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Snapper 5901275 manual

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Table of contents for the manual

  • Page 1

    Not for Reproduction 5103834 Rev C Mfg. No. Description 5900528 400ZB2748, Snapper 400Z Zero-Turn Rider with 48” Mower 5901275 400ZB2548, Snapper 400Z Zero-Turn Rider with 48” Mower 400Z Series Zero-Turn Riding Mower Operator’s Manual[...]

  • Page 2

    Not for Reproduction PRODUCT REFERENCE D ATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DA TA Engine Make Engine Model Engine T ype/Spec Engine Code/Serial Number Thank you for purchasing this quality-built SNAPPER product. We’re pleased that you’ve placed yo[...]

  • Page 3

    Not for Reproduction 1 Operator Safety .................................................. 2 Safety Rules and Information .................................2 Safety Decals ..........................................................8 Safety Interlock System ..........................................9 Features & Controls ............................[...]

  • Page 4

    Not for Reproduction 2 Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a[...]

  • Page 5

    Not for Reproduction 3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length[...]

  • Page 6

    Not for Reproduction 4 Operator Safety Fuel and Maintenance Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at le[...]

  • Page 7

    Not for Reproduction 5 Operator Safety 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Reduced footing could ca[...]

  • Page 8

    Not for Reproduction 6 Operator Safety 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period. Slope Operation Slopes are[...]

  • Page 9

    Not for Reproduction 7 Operator Safety Service and Maintenance To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline container[...]

  • Page 10

    Not for Reproduction 8 www.snapper.com Operator Safety Safety Decals Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals. 1 2 3 1 2 2 3 WARNING If any safety decals become worn or damaged, and cannot be read, orde[...]

  • Page 11

    Not for Reproduction 9 Operator Safety Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if: • P[...]

  • Page 12

    Not for Reproduction 10 www.snapper.com Features and Controls Identification Numbers BRIGGS & STRA TT ON CORPORA TION / Milwaukee, WI 53201 WWW .XXXXXXXXXX.COM 1-800-XXX-XXXX Assembled in USA PRODUCT ID. X, XXX, XXXXXXXX MODE L NO. XXXXXXX-XX SERIA L NO. XXXXXXXXXX SAMPLE When contacting your authorized dealer for replacement parts, service, or[...]

  • Page 13

    Not for Reproduction 11 Features and Controls Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the Operation[...]

  • Page 14

    Not for Reproduction 12 www.snapper.com Features and Controls Instrument Control Panel: A B C D E Figure 2B. Instrument Control Panel Callout Description A Throttle Control B Choke C PTO (Power Take Off) Switch D Ignition Switch E Hour Meter Throttle Control: The throttle controls engine speed. Move the throttle forward to increase engine speed and[...]

  • Page 15

    Not for Reproduction 13 Operation General Operating Safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to [...]

  • Page 16

    Not for Reproduction 14 www.snapper.com Operation Figure 5. Seat Adjustment A. Seat Adjustment Lever Seat Adjustment See Figure 5. The seat can be adjusted forward and backward. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. Figure 4. Checking Tire Pressure Check Tire Pressures T[...]

  • Page 17

    Not for Reproduction 15 Operation Foot Pedal Adjustment The deck lift foot pedal can be adjusted to accommodate the operator’s height for optimal comfort. To adjust pedal position: 1. Remove the foot pedal (A, Figure 7) from the pedal mount tab (B). 2. Remove the pedal mount hardware (C) and rotate the tab 180 degrees. 3. Reinstall the pedal moun[...]

  • Page 18

    Not for Reproduction 16 www.snapper.com Operation Starting the Engine 1. While sitting in the operator’s seat, engage the parking brake by pulling the parking brake lever up, make sure the PTO switch is disengaged (pressed down fully) and the ground speed control levers are locked in the NEUTRAL position. 2. NOTE: A warm engine may not require ch[...]

  • Page 19

    Not for Reproduction 17 Operation Zero Turn Driving Practice The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit acce[...]

  • Page 20

    Not for Reproduction 18 www.snapper.com Operation Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the end of the row. 2[...]

  • Page 21

    Not for Reproduction 19 Operation Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the ground speed control levers are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see Starting The Engine ). 3. Set the mower cutting height (see Mowing Height Adjustment ). 4. Set the throttle to FULL[...]

  • Page 22

    Not for Reproduction 20 www.snapper.com Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter[...]

  • Page 23

    Not for Reproduction 21 Operation Attaching A Trailer The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 18) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes. The surfac[...]

  • Page 24

    Not for Reproduction 22 www.snapper.com Maintenance NOTICE Do not use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result. Maintenance Schedule The following schedule should be followed for normal care of your rider and mower. You w[...]

  • Page 25

    Not for Reproduction 23 Maintenance Fuel Filter The fuel filter is located in the fuel line between the fuel tank and the carburetor, near the fuel pump. If filter is dirty or clogged, replace as follows: 1. Disconnect the negative battery cable. 2. Place a container below the filter to catch any spilled fuel. 3. Using pliers, open and slide the ho[...]

  • Page 26

    Not for Reproduction 24 www.snapper.com Maintenance Lubrication Lubricate the unit at the locations shown in Figures 20 through 23 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm Use grease fittings when present. Disassemble par[...]

  • Page 27

    Not for Reproduction 25 Maintenance Figure 24. Checking Transmission Oil Level A. Transmission Oil Reservoirs B. “FULL COLD” mark A B C heck / Fill Transmission Oil Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. Locate the transmission oil reservoirs (A, Figure 24) located on the seat support pl[...]

  • Page 28

    Not for Reproduction 26 www.snapper.com Maintenance Figure 26. Loosening the Mower Blade for Removal Figure 27. Inspecting the Mower Blade Tips A. Mower Blade Cutting Edge B. Square Corner C. Air Lift D. Wear Measurement - DISCARD Mower Blade If greater than .5” (12,7 mm) B D A B C Figure 28. inspecting the Mower Blade Air Lifts A. New Mower Blad[...]

  • Page 29

    Not for Reproduction 27 Maintenance Figure 31. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Flat Washer C. Mower Blade Air Lift (Points Up For Installation) D. 4 X 4 Wooden Block D A B A B Figure 29. Sharpening the Mower Blade A. Mower Blade Bevel B. Mower Blade Cutting Edge Figure 30. Balancing the Mower Blade A. Nai[...]

  • Page 30

    Not for Reproduction 28 www.snapper.com Maintenance Figure 32. Control Lever Adjustment A. Placement Hardware B. Ground Speed Control Lever A B Figure 33. Top Speed Adjustment A. Top Speed Adjustment Bolt B. Control Lever Base C. Alignment Hardware B A C Neutral Adjustment If the tractor “creeps” while the ground speed control levers are locked[...]

  • Page 31

    Not for Reproduction 29 Maintenance Figure 34. Parking Brake Adjustment A. Brake Spring B. First Measurement - .50” (1,27 cm) C. Brake Spring Rod D. Lock Nut E. Second Measurement - .375” (0,95 cm) F. Set Collar G. Brake Shaft Weldment A B E G C D F P arking Brake Adjustment 1. Disengage the PTO, stop the engine, engage the parking brake, and r[...]

  • Page 32

    Not for Reproduction 30 www.snapper.com Maintenance Return-to-Neutral Adjustment To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers into the operating position, pull the levers rearward and release.[...]

  • Page 33

    Not for Reproduction 31 Maintenance Figure 36. Check Lift Rod Timing Figure 37. Adjust Lift Rod Timing Figure 38. 2 x 4 Locations Deck Rod Timing Adjustment 1. Park the machine on a flat, level surface. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. Rear tires must be inflated to 15 psi (1,03 bar); fr[...]

  • Page 34

    Not for Reproduction 32 www.snapper.com Maintenance Mower Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Lower the mower deck to its lowest cutting position and remove the mower deck guards. 3. Using a 1/2” [...]

  • Page 35

    Not for Reproduction 33 Maintenance bar CLOCKWISE and install the belt on the stationary idler pulley (B). Carefully release the tension on the breaker bar. 7. Reinstall the mower deck guards. 8. Run the mower under no-load condition for about 5 minutes to break-in the new belt. Check the Mower Belt Idler Tensioner Spring Length 1. Park the machine[...]

  • Page 36

    Not for Reproduction 34 www.snapper.com Maintenance 5-7/8” (14.92 cm) Figure 44. Hydraulic Pump Drive Belt Replacement A. Pump Drive Belt B. Crankshaft Pulley C. Pump Pulley D. Idler Pulley E. Idler Arm F. Spring G. Spring Anchor Eyebolt H. Stationary Idler Pulley B D A C H C Hydraulic Pump Drive Belt Replacement 1. Park the tractor on a smooth, [...]

  • Page 37

    Not for Reproduction 35 Maintenance Figure 45. Battery Compartment A. Positive (+) Cable & Terminal B. Negative (-) Cable & Terminal Battery Maintenance NOTE: This unit is equipped with a maintenance-free BCIU1 battery. Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative (black) cable first (B, Figure 45). 2.[...]

  • Page 38

    Not for Reproduction 36 www.snapper.com Maintenance BATTERY SERVICE Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts. A dead ba[...]

  • Page 39

    Not for Reproduction 37 Maintenance A C B D D A E F This hook-up is for negative grounded vehicles. Callout Description A To Starter Switch B Starting Vehicle Battery C To Ground D Jumper Cable E Discharged Vehicle Battery F Engine Block Make sure vehicles do not touch. Figure 47. Jump Starting speed. Remove the cable connection at the engine or fr[...]

  • Page 40

    Not for Reproduction 38 www.snapper.com Maintenance Storage Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for hu[...]

  • Page 41

    Not for Reproduction 39 Troubleshooting Troubleshooting Chart While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedi[...]

  • Page 42

    Not for Reproduction 40 www.snapper.com Troubleshooting Rider Troubleshooting Continued. P roblem C ause Remedy Engine runs, but rider will 1. Transmission release lever(s) 1. Move the transmission release lever(s) to not drive. in “open” position. the “closed” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips.[...]

  • Page 43

    Not for Reproduction 41 Troubleshooting TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 7. Not overlapping enough when turning. 1. Sharpen y[...]

  • Page 44

    Not for Reproduction 42 www.snapper.com Specifications ENGINE: 27 Gross HP* Briggs & Stratton Professional Series Make Briggs & Stratton Model 44Q777-0146-G1 Displacement 44.2 Cu. in (724 cc) Electrical System 12 volt starter, 16 amp. alternator; Battery: 340 CCA Oil Capacity 2.0 US qt. (1,9 L) w/ filter 25 Gross HP* Briggs & Stratton C[...]

  • Page 45

    Not for Reproduction 43 Topic Text THIS IS A 15 DEGREE SLOPE INSTRUCTIONS 1. Fold this page along the dotted line indicated ab ov e. 2. Align the left edge of this guide with a vertical tree , a power line pole , a fence post, or any vertical structure . 3. Compare the angle of the fold with the angle of the hill. SLOPE INDENTIFICA TION GUIDE ALIGN[...]

  • Page 46

    Not for Reproduction Notes[...]

  • Page 47

    Not for Reproduction BRIGGS & STRA TT ON PRODUCT S W ARRANTY POLIC Y September 2012 LIMITED W ARRANTY Briggs & Stratton warr ants that, during the warranty period specified below , it will repair or replace, free of charge , any part that is defectiv e in material or workmanship or both. T ransportation charges on product submitted f or rep[...]

  • Page 48

    Not for Reproduction 1-800-317-7833 www .snapper .com Zero-Turn Riding Mower Operator’s Manual[...]