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Snapper CZT19481KWV manual

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Table of contents for the manual

  • Page 1

    Safety Instructions & Operator's Manual for Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and p ay p articular attention to the "IMPORT ANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power equip- ment can be dangerous if used improperly . Also keep in mind that SAFET[...]

  • Page 2

    2 ! ! IMPORT ANT SAFETY INSTRUCTIONS W ARNING: This powerful cutting machine is capable of amput ating hands and feet and can throw object s that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must underst and th[...]

  • Page 3

    3 ! ! IMPORT ANT SAFETY INSTRUCTIONS PREP ARA TION (Continued From Previous Page) 3. Dat a indicates that operators age 60 and above, are involved in a large percent age of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and oth- ers from serious injury . 4. Handle fuel [...]

  • Page 4

    4 ! ! IMPORT ANT SAFETY INSTRUCTIONS OPERA TION (Continued From Previous Page) 16. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When towing, travel slowly and allow extra dist ance to stop. 17 . DO NOT operate engine in enclosed areas. Engine exhaust gases cont ain carbon monoxide, a deadly poi- son. [...]

  • Page 5

    5 T ABLE OF CONTENTS IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 T ABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SECTION 1 - F AMILIARIZA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 6

    6 Section 1 - F AMILIARIZA TION IMPORT ANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Cont act your Snapper dealer if you have questions. FIGURE 1.1 1.1 INTRODUCTION This manual has been prepared for the operators of the SNAPPER COMMERCIAL MID MOUNT ZERO TURNING HYDRO DRIVE.[...]

  • Page 7

    7 Section 2 - SAFETY MESSAGES AND SYMBOLS DANGER ! ROT A TING P ARTS KEEP A W A Y FROM MOVING P ARTS P ARKING BRAKE LEVER OPERA TION MOTION CONTROL LEVER OPERA TION WEAR HEARING PROTECTION W ARNING ! A VOID SERIOUS INJUR Y OR DEA TH[...]

  • Page 8

    FUEL GAUGE (2) CONTROL P ANEL IDENTIFICA TION DANGER! ROT A TING BLADES KEEP CHILDREN AND OTHERS OUT OF MOWING AREA FUEL T ANK SELECT IGNITION SWITCH STOP RUN ST ART 8 Section 2 - SAFETY MESSAGES AND SYMBOLS[...]

  • Page 9

    9 Section 2 - SAFETY MESSAGES AND SYMBOLS ROLL BAR PROTECTIVE STRUCTURE DECALS[...]

  • Page 10

    10 Section 3 - OPERA TING INSTRUCTIONS 3.1 PRE-ST ART CHECK LIST Make the following checks and perform the service required before each start-up. 3.1.1. Check tires and add or release air as needed to bring pressure to 12 psi in drive tires. Pressure in front caster wheels should be 25 psi. 3.1.2. Check guards, deflectors and covers to make sure al[...]

  • Page 11

    11 Section 3 - OPERA TING INSTRUCTIONS Section 3 - OPERA TING INSTRUCTIONS ROLL RELEASE: T o roll the machine without the engine running, pressure within the hydraulic pump s must be released. There is a hydraulic pressure relief valve on the upper side of each pump that is used to release the pressure. Use a wrench to rot ate both relief valves co[...]

  • Page 12

    12 Section 3 - OPERA TING INSTRUCTIONS Section 3 - OPERA TING INSTRUCTIONS 3.2.2. STOPPING ENGINE 1. S top engine by turning key to "ST OP" position. Move engine speed to the T urtle "SLOW" position and turn key to "STOP". See Figure 3.6. 3.2.3. ST ARTING MOWER BLADES 1. S t art engine and set engine speed control to t[...]

  • Page 13

    13 Section 3 - OPERA TING INSTRUCTIONS 3.3 CUTTING HEIGHT ADJUSTMENT 1. Adjust cutting height, as desired, to any position, using deck lift lever . IMPORT ANT : There is a foot assist pedal located to the right front side of the footrest. Always use this assist pedal to raise or lower the deck to the desired cutting height. See Figure 3.10. 2. Inse[...]

  • Page 14

    14 Section 3 - OPERA TING INSTRUCTIONS 3.4.2. STOPPING MACHINE 1. Return motion control levers to the neutral position & the neutral lock position. IMPORT ANT : Operator must use hand assistance to bring both motion control levers to the neutral position & the neutral lock position. 2. Engage parking brake. 3. Push Blade Switch down to the [...]

  • Page 15

    15 Section 3 - OPERA TING INSTRUCTIONS Section 4 - MAINTENANCE 4.1 INTRODUCTION T o retain the quality of the SNAPPER mower , use gen- uine SNAPPER replacement part s only . Contact a local SNAPPER dealer for part s and service assis- tance. For the correct p art or information for a particu- lar SNAPPER mower , always mention the model and serial [...]

  • Page 16

    16 Section 3 - OPERA TING INSTRUCTIONS Section 4 - MAINTENANCE 4.2.3. CHECK MOWER DRIVE BEL T 1. Lower deck to lowest setting. 2. Remove footrest. See Figure 4.3. 3. Removal of footrest will allow access to mower drive belt. 4. Check the belt tension. If belt is frayed, slit, sev- ered or belt strands exposed, replace belt before oper- ating mower [...]

  • Page 17

    17 Section 3 - OPERA TING INSTRUCTIONS Section 4 - MAINTENANCE 4.3.3. RIDING MOWER - LUBRICA TION 1. Front Wheel Bearings Lubricate with Kendall NLGI No. 2 lithium grease or equivalent, from a grease gun. See Figure 4.5. 2. Hydro Pumps Check the level of the fluid in the fluid reservoir . Wipe away all dirt and debris from around reservoir cap befo[...]

  • Page 18

    18 Section 3 - OPERA TING INSTRUCTIONS Section 4 - MAINTENANCE 4.5 ANNUALL Y (END OF EACH SEASON) (Continued from previous Page) 4.5.2. FUEL FIL TER Service fuel filter as instructed below . T urn key to "OFF" position. Engine MUST be stopped and MUST be cold before removing filter . Clamp fuel line to pre- vent fuel spillage or perform f[...]

  • Page 19

    19 Section 3 - OPERA TING INSTRUCTIONS Section 4 - MAINTENANCE 4.6 DECK REMOV AL (Continued from previous p age) 4. Remove inside nuts that secure chain to front lift arm. See Figure 4.10. 5. Remove inside nuts that secure chain to rear lif t arm. See Figure 4.1 1. 6. Remove mower drive belt from around blade clutch pulley . Refer to Section “MOW[...]

  • Page 20

    20 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.1 NEUTRAL POSITION ADJUSTMENTS The motion control levers control the movement and stopping of the machine. Move the control levers to the center or neutral position to stop machine. IMPORT ANT : Always return both motion control levers with hand assist ance to the neutra[...]

  • Page 21

    21 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.1 NEUTRAL POSITION ADJUSTMENTS (Continued From Previous Page) 12. With motion control levers remaining in the neutral lock position, See Figure 3.7, hold connecting rod up to the activation assembly and check length of rod. T ie rod end bolt must align with the activatio[...]

  • Page 22

    22 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE to SIDE and FRONT to REAR 8. Move deck lift lever and set the mower deck to the highest cutting position and recheck side to side blade tip dimensions. The dif ference between the two should be 1/8" or less. NOTE: The deck[...]

  • Page 23

    23 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.3 TRACTION BEL T TENSION The traction drive belt tension does not require adjustment. If the belt is slipping, it will have to be replaced. 5.4 TRACTION BEL T REPLACEMENT 1. Remove mower drive belt from around clutch pul- ley . See Figure 5.10. Refer to Section "MOW[...]

  • Page 24

    24 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.6a MOTION LEVER HANDLEBAR ALIGNMENT Handlebars of both left and right Motion Control Levers should be aligned when levers are dropped from their neutral lock positions. See Figure 5.12a. If bars are not aligned: 1. Loosen bolts that secure handlebar adjustment brackets t[...]

  • Page 25

    25 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.8 ENGINE ADJUSTMENTS & REP AIR Refer to the engine owner's manual for engine adjust- ments and/or rep airs. 5.9 MOWER BLADE REPLACEMENT 5.9.1. BLADE WEAR LIMITS 1. Inspect blade frequently for signs of excessive wear or damage. Replace blade when it reaches the [...]

  • Page 26

    26 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.10 BA TTER Y 5.10.1. BA TTER Y REMOV AL 1. Remove battery retainer . See Figure 5.17. 2. Slide terminal cover away from positive terminal. 3. Observe and note cable positions on battery . Disconnect cables from battery terminals, disconnect- ing BLACK (Negative) cable fi[...]

  • Page 27

    27 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.10.4. BA TTER Y TESTING 1. Remove battery . Refer to Section "BA TTERY REMOV AL". 2. Using a voltmeter , check the battery's state of charge by comparing the voltmeter reading with the chart below . (Remember to hook the positive (red) lead of the voltmete[...]

  • Page 28

    28 Section 3 - OPERA TING INSTRUCTIONS Section 5 - ADJUSTMENTS & REP AIR 5.1 1 HYDRAULIC SYSTEM, PURGING After replacing or rep airing hydraulic system compo- nents, one or both of the wheel drives may not pull properly . This is likely to be caused by air entrapped in the system. If you experience a pulling issue after completing repairs, perf[...]

  • Page 29

    29 Section 3 - OPERA TING INSTRUCTIONS TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION St arter Will Not Crank Engine 1. Battery dead. 1. Service battery . 2. Blown fuse. 2. Replace fuse. 3. Electrical connections loose or corroded. 3. Clean and check connections for good contact. 4. Defective ignition switch. 4. Contact authorized SNAPPER[...]

  • Page 30

    30 Section 3 - OPERA TING INSTRUCTIONS TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Machine Will Not Move Loss Of T raction 1. Motion Control Levers in the neutral "N" position. 1. Move Motion Controls to desired speed position. 2. Hydro. Pumps in roll release setting. 2. T ighten relief valves. 3. Low transmission hydraulic o[...]

  • Page 31

    31 Section 3 - OPERA TING INSTRUCTIONS SER VICE SCHEDULE ITEM SERVICE PERFORMED REF . NUMBER EACH USE 5 HRS 25 HRS 50 HRS 100 HRS EACH SEASON Engine Oil Check Oil Level Page 9 X Initial Oil Change Page 14 X Periodic Oil Change Page 15 X* Air Cleaner Clean or Replace Engine Manual X** Sp ark Plug Replace Engine Manual X Fuel Filter Replace Page 17 X[...]

  • Page 32

    32 2 YEAR LIMITED W ARRANTY For two (2) years from purchase date for the original purchaser's use, SNAPPER , through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any p art or part s found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.[...]

  • Page 33

    33 PRIMAR Y MAINTENANCE[...]

  • Page 34

    34 PRIMAR Y MAINTENANCE[...]

  • Page 35

    35 PRIMAR Y MAINTENANCE[...]

  • Page 36

    36 PRIMAR Y MAINTENANCE[...]

  • Page 37

    37 SNAPPER PRODUCT REGISTRA TION FORM IMPOR T ANT : KEEP THIS INFORMA TION FOR YOUR PERSONAL RECORDS (Complete the following information on your Snapper pur chase) Model Number_________________________________________________________ Serial Number _________________________________________________________ Date of Pur chase___________________________[...]

  • Page 38

    38 NOTES[...]

  • Page 39

    39 NOTES[...]

  • Page 40

    40 IMPORT ANT Snapper product s are built using engines that meet or exceed all applicable emissions requirement s on the date manufactured. The labels on those engines cont ain very import ant emissions information and critical safety warnings. Read, Underst and, and Follow all warnings and instructions in this manual, the engine manual, and on th[...]