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A good user manual
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Table of contents for the manual
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Page 1
A TT A CHMENT OPERA T OR’S MANU AL Clean Sweep T riple Catcher Mfg. No. Description 1694499 Clean Sweep Triple Catcher 1726794 Rev. 00 Rev. Date 02/2004 TP 100-4032-00-AT-SN Clean Sweep T riple Catc her[...]
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Page 2
1 Initial Collector Assembl y Assemble Catcher Bags ................................13 Install Cov er ...................................................13 Removing & Re-attac hing the T riple Catcher Removing the Gr ass Catcher ........................14 Reattaching the Grass Catcher .....................15 Hard ware Identification & T orq[...]
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Page 3
2 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian- gle in text signifies important cautions or warnings which must be followed. SAFETY DECALS This u[...]
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Page 4
3 BEFORE OPERA TION Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged. For efficient bagging, air circulation under the mower deck, through the chute and into the bag[...]
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Page 5
Initial T urbo Installation 4 50" 44" 35 49 48 7 8 6 4 5 Existing Hardware (Bolt, W asher , Lockw asher , & Nut) 40 41 42 43 22 38 44 1 1 2 3 9 18 18 15 16 17 8 14 13 Existing Pulley & Spacer T orque to 55-70 ft. lbs. 24 25 26 27 32 31 30 36 37 38 22 39 19 27 8 27 34 27 45 11 21 2 22 20 23 33 29 10 12 47 46 17 28 Existing Hardware[...]
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Page 6
Initial T urbo Installation 5 Install Deflector Hinge Assembly 1. Remove the bolts (A, Figure 2) securing the RH arbor cover, then remove the cover from the deck. Discard the cover and bolts (A). 2. Remove and discard the plastic plugs from the deck at the locations used by bolts (F & B, Figure 5). 3 Slide the deflector rod (D) through the pivo[...]
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Page 7
Initial T urbo Installation 6 Install Deflector 1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bot- tom of deflector). 2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylock nuts. A C B Figure 6. Install Deflector A. 13/64 Hole Locatio[...]
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Page 8
Initial T urbo Installation 7 Install Idler Assembl y & Belt Cover 1. See Figure 9. Remove and discard the two taptite screws from locations (E). 2. Insert two 5/16-18 x 7/8 capscrews (C) through the mower deck and arbor. Tighten the capscrews. 3. Mount the idler pulley assembly (A) to the deck using the two 5/16-18x 7/8 capscrews (C) and 5/16-[...]
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Page 9
Initial T urbo Installation 8 Install Belt Cover Plate 1. Attach the belt cover plate (B, Figure 13 & 14) to the support bracket (E) using a 5/16-18 x 1 capscrew (C), washer (D) and nylock nut (F). NOTE: This cover plate must be able to pivot on the support bracket. Different belt covers are required for different applications. Refer to Figure [...]
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Page 10
Initial T urbo Installation 9 Mower Dec k Arbor Pulley Mower Dec k T urbo Drive Pulle y T urbo Drive Pulley Idler Pulleys T o Slack en Belt CA UTION Before you begin operating the unit with the Turbo attached, be certain you have read all of the safety and operational information on the last page of this instruction sheet, as well as the Operator?[...]
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Page 11
Initial Counter Balance & W eight Carrier Installation 10 Figure 1. Counter Balance Installation Figure 2. Front Weight Carrier Installation A. Washer, 5/16 E. Clips, Safety B. Capscrew, 5/16-18 x 1 F. Carrier, Weight C. Locknut, 5/16-18 G. Holes D. Rod B D A L F G H K I J E C M A. Rear Deck Lift Lever B. Trunnion (Existing) C. Hair Pin (Existi[...]
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Page 12
Initiai Hitch & T ube Installation 11 Figure 1. Install Hitch Plate A. Hitch Plate D. Locknuts, 1/2-13 B. Heat Shield E. Upper & Lower C. Capscrews Hex, Bumper 1/2-13 x 1-1/4 F. Exisitng Holes Figure 3. Install Back Plate A. Back Plate and Support C. Hitch Plate B. Hair Pin D. Rod B A D C Figure 2. Install Hitch Assembly A. Back Plate G. Ca[...]
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Page 13
Initial Hitch & T ube Installation 12 Figure 4. Assemble Tubes & Deflector A B G D H K F M L E C A. Deflector B. Back Plate C. Capscrew, 5/16-18 x 1 D. Socket E. Washer, 5/16 F. Locknut, 5/16-18 G. Upper Tube H. Middle Tube I. Lower Tube J. Washer K. Capscrew, #10-32 x 1/2 L. Nut, #10-32 M. Clip N. Holes A Figure 6. Mount Deflector and Tube[...]
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Page 14
Initial Collector Assembly 13 COLLECT OR ASSEMBL Y Assemble Catcher Ba gs 1. See Figure 1. Insert the wire hoop (H) through the cloth bag (B). 2. Install the clamp (E) and hanger bracket (D). Secure with two 5/16-18 x 3/4 carriage bolts (C), lockwashers (G) and nuts (F). Install Cover 1. See Figure 2. Hook the bags (A) on the back plate (B). Note: [...]
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Page 15
Removing & Re-attaching Grass Catcher 14 REMOVING & RE-A TT ACHING THE GRASS CA TCHER Removing the Grass Catcher & tubes 1. Remove the hair pin clips (D, Figure 1) and hinge pins (B) and remove the cover (A). 2. Remove the bags (A, Figure 2) by lifting them off their hooks. Empty any grass out the bags. 3. Unclip middle and lower tube a[...]
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Page 16
Removing and Re-attaching Grass Catcher 15 Figure 8. Install HInge Pins A. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip A B C D Figure 7. Install Cover A. Cover C. Hinges B. Bags A C B Figure 6. Bags A. Bags B. Back Plate A Re-attaching the Grass Catcher 1. Set the back plate and support (A, Figure 5) onto pins of hitch plate (C). Secure with rod ([...]
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Page 17
FRONT WEIGHT CARRIER GROUP Manu al No . 1 6944 99 CLEAN SWEEP TRIPLE CATCHER SERIES 0 4[...]
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Page 18
FRONT WEIGHT CARRIER GROUP Footnotes: Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 5 Part No Descri p tion Item Qt y Note 1 504908 2 1 MOU NT - WEI GH T CONSUMER Z TWIN & TRIPLE BAGG ER 986507- 01 2 1927557 4 NUT-HEX FL. WHIZ LK. .312-18 3 19 19326 4 WASHER .312 4 1921 333 4 CAPSCREW-HEX HD .312-18 X 1.00 5 5049143 1 R OD - RET AI NIN[...]
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Page 19
TRIPLE CATCHER GROUP Manu al No . 1 6944 99 CLEAN SWEEP TRIPLE CATCHER SERIES 0 6[...]
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Page 20
TRIPLE CATCHER GROUP Footnotes: Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 7 Part No Descri p tion Item Qt y Note 1 17 17025 1 COVER ASSEMBLY CONSUMER Z TRIPLE BAGGER 986509 - 01 2 1717082 1 SEAL 3 16 75707 3 TUBE - CLIP GR ASS BAG 4 19 31333 6 CARRIAGE BOLT .312-18 X .75 5 17038 07 3 HA NG ER 6 17 03855 3 HOOP - BASKET FRAME 7 16720 23[...]
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Page 21
TUBE & HITCH GROUP Manu al No . 1 6944 99 CLEAN SWEEP TRIPLE CATCHER SERIES 0 8[...]
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Page 22
TUBE & HITCH GROUP Footnotes: Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 9 Part No Descri p tion Item Qt y Note 1 504915 2 1 LOW ER T UBE CONSUMER Z TRIPLE BAGGER 986506 - 02 2 1960 404 5 SCREW-TRUSS HD. #10-24 X .75 3 19 60096 5 WASHER .312 4 19 33896 5 NUT-HEX N YLOCK #10-24 5 50 49151 1 TUBE-MID SECTI ON 12 19 60033 1 HAIRPI N CL[...]
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Page 23
TURBO MOUNTING GROUP Manu al No . 1 6944 99 CLEAN SWEEP TRIPLE CATCHER SERIES 0 10[...]
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Page 24
TURBO MOUNTING GROUP Footnotes: Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 11 Part No Descri p tion Item Qt y Note 1 17 13523 1 NUT - SLEEVE . 562-18 x .75 CONSUMER Z TWIN & TRIPLE BAGG ER 986508 - 02 2 16 03592 1 WASHER .88 ID X 1.75 OK X .08 3 50 49088 1 SPACER - PULLEY 4 170994 1 1 PULL EY - 4. 3 OD X 1.0 ID 5 171362 3 1 HUB - DO[...]
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Page 25
TURBO MOUNTING GROUP Manu al No . 1 6944 99 CLEAN SWEEP TRIPLE CATCHER SERIES 0 12[...]
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Page 26
TURBO MOUNTING GROUP Footnotes: Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 13 Part No Descri p tion Item Qt y Note 41 1916965 1 LOCKWASHER .375 42 1704768 1 BRACKET - Z 43 1724373 1 BRACKET - L 44 108717 1 SPACER 45 1714817 1 PULLEY - IDLER 2.75 OD X .38 ID 46 19 23701 1 CAPSCREW .37 5-16 X 2 .0 47 1705142 1 BELT-V 37.68” (USE ON 44?[...]
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Page 27
16 T orque Specification Chart FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 [...]
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Page 28
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.[...]