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Sony CDX-CA400 manual

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Table of contents for the manual

  • Page 1

    1 V er 1.0 2001. 12 Model Name Using Similar Mechanism CDX-L300/L460X CD Drive Mechanism T ype MG-393XA-121//K Optical Pick-up Name KSS-720A SERVICE MANUAL US Model Canadian Model CDX-CA400 E Model CDX-CA530X/CA580X CDX-CA400/CA530X/CA580X FM/AM COMP ACT DISC PLA YER AUDIO POWER SPECIFICA TIONS (US Model) POWER OUTPUT AND T OT AL HARMONIC DISTOR TI[...]

  • Page 2

    2 CDX-CA400/CA530X/CA580X optical pick-up b loc k semi-fixed resistor SERVICE NOTES NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential dif ference generated by the charged electrostatic load, etc. on clothing and the human body . During re[...]

  • Page 3

    3 T ABLE OF CONTENTS 1. GENERAL Location of controls (CDX-CA400) ........................................ 4 Location of controls (CDX-CA530X/CA580X) ..................... 4 Connections (CDX-CA400) .................................................... 5 Connections (CDX-CA530X/CA580X) .................................. 6 2. DISASSEMBL Y 2-1. Panel (1[...]

  • Page 4

    4 CDX-CA400/CA530X/CA580X SECTION 1 GENERAL This section is extracted from instruction manual. (CDX-CA400) (CDX-CA530X/CA580X) (CDX-CA400) (CDX-CA530X/CA580X)[...]

  • Page 5

    5 CDX-CA400/CA530X/CA580X Connections (CDX-CA400)[...]

  • Page 6

    6 CDX-CA400/CA530X/CA580X Connections (CDX-CA530X/CA580X)[...]

  • Page 7

    7 CDX-CA400/CA530X/CA580X claws 4 claws 5 panel (1) assy, sub 3 claw 1 PTT 2.6x6 2 PTT 2.6x6 SECTION 2 DISASSEMBL Y Note : This set can be disassemble according to the following sequence. Note : Follow the disassembly procedure in the numerical order given. 2-1. P ANEL (1) ASSY , SUB 2-1. P ANEL (1) ASSY , SUB (P age 7) 2-2. CD MECHANISM BLOCK (P a[...]

  • Page 8

    8 CDX-CA400/CA530X/CA580X 3 screw (+BTT) 4 screws (+BTT) 1 PTT 2.6x8 5 MAIN board 2 PTT 2.6x 8 1 PTT 2.6x6 6 PTT 2.6x 6 7 bracket (CD) 2 PTT 2.6x6 5 CD mechanism block 4 CNP701 3 2-2. CD MECHANISM BLOCK 2-3. MAIN BOARD[...]

  • Page 9

    9 CDX-CA400/CA530X/CA580X 4 chassis (T) sub assy 3 P 2x3 2 P 2x3 1 Unsolder the lead wires. black red white 6 heat sink 1 PTT 2.6x8 2 PTT 2.6x8 4 PTT 2.6x8 3 PTT 2.6x12 5 PTT 2.6x 8 2-5. CHASSIS (T) SUB ASSY 2-4. HEA T SINK[...]

  • Page 10

    10 CDX-CA400/CA530X/CA580X 5 special screws 1 CN3 2 Removal the solders. 3 P 2x3 4 loading motor assy 7 SERVO board 6 special screw 8 connector optical pick-up bloc k 4 claws 2 IN SELF SW board 7 lever (L) 3 tension spring (LR) 6 lever (R) 5 guide (disc) 1 special screw 2-6. LEVER SECTION 2-7. SERVO BOARD[...]

  • Page 11

    11 CDX-CA400/CA530X/CA580X 1 tension spring (KF1) 7 compression spring (FL) 6 floating block assy 8 compression spring (FL) 4 Fit lever (D) in the direction of the arrow. 2 damper (T) 3 damper (T) 5 Turn loading ring in the direction of the arrow. Fig. 1 1 tension spring (RA) 2 arm (roller) 3 retaing ring (RA) 4 shaft retainer 5 shaft roller assy r[...]

  • Page 12

    12 CDX-CA400/CA530X/CA580X 1 P 2x3 4 P 2x3 5 spring (feed), plate 6 shaft (feed) assy 2 sled motor assy 3 optical pick-up block 2-10. OPTICAL PICK-UP BLOCK[...]

  • Page 13

    13 CDX-CA400/CA530X/CA580X 3-1. IC PIN DESCRIPTION • IC801 µPD780076GK-520-9ET (SYSTEM CONTROLLER) Pin No. Pin Name I/O Pin Description 1 PH1 I PH1 detection input (Not used in this set.) 2 D SW I Down switch detection input 3 IN SW/PH2 I Disc in switch detection input 4 LM LD O Loading motor drive output (Loading) 5 LM EJ O Loading motor drive [...]

  • Page 14

    14 CDX-CA400/CA530X/CA580X Pin No. Pin Name I/O Pin Description 52 SHIFT — Not used in this set. 53 BUS ON O Enable output of bus IC 54 SB RST O Reset output of bus IC 55 PW ON O System power supply control output 56 X SO O CD DSP IC serial data output 57 X SI I CD DSP IC serial data input 58 X SCK O CD DSP IC serial clock output 59 RFOK I CD ser[...]

  • Page 15

    15 15 CDX-CA400/CA530X/CA580X 84 85 82 83 16 12 D/A CONV TRACKING ERROR FORCUS ERROR 9 1 OSC EFM DEMOD SERVO CTL RF EQ 52 56 54 55 DSUB CODE PROCESS 8 7 6 5 4 3 2 2 45 3 64 50 51 56 57 58 63 62 60 59 I/F 87 86 97 98 LD DRIVE Q1 FOCUS COIL DRIVE TRACKING COIL DRIVE SLED MOTOR DRIVE SPINDLE MOTOR DRIVE LOADING MOTOR DRIVE 6 5 23 2 15 16 17 18 13 14 1[...]

  • Page 16

    16 16 CDX-CA400/CA530X/CA580X CNJ601 (ANTENNA) 2 16 1 FM_ANT L-CH LCD CE LCD DO LCD CLK 17 R-CH CDL 24 DET_OUT 11 FM/AM_OSC 14 AM_VT 6 FM_VT 20 IF_COUNT 19 OSC-IN 21 12 9 S_METER TU+8V 22 SD/ST_IND FM_VCC AM_VCC AM_ANT TUNER UNIT TU601 17 16 15 2 1 36 17 21 18 14 5 SYSTEM CONTROL IC801 (2/3) PLL IC601 ELECTRONIC VOLUME IC401 FL OUT 4 33 34 RL OUT F[...]

  • Page 17

    17 17 CDX-CA400/CA530X/CA580X X802 32.768kHz 37 38 40 41 29 30 43 SYSTEM CONTROL IC801 (3/3) LCD DRIVE IC551 KEY 0 DATA CLK CE ILL POWER CONTROL Q914 ILL B+ SWITCH Q915 ILL B+ KEY 1 KEY 1 KEY 0 KEY MATRIX S501-519 KEY ACK XT2 XT1 X2 35 LCD INH 48 ILL ON 44 SIRCS BATT X1 X801 8.38MHz PL551,552 D561-587 REMOTE CONTROL RECEIVER IC552 LCD BACK LIGHT 62[...]

  • Page 18

    18 18 CDX-CA400/CA530X/CA580X 3-6. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 17 for Circuit Boards Location. Note: The components identi- fied by mark 0 or dotted line with mark 0 are criti- cal for safety . Replace only with part number specified. Note: Les composants identifiés par une marque 0 sont critiques pour la s[...]

  • Page 19

    19 19 CDX-CA400/CA530X/CA580X 1 A B C D E F G H I J 23456789 1 0 1 1 1 2 1 3 1 4 TP8 C45 C4 C26 C37 TP6 TP1 TP2 TP4 TP5 TP87 TP86 TP57 TP77 TP11 TP79 TP83 TP70 TP9 TP27 TP12 TP78 TP10 TP81 TP84 TP54 TP25 TP24 TP37 TP39 TP36 TP38 TP40 TP45 TP22 TP88 TP41 TP46 FB3 TP21 TP17 TP20 TP42 TP19 TP28 TP90 C41 TP29 C44 TP73 TP32 TP48 TP71 TP51 TP49 TP52 TP55[...]

  • Page 20

    20 20 CDX-CA400/CA530X/CA580X IC B/D IC B/D TP77 TP78 R29 R30 C43 TP79 TP80 TP81 TP82 TP83 TP84 CN2 CN3 TP85 M902 M901 SW2 TP4 TP2 TP3 M903 TP87 TP86 TP9 TP8 R3 R26 C4 TP10 C13 R5 C11 C10 C8 TP7 TP92 R6 TP17 TP20 TP16 TP19 R25 TP21 TP18 R24 R7 TP6 C17 FB1 TP11 TP12 C9 C14 TP89 C19 C20 C23 R9 R8 TP22 TP23 TP24 TP25 TP88 FB4 C26 TP32 R14 R15 TP30 R12[...]

  • Page 21

    21 21 CDX-CA400/CA530X/CA580X 1 A B C D E F G H I J 23456789 1 0 1 1 1 2 1 3 1 4 1 5 C869 JR606 R207 C205 C202 R110 R208 R109 R108 Q201 Q202 C201 Q102 C101 C105 Q101 R210 R209 R107 C842 C671 R602 C121 C115 R121 R617 C118 R611 R852 R221 D920 C221 R620 JR603 R824 C111 IC601 C625 C848 R609 D919 R215 C652 R612 JR904 C618 R709 R604 R618 C608 JR110 C211 [...]

  • Page 22

    22 22 CDX-CA400/CA530X/CA580X C846 R714 R716 C706 C707 R854 C701 C914 C919 CNJ801 D852 D854 D907 D908 D909 D913 D923 JR903 JR904 L703 Q910 Q913 Q915 Q919 Q920 R407 R408 R707 R709 R710 R711 R712 R806 R807 R808 R810 R812 R813 R814 R815 R821 R824 R835 R840 R844 R845 R846 R847 R848 R849 R852 R853 R905 R911 R917 R918 R919 R920 R922 R923 R924 R925 R926 R[...]

  • Page 23

    23 23 CDX-CA400/CA530X/CA580X IC B/D IC B/D C841 C842 C114 C214 C219 C435 C605 C611 C612 C613 D604 JR605 JR606 JR607 L604 R107 R108 R109 R110 R113 R207 R208 R209 R210 R213 R215 R401 R404 R410 R444 R601 R602 R603 R604 R605 R610 R611 R612 R613 R614 R615 R616 R617 R618 R619 R906 R907 R909 X601 L601 C671 C672 C110 C111 C211 C210 C904 C103 C104 C203 C20[...]

  • Page 24

    24 24 CDX-CA400/CA530X/CA580X 1 A B C D E F G H I 2 3 4 5 6 7 8 9 10 1 1 12 13 14 D571 D555 R554 D568 D587 D574 D582 D584 R567 D564 D575 R570 D572 D569 R563 R568 D565 R569 D566 D562 D567 D570 D581 R564 R571 R566 D576 D573 R565 D563 D578 R572 D561 D579 R573 D580 D577 R574 D585 R580 R579 R555 R576 IC552 R575 R577 R578 D586 D583 R560 R551 R505 R502 R5[...]

  • Page 25

    25 25 CDX-CA400/CA530X/CA580X D554 IC551 D555 S505 R502 R503 R504 R505 R512 R513 R515 R516 R517 R506 R507 R518 R519 R509 R508 R511 R501 R514 S501 S503 S504 S507 S508 S509 S510 S502 S511 S512 S514 S515 S516 S517 S518 S519 R510 D551 D553 D556 JR506 R561 R562 R560 R559 S513 S506 IC552 JR508 JR507 JR505 CNP551 C551 C552 R551 C553 R552 R554 JR504 R555 J[...]

  • Page 26

    26 26 CDX-CA400/CA530X/CA580X VDD AMP AMP AMP VDD2 1 2 3 4 5 6 7 8 9 10 24 23 22 21 20 19 18 17 16 15 11 12 14 13 XO OSC CE D_IN CK D_OUT SR LCL I/O-2 SEEK MONO VDD2 IFC VDD FM_VCO AM_VCO D-GND FM_CP VT AM_CP VCC REG A-GND XI SERIAL INTERFACE I/O PORT OSCILLATOR ON/OFF BUFFER REFERENCE DIVIDER PHASE COMPARATOR 20BIT IF COUNTER PRESCALLER 12BIT PROG[...]

  • Page 27

    27 CDX-CA400/CA530X/CA580X IC401 LC75421M-TLM-E LROUT LFOUT + – + – + – 4 VSS 3 CE DI 5 7 + – 9 6 LFIN LOUT 12 LIN L5 L4 L3 R2 R3 R4 VREF R5 L2 L1 R1 LSELO LBASS1 10 + – 13 14 15 16 17 18 + – LTRE 11 LSB LBASS2 8 RROUT RFOUT 34 33 31 29 32 RFIN ROUT 26 RIN RSELO RBASS1 28 25 24 23 21 RTRE 27 RSB RBASS2 30 + – + – + – + – + – +[...]

  • Page 28

    28 CDX-CA400/CA530X/CA580X 1 2 3 5 6 6 7 13 14 15 11 12 10 9 8 TU601 #1 #1 #1 #1 #1 #2 #2 #2 #2 #2 #3 #2 F901 MG-393XA-121//K 4 SECTION 4 EXPLODED VIEWS Ref. No. Part No. Description Remark 4-1. CHASSIS SECTION Ref. No. Part No. Description Remark NOTE: • The mechanical parts with no reference number in the exploded views are not supplied. • It[...]

  • Page 29

    29 CDX-CA400/CA530X/CA580X 4-2. FRONT P ANEL SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark #4 #4 56 57 58 59 60 61 62 63 51 52 53 54 55 64 65 66 67 68 69 70 not supplied (DISPLA Y board) LCD501 71 72 51 X-3381-640-1 P ANEL (S) ASSY , FRONT (CA400) 51 X-3381-641-1 P ANEL (S) ASSY , FRONT (CA530X) 51 X-3381-642-1 P[...]

  • Page 30

    30 CDX-CA400/CA530X/CA580X 102 104 103 109 101 107 105 105 108 114 114 115 116 106 113 111 110 112 117 #8 #8 #7 #7 #8 #9 M903 C C 4-3. CD MECHANISM SECTION (1) (MG-393XA-121//K) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 101 1-683-283-11 IN SELF SW BOARD 102 3-040-039-02 CHASSIS (T) 103 3-040-038-01 SPRING (LR), TENSI[...]

  • Page 31

    31 CDX-CA400/CA530X/CA580X 154 151 156 157 158 160 162 161 159 152 152 152 153 163 157 D D 164 155 not supplied 4-4. CD MECHANISM SECTION (2) (MG-393XA-121//K) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 151 3-040-025-01 ARM, CHUCKING 152 3-040-031-01 DAMPER (T) 153 3-040-056-01 LEVER (D) 154 3-040-024-01 RET AINER (DI[...]

  • Page 32

    32 CDX-CA400/CA530X/CA580X M902 M901 #11 #8 #10 206 209 210 205 208 204 203 202 207 201 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-5. CD MECHANISM SECTION (3) (MG-393XA-121//K) The components identified by mark 0 or dotted line with mark 0 are critical for safety . Replace only with part number specified. Les compos[...]

  • Page 33

    33 CDX-CA400/CA530X/CA580X SECTION 5 ELECTRICAL P ARTS LIST NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in o[...]

  • Page 34

    34 CDX-CA400/CA530X/CA580X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark DISPLA Y IN SELF SW D587 8-719-053-09 LED SML-310VTT86 (VOL1) (CA530X/CA580X) D587 8-719-078-21 LED SML-310PTT86 (VOL1) (CA400) < IC > IC551 8-759-369-90 IC LC75822ED IC552 8-749-017-35 IC KSM-401N < JUMPER RESISTOR > JR503 1-216-864-11 [...]

  • Page 35

    35 CDX-CA400/CA530X/CA580X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MAIN A-3283-245-A MAIN BOARD, COMPLETE (including SPEAKER BOARD) ********************* * 3-019-565-01 BRACKET (IC) 3-041-261-11 BRACKET (TR) 3-236-922-01 HEA T SINK 7-685-793-09 SCREW +PTT 2.6X8 (S) 7-685-795-09 SCREW +PTT 2.6X12 (S) < CAP ACITOR[...]

  • Page 36

    36 CDX-CA400/CA530X/CA580X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MAIN C915 1-110-654-11 DOUBLE LA YERS 0.047F 5.5V C916 1-164-156-11 CERAMIC CHIP 0.1uF 25V C919 1-124-229-00 ELECT 33uF 20% 10V C931 1-164-156-11 CERAMIC CHIP 0.1uF 25V < JACK > CNJ601 1-793-598-11 JACK (ANTENNA) < CONNECTOR > CNJ801 1-5[...]

  • Page 37

    37 CDX-CA400/CA530X/CA580X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MAIN Q910 8-729-920-85 TRANSISTOR 2SD1664-QR Q911 8-729-055-96 TRANSISTOR SRC1203SF Q912 8-729-055-92 TRANSISTOR SRA2203SF Q913 8-729-019-00 TRANSISTOR 2SD2394-G Q914 8-729-055-96 TRANSISTOR SRC1203SF Q915 8-729-049-43 TRANSISTOR STB1132Y Q917 8-729[...]

  • Page 38

    38 CDX-CA400/CA530X/CA580X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R919 1-249-421-11 CARBON 2.2K 5% 1/4W R920 1-216-849-11 MET AL CHIP 220K 5% 1/16W R922 1-208-806-11 RES-CHIP 10K 0.5% 1/10W R923 1-208-806-11 RES-CHIP 10K 0.5% 1/10W R924 1-249-404-00 CARBON 82 5% 1/4W R925 1-249-404-00 CARBON 82 5% 1/4W R926 1-249-[...]

  • Page 39

    39 CDX-CA400/CA530X/CA580X 252 251 253 254 255 256 R17 1-216-809-11 MET AL CHIP 100 5% 1/16W R18 1-216-809-11 MET AL CHIP 100 5% 1/16W R19 1-216-809-11 MET AL CHIP 100 5% 1/16W R20 1-216-809-11 MET AL CHIP 100 5% 1/16W R21 1-216-821-11 MET AL CHIP 1K 5% 1/16W R22 1-216-821-11 MET AL CHIP 1K 5% 1/16W R24 1-216-864-11 MET AL CHIP 0 5% 1/16W R25 1-216[...]

  • Page 40

    40 CDX-CA400/CA530X/CA580X REVISION HIST ORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. V er . Date Description of Revision 1.0 2001. 12 New[...]