Plate, P o werflame - 9 1 / 8 " Opening 13 60023 Bur ner Mounting Plate Rope, 1 / 4 " 14 60434 Bur ner Mounting Plate Insulating Block 14 60430 Bur ner Mounting Plate Insulating Block (Beck ett Burner) 15 60331 Upper P ort Hydronic Seal 16 60332 Lower P or t Hy[...]

  • Page 3

    3. CODES AND REGULATIONS All work in connection with the boiler, burner and controls must be performed in strict accordance with requirements of state and local authorities having jurisdiction over boiler installations. FIGURE 1 In the absence of such local requirements, the following should govern: A.S.M.E. Section IV - “ Heating Boilers" A[...]

  • Page 4

    CAUTION Due to the fact that the sections are top heavy, it is absolutely necessary that the back section be supported in such a manner as to prevent its falling and causing potential serious bodily injury while preparing to add the next section. One such way would be to insert a piece of 3" x 36" piping in the lower port. NOTE Some secti[...]

  • Page 5

    2. Water Boilers – The assembled boiler shall be subjected to a hydrostatic test pressure not less than 1-1/2 times the maximum allowable working pressure. 3. The required test shall not exceed the test pressure by more than 10 PSI. Excessive torque on draw rods may damage castings. Do not exceed the torque shown in TABLE 3. In a cold environment[...]

  • Page 6

    TABLE 5 Feed water makeup requirements. NOTE These recommendations are considered normal for compact buildings on the basis of 80% receiver use. Where buildings are spread out, additional receiver capacity may be necessary because of the extended time required for condensation to return to the receiver. 9. WATER PIPING See FIGURE 5 for acceptable w[...]

  • Page 7

    FIGURE 6 — TANKLESS PIPING FIGURE 7 — DUAL TANKLESS PIPING 12. BURNER MOUNTING PLATE & TARGET WALL The new target wall used on 3-6 section boilers must be positioned with the flat side tight against the rear casting and with the bottom side resting on the floor of the combustion chamber. No glues or fasteners are used to secure the target w[...]

  • Page 8

    19A SERIES BOILER INST ALLA TION INSTRUCTIONS PAGE 8 15. CONTROL LOCATIONS NOTE Jacket front panel should be in place before controls on front of front section are installed. Refer to FIGURE 11 showing locations recommended for steam and water boiler limit and operating controls. Note the requirement for an operating temperature control whenever a [...]

  • Page 9

    19A SERIES BOILER INST ALLA TION INSTRUCTIONS 19. OWNERS INSTRUCTIONS A . For best performance of the boiler, the following suggestions should be performed by a qualified boiler room technician, through a regular program of maintenance and adjustment to obtain the following. 1. Oil burner combustion: 12 to 12 1/2 + % CO2, zero smoke, smooth lightof[...]

  • Page 10

    19A SERIES BOILER INST ALLA TION INSTRUCTIONS FIGURE 11 PAGE 10 “A” - 1" TAP, PRESSURE CONTROLS “B” - 1 1/4" TAP, STEAM SAFETY VALVE “C” - 1" TAP, OPTIONAL LWCO “D” - 3/4" TAP “A” “B” VENT CONNECTION 3/4" TAP STD. 3" “A” 4" TAP CLEANOUTS 3" RETURN TAP NORMAL STEAM WATER LINE OPTION[...]

  • Page 11

    19A SERIES BOILER INST ALLA TION INSTR UCTIONS vision problems loss of muscle control weakness dizziness headaches nausea W ARNING shortness of breath unclear thinking unconsciousness Any appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of producing carbon monoxide (CO). Carbon Monoxide (CO) is a gas which is odorles[...]

  • Page 12

    WESTCAST, INC. 260 NORTH ELM STREET WESTFIELD, MA 01085 TEL. (413) 562-9631 FAX (413) 562-3799[...]