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Snapper ZF2500KH manual

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Table of contents for the manual

  • Page 1

    Parts Manual for OUT FRONT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0 POWER UNIT MO DELS ZF2200K ZF2500K ZF2500KH MOWER UNIT MODE LS ZF6100M ZF5200M ZF7301M COPYRIGHT © 2002 SNAPPER INC. ALL RIGHT S RESERVED (REV 4, 9/30/02) MANUA L No. 06106 T M[...]

  • Page 2

    2 CONTENTS DESCRIPTION PA GE FUEL TA NK A SSEMBLY ............................................................................................................. 3 ENGINE A SSEMBLY ................................................................................................................ ... 4 A IR INTA KE A SSEMBLY..............................[...]

  • Page 3

    3 FUEL TA NK A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-3847 RETAINER, 3/8 Bolt (2) 2 5-4098 TANK, Fuel ( Includes item 4) 3 3-5504 BRACKET, F uel Tank Support 4 5-4119 ASSEMBLY, Cap/Gauge 5 9-1640 BOLT, 3/8- 16 x 1” Carr iage, Grade 5 (3) 6 9-1299 NUT, 3/8-16 Nyloc (3) 7 1-2222 CLAMP, Fuel Hose (4) 8 3-5853 HOSE, Fuel 1/4 x 4” 9 4-4777 FILTER,[...]

  • Page 4

    4 ENGINE SUB-A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 --- ENGINE, 22 HP (Kohler Part No. CH22S PS- 66536) -- --- ENGINE, 25 HP (Kohler Part No. CH25S PS- 68577) 2 1-2222 CLAMP, Fuel Hose (2) 3 2-2486 OIL DRAIN, Short 4 2-7972 ASSEMBLY, Oil Valve 5 3-5520 CLUTCH, Elec tric, Com m ercial Magstop 6 3-5675 SPACER, Clutch 7 3-5852 BRACKET, Anti- Rotation[...]

  • Page 5

    5 A IR INTA KE ASSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 2-3295 U-NUT, 1/4-20 ( 3) 2 3-5767 SCREEN, Air Intak e 3 3-5768 MOUNT, Air Intake 4 9-0361 SCREW , 5/16-18 x 5/8” Hex Fl. Self-T ap (2) 5 9-1787 SCREW , 1/4-20 Hex Flange Loc k (3) OUT FRONT ZTR SERIES 0 M A NUAL No. 06106[...]

  • Page 6

    6 TA NDEM HYDRO TRA NSA XLE A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 7

    7 TA NDEM HYDRO TRA NSA XLE A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-0935 W ASHER, 3/4 I.D. x 1-1/8” O .D. Flat (7) 2 1-2709 RETAINING RING , 1” External (2) 3 1-4264 W OO DRUFF KEY, #404 (2) 4 1-5894 W OO DRUFF KEY, #605 (2) 5 1-8978 FAN, 10 Blade 7” Dia. (2) 6 2-7175 BOLT , 5/16-18 x 2-1/2” Hex Head (2) 7 2-7223 W ASHER, 1/4 Split Lock [...]

  • Page 8

    8 DRIVE TIRE/WHEEL A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 5-4109 ASSEMBLY, Rear Tire & Rim (Inc ludes Item 2A, 3 & 4) -- 5-4510 ASSEMBLY, Rear Tire & Rim (Inc ludes 2B , 3 & 4) 2A 5-4110 TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” 2B 4-4707 TIRE, 21 x 11.00-8 “All T errain 101” 3 5-4111 RIM, 8” Dia. X 7-3/4” 4 1-2234 VALV[...]

  • Page 9

    9 FOOTREST A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 2-2696 SPRING 2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3 3-5849 BOLT , 1/2-13, 3/4 Dia. X 1-1/16 Shoulder ( 2) 4 9-1602 BOLT, 5/16- 18 x 1-1/2 Hex F lange Lock, G rade 5 (2) 5 3-5855 FOOT PAD, Rubber 6 3-5978 PLATE, Footr est Latch 7 3-5979 SPACER, Shoulder (Latch) 8 4-2630 FOOT REST (W e[...]

  • Page 10

    10 HYDRO RESERVOIR A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 1-6130 CLAMP, Hose 13/16” (8) 2 9-1298 NUT, 5/16-18 Nyloc (2) 3 3-5514 HOSE, Rubber R.H. Front ( .625 I.D. x 13-1/2” Long) 4 3-5515 HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) 5 3-5516 HOSE, Rubber L.H. Front ( .625 I.D. x 24” Long) -- 4-1834 HOSE, Rubber (.625 I.D. x 34” Long) [...]

  • Page 11

    11 UPPER CHA SSIS A ND SEA T LATCH A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 4-2601 UPPER CHASSIS 2 1-3874 BUSHING, 5/8” PM (2) 3 3-5993 LATCH, Seat Suppor t 4 1-5761 BOLT , 5/16-18 Shoulder 5 2-6292 SPRING 6 9-1298 NUT, 5/16-18 Hex Ny oc OUT FRONT ZTR SERIES 0 M A NUAL No. 06106[...]

  • Page 12

    12 LOWER CHA SSIS/CA STER WHEEL-A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 13

    13 LOWER CHA SSIS/CA STER WHEEL-A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 3-6406 BRACKET, Battery Support 2 1-4432 SPRING (2) 3 2-9074 PIN, Clevis 1/2 x 4” ( 2) 4 3-5468 SKID GUARD, R.H. 5 3-5469 SKID GUARD L.H. 6 3-5476 SLEEVE, Axle 7 3-5602 BEARING, 30m m x 62m m ( 2) 8 3-5638 J-CLIP, Open Cus honed (2) 9 3-5822 COUNTERW EIGHT , Large (3) 10 3-5[...]

  • Page 14

    14 JOYSTICK CONTROL A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 15

    15 JOYSTICK CONTROL A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-3072 ROLL PIN, 1/4 x 1” ( 8) 2 2-3656 HANDLE, Plastic 3 3-5532 BRACKET, J oy stic k Mounting 4 3-5533 BLOCK, Pivot J’Stic k Contr ol 5 3-5897 SHAFT, Upper Cross 6 3-5898 SHAFT, Lower Cross 7 4-2599 HANDLE, Joystick Control ( W eldm ent) 8 4-2638 ARM/HUB W eldm ent (4) 9 5-4237 ASSEM[...]

  • Page 16

    16 PA RKING BRA KE A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 17

    17 PA RKING BRA KE A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-2068 RING, Rear Lift Ar m 2 2-6420 GRIP, Flat Bar 3 2-8200 SW IVEL, Adjustable ( 5/16-18 thread) -- 4-6451 SW IVEL, Adjustable ( 3/8-24 thread) 4 3-4453 W ASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat 5 4-6456 ARM, Brak e Lift (3/8-24 thr ead) 6 3-5888 ROD, Hydrostatic Brake ( 1/4-28 threa[...]

  • Page 18

    18 SEA T SUPPORT A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 9-1503 HAIRPIN, 3/32 x 1-1/2 (2) 2 1-7590 SW ITCH, Seat ( Norm ally Open) 3 1-9035 ROD, 5/16 x 13” Long 4 3-6492 SPRING, .106 W ire Dia., .68 I.D. x 1-1/2” (2) 5 2-2793 BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. ( 2) 6 2-2794 SPACER, .31 I.D., 1-3/8” Long (2) 7 2-3606 CAP, Viny l, 1/4[...]

  • Page 19

    19 FENDER/CONTROL CA BLE A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 2-3655 LEVER, Throttle Contr ol (2) 2 3-5548 HANDLE, 5/8” Tubing 3 3-5701 PANEL, Console 4 3-5940 PLATE, J oy stic k Contr ol 5 4-2642 FENDER, R.H. 6 4-2643 FENDER, L.H. 7 3-5837 CABLE, Choke, Kohler 8 9-0913 SCREW , #10-24 Hex W as her Face Self -tap (8) 9 9-1017 SCREW , #8-32 x 3[...]

  • Page 20

    20 UPPER DRIVE SHA FT A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 21

    21 UPPER DRIVE SHA FT A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-4338 DISC, Flexible 2 1-4803 SPACER, LT16 (2) 3 1-8547 BEARING, 3/4” (includes collar, Part No. 1-4625)) -- 1-4268 BEARING, 3/4” (w/o collar) 4 1-8626 HUB, Drive Shaft Adapter 5 3-2070 W ASHER, 13/32 I.D. x 3/4 O.D., Flat (4) 6 3-5544 BELT, 36-1/2” (2) 7 9-1803 KEY, 3/16 Square [...]

  • Page 22

    22 DECK DRIVESHA FT A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 23

    23 DECK DRIVESHA FT A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 1-2315 KEY, 1/4” Square x 2” 2 1-3864 FITT ING, Lube ( straight, for 3/16” hole) -- 1-3324 FITT ING, Lube ( 45 degree, for 3/16” hole) 3 1-4409 BUSHING (2) 4 1-8504 BEARING, (includes item 25) (2) -- 1-4266 BEARING, 1” Bore ( w/o collar) (2) 5 9-1810 BOLT , 3/8-16 x 1-3/4” Car[...]

  • Page 24

    24 13 1 14 5 16 11 12 17 18 3 2 15 7A , 7B 6 4 1 8 9 7C 7D * NOTE: for bearing pre- seal kit (6-3240) installation, discard item 3 and replace with items 17 and 18 as shown. 10 CUTTER HOUSING A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 2-9422 BEARING, Sealed (2) 2 2-9270 W ASHER, Spindle 3 2-9274 SNAP-RING, Spindle Shaf t 4 2-9253 SHAFT , Spindle 5 2-[...]

  • Page 25

    25 TRA CTION DRIVE IDLER A SSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 1-3864 FITT ING, Lube ( straight, for 3/16” hole) (2) -- 1-3324 FITT ING, Lube ( 45 degree, for 3/16” hole) (2) 2 1-4409 BUSHING, 9/16 I.D., 3/4” O.D. (4) 3 1-8573 PULLEY, Idler 3.48 O.D. A Section (2) 4 1-9109 COVER, Spring (Rubber ) (2) 5 1-9348 CLIP, Seat Cushion (2) 6 9-1804[...]

  • Page 26

    26 DECA LS MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 27

    27 DECA LS ITEM PA RT NO. DESCRIPTIO N 1 3-5848 LOGO, Fr ont 16.33” Long 2 3-5847 LOGO, Side 24.5” Long 3 3-5844 DECAL, Throttle/Chok e 4 3-5846 DECAL, Fuse 5 1-3010 DECAL, W arning (CPSC Cut-F inger) 6 2-2522 DECAL, W arning 7 2-9470 DECAL, Patent Number s 8 4-4793 DECAL, 52” Deck (not shown) -- 4-4794 DECAL, 61’ deck (not shown) -- 4-6371[...]

  • Page 28

    28 52” MOWER DECK ASSEMBLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 29

    29 52” MOWER DECK ASSEMBLY ITEM PA RT NO. DESCRIPT ION 1 4-2898 W ELDMENT , 52” Deck - Adjustable Height 2 4-6728 COVER, 52” Deck 3 2-3735 KNOB (5) 4 2-9303 STANDOF F, 3-1/2” (5) 5 9-1299 NUT, 3/8-16 Hex Ny loc (23) 6 4-2776 V-Belt, 52”(122” ) HB 7 1-0008 KEY, #6 W oodruf f 8 3-6447 MOUNT, Motor (Front) 9 9-1802 SCREW , 5/16-18 x 5/8”[...]

  • Page 30

    30 61” MOWER DECK ASSEMBLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 31

    31 61” MOWER DECK ASSEMBLY ITEM PA RT NO. DESCRIPT ION 1 4-2651 W ELDMENT , 61” Deck - Adjustable Height 2 4-6729 COVER, 61” Deck 3 2-3735 KNOB (4) 4 2-9303 STANDOF F, 3-1/2” (4) 5 9-1299 NUT, 3/8-16 Hex Ny loc ( 14) 6 3-5542 V-Belt, 61”(134.5”) HB 7 9-1823 KEY, 5/32 x 5/8 W oodr uff 8 3-6447 MOUNT, Motor (Front) 9 9-1802 SCREW , 5/16-1[...]

  • Page 32

    32 73” MOWER DECK SUB-ASSEMBLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 33

    33 73” MOWER DECK SUB-ASSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 4-1839 W ELDMENT, 73” Dec k 2 4-6250 CHANNEL, L.H. Deck Stiffener 3 4-6251 CHANNEL, R.H. Deck Stiffener 4 4-1295 W ELDMENT, Idler Pivot 5 3-6449 STAND, F ixed Idler 6 3-5789 PULLEY, Idler 5-1/2” O.D. 7 3-6459 ROLLER MOUNT , Left Hand 8 3-6458 ROLLER MOUNT , Right Hand 9 4-3824 HANGE[...]

  • Page 34

    34 73” MOWER DECK ASSEMBLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0 60[...]

  • Page 35

    35 73” MOWER DECK ASSEMBLY ITEM PA RT NO. DESCRIPTIO N 1 9-1822 SCREW , 1/2-13 x 5” Hex Head Cap (2) 2 2-9264 GAGE W HEEL ( 2) 3 3-6456 SPACER, Gage W heel (2) 4 9-1325 NUT, 1/2-13 Hex Ny loc ( 5) 5 9-1541 SCREW , 5/16-18 x 3/4” Hex W asher Self -T ap (2) 6 4-4839 CAP, Caster Shaf t (2) 7 2-1960 SPACER (6) 8 4-4892 BEARING, Flanged Radial 1 x[...]

  • Page 36

    36 52” & 61” DECK IDLER A SSEMBLIES MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 37

    37 52” & 61” DECK IDLER A SSEMBLIES ITEM PA RT NO. DESCRIPTIO N 1 9-1305 SCREW , 3/8-16 x 2” Hex Head Cap, Grade 5 (2) 2 9-1300 W ASHER, 3/8” Flat (2) 3 3-5789 PULLEY, Idler 5-1/2” O.D. (2) 4 9-1299 NUT, 3/8-16 Hex Ny loc (11) 5 2-3556 BUSHING (2) 6 4-2619 ARM, Idler (W eldm ent) 7 7-6998 FITT ING, Lube 1/4-28 Str aight 8 9-1553 SCREW[...]

  • Page 38

    38 73” DECK FRA ME ASSEMBLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 39

    39 73” DECK FRA ME ASSEMBLY ITEM PART NO. DESCRIPTION 1 4- 7171 PLATE, Diam ond T read Foot 2 9- 1523 SCREW , 5/16- 18 x 5/8” Hex W asher Head, Self -Tapping Swage (8) 3 9- 0219 SCREW , 5/16 x 2-1/2” Hex Head Cap, G rade 2 (4) 4 9- 1587 W ASHER, 17/32 F lat (22) 5 4- 3803 BRACKET, Deck Lift Hanger (2) 6 4- 6595 ARM, Front Lift ( W eldment) 7 [...]

  • Page 40

    40 73” DECK FRONT CA STER A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 41

    41 73” DECK FRONT CA STER A SSEM BLY ITEM PART NO. DESCRIPTION 1 - - ASSEMBLY , 11” Fr ont Caster (Inc ludes Item s 2 thru 14) ( 2) 2 1- 2709 RING, 1” External Retaining 3 1- 3864 FITT ING, 3/16” Lube 4 2- 3556 BUSHING, Caster 5 2- 3747 BUSHING, 1” Machine 6 2- 9141 BEARING, Flanged Ball 7 3- 5359 TUBE, 5/8” x 18 Ga. W all x 3.545 8 4- [...]

  • Page 42

    42 ELECTRICA L COMP ONENTS MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 43

    43 ELECTRICA L COMP ONENTS ITEM PA RT NO. DESCRIPTIO N 1 3-5607 CABLE, Battery- Positive 2 3-5609 CABLE, Battery- Negative 3 3-5610 BATT ERY, 11 Plate- 375CCA 4 1-8829 HEAD LIGHT (2) 5 2-6343 SW IT CH, Ignition- Afterf ire Solenoid 6 1-7590 SW ITCH, Seat NC ( see page 19 for illustration) 7 2-3355 SW ITCH, DPDT 8 7-9208 BUZZER, Pulsing 9 1-5277 HOU[...]

  • Page 44

    44 SEA T A SSEM BLY MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 45

    45 SEA T A SSEM BLY ITEM PA RT NO. DESCRIPTIO N 1 ** PAN, Complete 2 3-6476 CUSHION, Seat 3 3-6477 CUSHION, Back 4 4-4724 BRACKET, Ar mr est R.H. 5 3-5568 BRACKET, Ar mr est L.H. 6 3-6478 CHANNEL, Arm rest (2) 7 3-6479 ARM PAD, Grey (2) 8 3-6484 ADJUST ER (with lock ) 9 3-6485 ADJUST ER (without lock ) 10 ** STUD GUARD (4) 11 3-6486 SPACER, Bell (4[...]

  • Page 46

    46 WIRING SCHEM ATIC MANUA L No. 06106 OUT FRONT ZTR SERIES 0[...]

  • Page 47

    47 NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _[...]

  • Page 48

    48 Parts Manual for OUT FRONT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0 IT IS THE POLICY OF SNA PPER T O IM PROVE ITS PRO DUCTS W HENEVER IT IS PO SSIBLE A ND PRACTICA L T O DO SO. W E RESERVE THE RIGH T T O M A KE CHANGES OR A DD IMPROVEM ENT S A T A NY T IM E WITHOUT INCURRING A NY OBLIGATION TO M A KE SUCH CHA NGES ON PRODUCTS M ANUFA CTURED PRE[...]