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Snapper GC9520KW manual

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  • Page 1

    Parts Manual for GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MOD EL GC9520 KW COPYRIGH T © 2002 SNAPPER INC. ALL RIGHT S RESERVED (REV. 2, 0 9/16/02) M ANUAL No. 06126 TM[...]

  • Page 2

    2 CONTENTS DESCRIPTION PA G E HOOD GROUP ..................................................................................................................... ........ 3 REAR FRA ME GROUP ............................................................................................................ 4, 5 DRIVE BASE GROUP ...............................[...]

  • Page 3

    3 ITEM NO . QTY. PA R T # DESCRIPTION 1 1 59236 HOOD W ELDMENT 2 2 72640 STRAP, RUB BER T -HANDLE 3 4 72962 BUMPER, RUBB ER 4 6 91095 RIVET, 1/8 X 3/8 HOOD GROUP GROUNDS C RUISER UT ILITY VEHICLE SER IES 0 M A NUAL No. 06126[...]

  • Page 4

    4 REAR FRA ME GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 5

    5 ITEM NO . QTY. PA R T # DESCRIPTION 1 1 12068 RING, REAR LIFT ARM 2 1 15446 HSB, 3/8- 24 X 1-1/ 2 3 1 72495 S W IVEL (3/ 8” THRU HOLE ) 4 2 28036 FRICT ION PAC K S PRING 5 4 29258 BUSHING - S USPEN SION 6 2 29263 SLEEVE- SUSP ENSION 7 1 34162 5/16 CO TTER PIN, SELF L OCKING 8 2 35496 BEARING, .750 ID 9 1 58490 FUEL T ANK GROUP ( see page 10) 10[...]

  • Page 6

    6 DRIVE BA SE GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITEM NO . QTY. PA R T # DESCRIPTION 1 2 12063 W ASHER, CONE 2 2 12709 EXTERNAL R ETAINING RI NG 1 INCH 3 2 16561 BUSHING 4 6 27230 HHCS, 1/4-20 X 1.00 YZ 5 1 58841 W ELDMENT, CVT DRIVE BASE 6 1 58751 BRAKE A SSEMBLY, UT ILIT Y VEHICLE 7 2 72645 BEARING, 1 IN. ID 8 1 72[...]

  • Page 7

    7 ITEM NO . QTY. PA R T # DESCRIPTION 11 1 72970 CVT DRIVE CLUT CH 12 1 72971 CVT DRIV E PULLE Y 13 1 72976 ENGINE, K AW ASAKI 10 H P 14 1 72978 MUFFLER 15 4 74227 BRKT., TRANSMIS SION MOUNT 16 1 72981 BRKT., E NGINE-T RANS. T OURQUE 17 1 72982 SHIFT ARM, CVT 18 2 72985 BRAKE ROD, R EAR C VT 19 2 73013 BRAKE ANCHOR PIN 20 1 73097 PAW L, PARK BR AKE[...]

  • Page 8

    8 A XLE GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 9

    9 ITEM NO . QTY. PA R T # DESCRIPTION 1 5 27192 LUG NUT 1/2- 20, YZ 2 1 29617 FLW , .77 X 1.31 X . 06 YZ 3 2 35602 BEARING 30MM X 62 MM 4 1 58642 ASSY., COU PLING W / LUBE F ITT ING* 5 1 58650 ASSEMB LY, PLAT E/S EAL 6 1 72960 REAR W HEEL HUB 7 1 72965 CVT AXLE SUPPORT 8 1 72975 AXLE, CVT 9 1 90297 COTT ER PIN,1/8 X 3/4 YZ 10 4 9129 9 HNYL,3/8- 16,[...]

  • Page 10

    10 FUEL TANK GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 72643 STRAP, G AS T ANK 2 1 72923 FUEL TANK 3 1 73186 BRKT., G AS T ANK 4 4 90596 HFLB, 1/4-2 0 X 5/8 5 6 4 1 91603 59255 1/4-20 HEX N YLON INS ERT NUT ASSEMB LY, D IP T UBE NOTE: Tank to be su pplied with cap (SNAPPER Part No. 732[...]

  • Page 11

    11 WHEEL GROUP -- 6-3152 KIT, T urf T ire (Utilit y Vehic le) ( includes item s lis ted bel ow) 1 5-8652 ASSEMB LY, Fr ont W heel (Qt y. 2) (Inc ludes 1A & 1B) 1A 7-3005 TIRE, T itan Mult i Tr ac C/S, 23 x 8.50-12, 4 Pl y 1B 7-3832 RIM, 12 x 7. 00 w/1.0 6 Inset W heel 2 5-8653 ASSEMB LY, Rear W heel (Q ty. 2) (Inc ludes 2A & 2B) 2A 7-2888 T[...]

  • Page 12

    12 FRONT FRAME GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 13

    13 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 12709 EXTERNAL R ETAINING RI NG 1 INCH 2 2 16561 BUSHING 3 1 58505 W ELDMENT, INNER L.H. FRAM ERAIL 4 1 58551 W ELDMENT, INNER R.H. FRAMERA IL 5 1 58648 W ELDMENT, LOW ER CVT BRAK E 6 2 58694 W ELDMENT, O UTER CVT F RAME 7 1 58722 W ELDMENT, SUSPENSIO N SU PPORT 8 1 58739 W ELDMENT, STEERING BRKT . 9 1 7246[...]

  • Page 14

    14 FRONT CLIP GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 15

    15 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 14432 SPRING, .0 51W D X .46O D X 2FL 2 1 58556 UPPER BRAK E ROD ASS EMBLY 3 1 58647 W ELDMENT, CVT BRAKE PEDAL 4 1 58654 DASH GRO UP (se e pages 16 & 17) 5 1 58748 W ELDMENT, T HROTT LE PEDAL 6 1 58753 W ELDMENT, BRAK E SW ITCH ROD 7 1 72467 FIREW ALL, RH 8 1 72468 FIREW ALL, LH 9 1 72469 TO OLBOX 10 1[...]

  • Page 16

    16 DASH GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 17

    17 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 12485 BOLT RET, 1/4 2 2 35496 BEARING, .750 ID 3 2 58649 W ELDMENT, HOOD HINGE 4 1 72488 SUPPORT , DASH 5 1 72489 STEERING SU PPORT , OUT ER 6 1 72490 STEERING, SU PPORT , IN NER 7 2 72527 HINGE LOW ER 8 1 72957 HANDLE 9 1 73000 DASH, C VT UTILIT Y VEH ICLE 10 1 73090 12 VOLT DC POW ER O UTLET 11 1 73394 DA[...]

  • Page 18

    18 SEAT PEDESTA L GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 19

    19 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 10745 BALL J OINT 2 1 12068 RING, REAR LIFT ARM 3 1 12393 CLEVIS PI N, 1/4 X 1- 1/8 4 1 14766 BALL KNOB 5 2 28036 FRICT ION PAC K S PRING 6 2 35496 BEARING, .750 ID 7 1 73484 HANDLE, RED PARK BRAKE 8 2 42968 HOLDER, BEVER AGE 9 1 58430 W ELDMENT, T RANSMISS ION SHIFT ER 10 1 58431 W ELDMENT, HI- LO SHIFT LE[...]

  • Page 20

    20 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 58487 W ELDMENT, BUMPER 2 4 91299 HNYL,3/8-1 6, YZ 3 4 27181 RHSSNB 3/8-16X 1.25 YZ 4 4 13847 BOLT RETAINER, 3/8 BUMPER GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 21

    21 SEAT GROUP Note: Item 2 ( assembl y) inclu des item s 3 thru 6. GROUNDS C RUISER UT ILITY VEHICLE SER IES 0 M A NUAL No. 06126 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 44897 SEAT , MILSCO HIGH BAC K 2 2 53761 ASSEMB LY, SEAT SU PPORT 3 2 23354 S W ITCH, SE AT, NC ( DRIVER SIDE ONLY) 4 2 28579 SUPPORT , SE AT 5 2 28580 HOLDER, SEAT CUSHION 6 4 7326[...]

  • Page 22

    22 FOOTREST GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITE M NO . QTY. PA RT # DESCRIPTION 1 1 17853 TRAY, BATT ERY 2 1 72466 FLOORPAN 3 1 72525 FOOTPAD, LH 4 1 72526 FOOTPAD, CENT ER 5 1 72617 FOOTPAD, RH 6 1 72629 BATT ERY RET AINER 7 18 91541 HFLB, 5/1 6-18 X .7 5 - YZ[...]

  • Page 23

    23 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 73435 RESTRICT ER, AIR CLE ANER 2 1 73436 PRECLEAN ER 3 1 73437 FILTER HOUSING 4 1 73438 MOUNTING BRKT 5 1 73439 FILT ER ELEM ENT 6 1 73440 DRAIN V ALVE 7 1 73441 FLEX T UBE, 1.5 X 1.75 X 8 8 1 73443 CAP, AI R FILT ER 9 4 73488 CLAMP, HOSE 10 2 9160 1 FLN, 5/16-18 YZ 11 2 91905 HFLB, 5/1 6-18 x 7/ 8 - YZ A [...]

  • Page 24

    24 DUMP BED GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 25

    25 ITEM NO . QTY. PA RT # DESC RIPTION 1 4 11016 BUSHING, 1/2 N YLON 2 4 15495 HEX SHOU LDER BO LT , 3/8-24 X 1-1/ 2 3 2 29355 HHB, 1/2- 13 X 3.75 4 2 36404 NUT, W ELD - 10-24 T HREAD 5 2 36415 CRPH 10- 24 X 5/8 6 2 36422 W ASHER, FLAT -.190 I.D. X .75 O.D. 7 2 36433 STRAP, MOUNT ING BAG ADAPTER/T UBE 8 1 58738 W ELDMENT, BED PRO P 9 1 72470 GROMME[...]

  • Page 26

    26 FRONT SUSPENSION GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 27

    27 ITEM NO . QTY. PA RT # DESCRIPTION 1 2 13864 ZERK, 3/1 6 SERRAT ED 2 2 16561 BUSHING 3 4 19572 BALL BEARING, 620 5-2RS 4 4 23556 BUSHING, CAST ER 5 10 27192 LUG NUT 1/2-20, YZ 6 8 29258 BUSHING - S USPEN SION 7 4 29263 SLEEVE- SUSP ENSION 8 4 29355 HHB, 1/2- 13 X 3.75 9 1 58419 W ELDMENT, LH SPIN DLE 10 1 5843 2 A-ARM W ELDMENT , RH 11 1 5848 4 [...]

  • Page 28

    28 ELECTRICAL GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITEM 2 (see next pag e)[...]

  • Page 29

    29 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 72684 S W ITCH, IGNIT ION 2 1 72936 W IRING HARNESS, CVT (s ee page 28) 3 1 35659 S W ITCH, LIGHT S 4 1 45281 HOURMETER, HOB BS SNAP-IN 5 1 19547 AMMET ER AND C LAMP ASM 6 1 22886 S W ITCH, DP NO /NC SN AP-IN 7 1 35610 BATT ERY, 11 PL ATE 37 5CCA 8 2 18829 HEAD LIG HT 9 2 35550 HEADLIGHT , BEZEL 10 1 3566 0[...]

  • Page 30

    30 WIRING SCHEM ATICS M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0[...]

  • Page 31

    31 WIRING SCHEM ATICS GROUNDS C RUISER UT ILITY VEHICLE SER IES 0 M A NUAL No. 06126 15 A M P FUSE 30 A M P FUSE 30 A M P FUSE[...]

  • Page 32

    32 STEERING GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 72484 RACK & PIN ION STEE RING 2 2 36465 BALL J OINT 1/2-20 3 4 72637 SPACER, 1 /2 ID , 5/8 OD X .375 YZ 4 1 72582 STEERING COLUMN 5 1 72997 STEERING W HEEL- SPLINED 6 1 72638 COVER, STEE RING S HAFT 7 1 91527 HHCS, 5/16-18 X 1.[...]

  • Page 33

    33 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 72687 DECAL, BED LIF T 2 1 72688 DECAL, LIGHT SW ITCH 3 1 72689 DECAL, SNAPPE R TAILG ATE (36” long) ( not sho wn) 4 1 72999 DECAL, T RAN SMISSIO N SHIFTER 5 1 73003 DECAL, C HOK E 6 1 73017 DECAL, CO NSOL E 7 2 72974 DECAL, G ROUN DS CRUI SER 8 1 73472 DECAL, W ARNING BILLB OARD 9 2 73473 DECAL, D ANGER [...]

  • Page 34

    34 ITEM NO . QTY. PA RT # DESCRIPTION 11 1 73474 DECAL, W ar ning- No Rid ers 12 1 73476 DECAL, W arning- Off Road Use Onl y 13 1 7350 6 DECAL, W arning- Hitch Lo ad 14 1 73504 DECAL, W ar ning- To Pr event Fir e 15 1 7347 7 DECAL, W arning- Hot Surf ace 16 1 73505 DECAL, Spec if icatio ns & Maint ena nc e 17 1 73475 DECAL, W ar ning- Cargo B e[...]

  • Page 35

    35 ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP GROUNDS C RUISER UT ILITY VEHICLE SER IES 0 M A NUAL No. 06126 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 58752 W ELDMENT, R. O . P. S. 2 12 91299 HN YL, 3/8-16, YZ 3 12 91640 RHSNB 3/8-16X 1 YZ[...]

  • Page 36

    36 (KIT No. 6-3141) D UMP BED ELECTRIC LIFT ACCESSORY GROUP M A NUAL No. 06126 GROUNDS CRUISER UTILIT Y VEHICLE SERIES 0 ITEM NO . QTY. PA RT # DESCRIPTION 1 1 72641 LINEAR ACTUAT OR 2 2 91821 HHCS, 1/2-1 3 X 3 YZ 3 2 91922 HNYL, 1/2- 13 YZ REG ULAR 4 1 35700 S W ITCH, SE LF CENT ERING, DEC K LIFT 5 1 72687 DECAL, BE D LIFT (SEE PAG E 35) 3 2 3 2 1[...]

  • Page 37

    37 #7 - 3302 LOWER CL AMP (4) NOTE: ROLL BAR IS NOT PART OF THE SUNSHADE KIT . #7-3168 SUN SH ADE #7 - 6978 HEX NUT (20) (1/4-20) #7 - 2365 BRACE (2) #9 - 1059 CAP SCREW (1/4-20 x 1”) #7 - 3301 UPPER CLA MP (4 ) #7 - 3303 SIDE CL A MP (2) #9 - 1059 CAP SCREW (12) (1/4-20 x 1”) #4 - 5297 RUBBER STRIP (6) #9 - 0639 CAP SCREW (8) (1/4-20 x 1-1/2?[...]

  • Page 38

    38 #9 - 1603 HEX NUT (27) #9 - 0055 WA SHER (1 7) #7 - 3906 WIND SHIEL D #9 - 0986 HEX BO LT 1/4 - 20 X 1” (20) #9 - 1603 HEX NUT #9 - 0596 HEX BO LT 1/4-20 X 5/8” (11) #9 - 1603 HEX NUT #9 - 0055 WA SHER #7 - 3910 LEFT HA ND WIND SHIEL D FRA M E #7 - 3907 LEFT HA ND WIND SHIEL D MOUNT #9 - 0596 HEX BO LT 1/4-20 X 5/8” #9 - 0986 HEX BO LT 1/4[...]

  • Page 39

    39 ACCESSORY KIT S LIST Part No. GROUNDS CRUISER KIT 6-3140 BRUSH GUARD KIT 6-3141 DUMP BED EL ECT RIC LIFT KIT (see page 36) 6-3142 HORN KIT 6-3143 STOP/TURN/T AIL LIGHT KIT 6-3144 YELLOW SAFET Y LIGHT KIT 6-3149 MUD FLAP KIT 6-3150 ELECTRIC W INCH ADAPTER KIT 6-3151 SUNSHADE KIT ( see page 37) 6-3178 W INDSHIELD KIT ( see page 3 8) 6-3179 W ORK L[...]

  • Page 40

    40 Parts Manual for GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MOD EL GC9520 KW IT IS THE POLICY OF SNAPPER TO IM PROVE ITS PRODUCTS WHEN EVER IT IS POSSIBL E AND PR ACTIC AL TO D O SO. W E RE SERV E TH E RIGHT TO M A KE CH ANGES OR ADD IMPROVEMENTS A T ANY TIME WITHOUT INCURRING A NY OBLIGATION TO M A KE SUCH CH ANGES ON PRODUCTS M ANUFACTURED PREVI[...]