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Sony HCD-XGR60 manual

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Table of contents for the manual

  • Page 1

    HCD-XGR6/XGR60 US Model HCD-XGR6 E Model HCD-XGR60 COMP ACT Hi-Fi STEREO SYSTEM — Continued on next page — SPECIFICA TIONS • HCD-XGR6/XGR60 are the Amplifier , CD player , tape deck and tuner in LBT - XGR6/XGR60. V er 1.0 2002.02 9-873-567-01 2002B0200-1 © 2002. 02 Model Name Using Similar Mechanism NEW CD CD Mechanism T ype CDM37B-30BD60C S[...]

  • Page 2

    2 HCD-XGR6/XGR60 This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior . CA UTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement • Never reuse a disconn[...]

  • Page 3

    3 HCD-XGR6/XGR60 SAFETY-RELA TED COMPONENT W ARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DO TTED LINE WITH MARK 0 ON THE SCHEMA TIC DIAGRAMS AND IN THE P AR TS LIST ARE CRITICAL TO SAFE OPERA TION. REPLA CE THESE COMPONENTS WITH SONY P ARTS WHOSE P ART NUMBERS APPEAR AS SHO WN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY . T o Exposed Metal P[...]

  • Page 4

    4 HCD-XGR6/XGR60 T ABLE OF CONTENTS 1. GENERAL ·········································································· 5 2. DISASSEMBY ··································································· 7 3[...]

  • Page 5

    5 HCD-XGR6/XGR60 This section is extracted from instruction manual. SECTION 1 GENERAL ALPHABETICAL ORDER E – G EDIT ea (15) EFFECT 5 (17) ENTER 5 (8, 15, 17, 19) FM MODE 8 (12) FUNCTION qd (7, 9, 10, 14, 20, 22, 26) GAME qf (22) GAME INPUT AUDIO L/R wd (25) GAME INPUT VIDEO wd (25) GAME MIXING qg (22) GROOVE ek (16) GUIT AR DISTOR TION wl (21) GU[...]

  • Page 6

    6 HCD-XGR6/XGR60 Remote contr ol ALPHABETICAL ORDER ql qk qj qh qg qf ws wa w; 5 6 7 9 8 q; 3 2 1 4 qd qs qa S – X SLEEP 0 (18) SPECTRUM ANAL YZER 4 (20) SUPER WOOFER ek (16) SUPER WOOFER MODE ek (16) SURROUND ek (18) TIMER SELECT qa (16, 19) TUNER/BAND 9 (1 1, 12) TUNER ENTER wf (1 1) TUNER MEMOR Y wf (1 1) TUNING MODE 8 (1 1, 12) TUNING - /+ 9 [...]

  • Page 7

    7 HCD-XGR6/XGR60 SECTION 2 DISASSEMBL Y Note : Follow the disassembly procedure in the numerical order given. 2-1. CASE • The equipment can be removed using the following procedure. 3 Five screws (BVTT 3 × 6) 4 Two screws (BVTP 3 × 8 ) 2 Three screws (CASE3 TP2) 1 Three screws (CASE3 TP2) 8 Case 6 7 5 5 6 Set Case Front panel section Tape mecha[...]

  • Page 8

    8 HCD-XGR6/XGR60 2-2. FRONT P ANEL SECTION 2-3. T APE MECHANISM DECK 2 Flat type wire (CN431) 8 Lug 7 Screw (BVTP 3 X 8) 3 Connector (CN311) 4 Connector (CN903) 5 Connector (CN722) 1 Flat type wire (CN371) 9 Screw (BVTP 3 X 8 ) qs Screw (BVTP 3 X 8) qd Four screws (BVTP 3 X 8) qg Front panel section qf Claw 0 Lug 6 Connector (CN806) qa Connector (B[...]

  • Page 9

    9 HCD-XGR6/XGR60 2-4. P ANEL FL BOARD , TC-A BO ARD, TC-B BO ARD 2-5. P ANEL VR BO ARD 2 Lug 1 Screw (BVTP 2.6 X 8) qa Four screws (BVTP 2.6 X 8) qs Three screws (BVTP 2.6 X 8) qk PANEL FL board w; TC-A board qd Eight screws (BVTP 2.6 X 8) qg Four screws (BVTP 2.6 X 8) 8 Connector (CN703) 6 Connector (CN812) 7 Connector (CN704) ws TC-B board 0 Two [...]

  • Page 10

    10 HCD-XGR6/XGR60 2-6. MIC/GUIT AR BO ARD , HEADPHONE BO ARD 1 Connector (CN812) 2 Two screws (BVTP 2.6 X 8) 4 MIC/GUITAR board 7 HEADPHONE board 5 Two screws (BVTP 2.6 X 8) 3 MIC bracket 6 HEADPHONE bracke t Front panel 2-7. FRONT INPUT BO ARD 2 Bumper (Panel) Front panel FRONT INPUT board J804 4 FRONT INPUT board 1 Four screws (BVTP 2.6 X 8 ) 3 F[...]

  • Page 11

    11 HCD-XGR6/XGR60 2-9. BA CK P ANEL, DC F AN, MAIN BO ARD qs DC FAN (M901) 1 Flat type wire (CN441) 9 Back panel 2 Jumper plug 4 Seven screws (BVTP 3 X 8) 7 Four screws (BVTP 3 X 8) 6 Three screws (BVTP 3 X 8) qg Two screws (BVTP 3 X 8) qh Two connectors (CN901, 902) 5 Two screws (BVTP 3 X 8) qa Two screws (BVTP 3 X 8) 3 Screw (BVTP 3 X 8) 0 Connec[...]

  • Page 12

    12 HCD-XGR6/XGR60 2-10. CD MECHANISM DECK (CDM37B-30BD60C) qa CD mechanism deck (CDM37B-30BD60) 6 T wo screws (BVTP 3 X 8) 5 T wo screws (BVTP 3 X 8) 4 Three screws (BVTP 3 X 8) 1 Flat type wire (CN401) 2 Connector (CN411) 3 Four scre ws (BVTP 3 X 8) Wire holder 0 Five scre ws (BVTP3 × 8) 7 7 8 9 remov e two cables from wire holder .[...]

  • Page 13

    13 HCD-XGR6/XGR60 2-11. BASE UNIT -1 (BU-30BD60C) 2-12. BASE UNIT -2 (BU-30BD60C) 3 base unit (BU-30BD60C) 1 BU fitting screw 2 boss 1 Two floating screws (DIA.12) 6 Base unit (BU-30BD60C) 2 Two screws (BVTP 2.6 X 8) 3 Two stoppers (BU) 5 Two coil springs (insulator ) 4 Two coil springs (insulator) Holder (BU30) assy[...]

  • Page 14

    14 HCD-XGR6/XGR60 2-14. DISC T ABLE 2-13. BD BO ARD Note: When the disc table is installed, adjust the positions of roller cam and mark B as shown in the figure, then set to the groove of disc table. 1 Screw (BVTP 3 × 8) 2 Bracket (BU) 3 Step screw 4 Disc tabl e A A 1 Remove the two solders. 4 Flat type wire (CN102) BU-30BD60C 5 BD board 3 Rivet 2[...]

  • Page 15

    15 HCD-XGR6/XGR60 SECTION 3 TEST MODE [MC Cold Reset] • The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer . Procedur e: 1. T urn the power ON or set to the DEMO mode. 2. Press three buttons of c /CLOCK SET , TUNER ENTER , and /1 simultaneously . [...]

  • Page 16

    16 HCD-XGR6/XGR60 FWD the tape A “ T APE A AG-2 ” Fast forward the tape A “ T APE A AG-3 ” R VS the tape A “ T APE A AG-4 ” Rewind the tape A “ T APE A AG-5 ” FWD the tape B “ T APE B AG-2 ” Rewind the tape A “ T APE A AG-1 ” Fast forward the tape B “ T APE B AG-3 ” R VS the tape B “ T APE B AG-4 ” Rewind the tape B [...]

  • Page 17

    17 HCD-XGR6/XGR60 T orque Measurement Mode T orque Meter Meter Reading 2.9~6.9 mN•m FWD (30 to 70 g•cm) (0.42 – 0.97 oz•inch) FWD CQ-102C 0.19~0.59 mN•m back tension (2 to 6 g•cm) (0.03 – 0.08 oz•inch) 7.8~16.7 mN•m FF/REW CQ-201B (80 to 170 g•cm) (1.1 1 – 2.36 oz • inch) SECTION 4 MECHANICAL ADJUSTMENTS Precaution 1. Clean [...]

  • Page 18

    18 HCD-XGR6/XGR60 Recor d/Playback Head Azim uth Adjustment DECK A DECK B Note: Perform this adjustments for both decks Pr ocedure: 1. Mode: Playback (FWD) set MAIN board MD (VIDEO) OUT jack (J701 ) L-CH, R-CH + – level meter test tape P-4-A100 (10 kHz, – 10 dB) Screw position L-CH peak within 1dB Output level L-CH peak R-CH peak within 1dB Scr[...]

  • Page 19

    19 HCD-XGR6/XGR60 REC Bias Adjustment DECK B Procedur e: 1. Mode: Record FUNCTION: VIDEO attenuator set MAIN board MD(VIDEO) IN jack (J701) L-CH, R-CH 1) 315 Hz 2) 10 kHz 50 mV ( – 23.8 dB)    600 Ω blank tap e CS-123 AF OSC 2. Mode: Playback + – set recorded portion MAIN board CN301 pin 1 (L-CH) pin 3 (R-CH) level mete r 3. Confirm [...]

  • Page 20

    20 HCD-XGR6/XGR60 CD SECTION Note : 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use LUV -P01 (4-999-032-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low [...]

  • Page 21

    21 21 HCD-XGR6/XGR60 Note on Schematic Diagram: • All capacitors are in µ F unless otherwise noted. pF: µµ F 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1 / 4 W or less unless otherwise specified. • 2 : nonflammable resistor . • 5 : fusible resistor . • C : panel designation. N[...]

  • Page 22

    HCD-XGR6/XGR60 22 22 6-2. BLOCK DIA GRAMS – CD SER V O SECTION – SQSO SQCK A/D CONVERTER CH1OUTF CH1OUTR 6 7 8 9 15 16 18 11 10 12 2 1 51 49 48 43 24 41 40 39 64 15 28 29 30 31 32 33 24 25 23 5 6 2 3 17 18 15 16 E B C D A PD1 PD2 I1-6 I5-10 LD PWM3 PWM1 PWM2 PD CD D+5V F A B C D RF SUMMING AMP ∑ A-D FOCUS ERROR AMP RF EQ AMP DC AMP TRACKING E[...]

  • Page 23

    23 23 HCD-XGR6/XGR60 – TUNER/T APE DECK SECTION – PB-L B (Page 24) ST-L RV391 D (Page 24) REC-L C (Page 24) PB HEAD DECK-A DECK-B TC BLOCK 32 BIAS OSC Q331,332 RIPPLE FILTER Q333 A TRIG DRIVE • SIGNAL PATH : PLAYBACK (DECK A) : PLAYBACK (DECK B) : RECORD : TUNER (FM/AM) R-CH FM/AM TUNER UNIT CN371 ANTENNA ST-LOUT FM ANT FM ANT AM ANT AM ANT S[...]

  • Page 24

    HCD-XGR6/XGR60 24 24 – MAIN SECTION – RESET SIGNAL GENERATOR IC801 RESET SWITCH Q801 PHONO EQ AMP IC601 POWER AMP IC801 CD-L J701 (1/2) A (Page 22) (Page 25) (Page 23) C (Page 23) PB-L B FUNCTION SELECT SWITCH IC181 R-CH VOLUME CONTROL CPU INTERFACE INPUT SELECT SWITCH SURROUND OR DPL BUFFER MID/ BASS & TREBLE R-CH R-CH COMMAND F OUT2 OUT1 [...]

  • Page 25

    25 25 HCD-XGR6/XGR60 – DISPLA Y/KEY CONTROL/PO WER SUPPL Y SECTION – +10V REGULATOR IC931 +12V REGULATOR IC911 +12V REGULATOR IC961 +3.9V REGULATOR IC922 ST +10V (FM/AM TUNER UNIT B+) FAN MOTOR B+ TC M+9V (TC MOTOR SECTION B+) CD M+7V (CD MOTOR SECTION B+) +5V REGULATOR IC921 RECT D833 – 836 RECT D841 – 844 POWER AMP (IC801), PROTECT CIRCUI[...]

  • Page 26

    HCD-XGR6/XGR60 26 26 6-3.PRINTED WIRING BO ARD – BD SECTION – • See page 21 for Cir cuit Boards Location. Ref. No. Location D101 D-4 IC101 C-2 IC102 B-4 IC103 C-1 Q101 B-2 Q102 D-4 • Semiconductor Location 12 (12) 1-680-003- BD BOARD M101 SPINDLE MOTOR M JR106 JR124 JR125 C183 C185 R122 C110 C192 C196 R143 C130 R144 C126 IC102 C153 C195 C19[...]

  • Page 27

    27 27 HCD-XGR6/XGR60 6-4. SCHEMA TIC DIA GRAM – BD SECTION – • See page 44 for Wavef orms. • See pag e 44 f or IC Pin Function. • See pa g e 50,51 f or IC Bloc k Diagrams. FE1 TE1 SE1 SPD1 TD 1 T D 2 FD 1 FD2 C109 M102 M101 TP1 TP2 TP3 C101 C102 C103 C104 C108 C114 C121 C 124 C125 C126 C129 C143 C145 C162 C171 C172 C181 C182 C190 C196 CN1[...]

  • Page 28

    HCD-XGR6/XGR60 28 28 6-6.SCHEMA TIC DIA GRAM – MO TOR LED SECTION – • See pa g e 56 f or IC Block Diagrams. B MAIN BOARD (Page 33) SENSOR BOARD LED BOARD MOTOR BOARD 6-5.PRINTED WIRING BO ARD – MO T OR LED SECTION – • See page 21 for Circuit Boar ds Location. B MAIN BOARD(2/3) (Page 31) 4.8 4.8 4.8 4.8 LED DRIVE TABLE MOTOR DRIVER DISC [...]

  • Page 29

    29 29 HCD-XGR6/XGR60 6-8.PRINTED WIRING BO ARD – MIC/GUIT AR SECTION – • See page 21 for Cir cuit Boards Location. Ref. No. Location IC850 B-3 IC852 C-4 IC853 C-5 Q880 C-6 Q881 D-6 Q882 C-6 Q883 C-6 Q884 B-4 • Semiconductor Location 6-7.SCHEMA TIC DIA GRAM – MIC/GUIT AR SECTION – C 8 0 2 C 8 0 1 C836 R 8 5 4 C 8 1 0 R 8 5 2 C 8 0 5 C818[...]

  • Page 30

    HCD-XGR6/XGR60 30 30 6-9.SCHEMA TIC DIA GRAM – MAIN (1/3) SECTION – C603 C607 C653 C724 R602 R607 R657 C774 IC601(2/2) IC601(1/2) C602 C652 R604 C654 R654 C655 C656 R656 R655 C605 C606 R605 R606 R609 C604 R701 R702 R703 R704 R751 R752 R753 R754 C701 C751 Q751 Q611 R611 R612 R614 C612 R613 CN722 JR723 R724 C753 C112 C161 C162 C163 C164 C165 C 11[...]

  • Page 31

    31 31 HCD-XGR6/XGR60 6-10.SCHEMA TIC DIAGRAM – MAIN(2/3) SECTION – • See pa ge 44 for Wa veforms. • See page 46 for IC Pin Function. R513 R527 R529 R 530 R532 R533 R543 R557 R573 R574 R575 R580 R581 R584 R585 R587 R588 R589 R590 R591 R802 R804 R805 R806 Q801 R517 D802 X502 D808 D807 D806 D805 D431 D809 R556 R595 C598 C599 FB599 R504 R 549 J[...]

  • Page 32

    HCD-XGR6/XGR60 32 32 C354 TP351 T P 352 R354 C356 C306 T P 3 02 TP301 C304 R304 C307 C357 TP303 TP304 IC 321 µ P C 1330H C321 RV321 RV322 C327 C326 T331 Q331 Q332 C334 C 3 35 C 33 6 R 333 R 3 34 C338 C332 C333 Q381 Q383 R381 R384 R383 R386 R390 R388 R389 C381 R382 C382 R385 CN301 C312 C341 R350 R346 R347 IC341(2/2) IC341(1/2) R 37 8 R 371 R 37 2 C[...]

  • Page 33

    33 33 HCD-XGR6/XGR60 6-12.PRINTED WIRING BO ARD – MAIN SECTION – • See page 21 for Cir cuit Boards Location. 11 (11) 1-683-458- MAIN BOARD D 80 2 C922 C925 C902 D 911 D 912 D 913 FB 404 FB402 FB403 L451 IC111 R111 R112 R 131 R161 R162 R113 R114 R115 R116 R117 R118 R 119 R 120 R 121 R 122 R 123 R 124 R 163 R 164 R165 R 166 R167 R 168 R 169 R17[...]

  • Page 34

    HCD-XGR6/XGR60 34 34 6-13.PRINTED WIRING BO ARD – CD-L, CD-R, HEADPHONE, FRONT INPUT , D-SW SECTION – • See pa g e 21 f or Circuit Boar ds Location. HEADPHONE BOARD 11 (11) 1-683-450- D – SW BOARD 11 (11) 1-684-683- CD – R BOARD 11 (11) 1-683-453- S741 S742 S743 S745 S746 S747 S748 DISC SKIP PLAY MODE REPEAT EDIT DISC 1 DISC 2 DISC 3 DISC[...]

  • Page 35

    35 35 HCD-XGR6/XGR60 6-14. SCHEMA TIC DIA GRAM – CD-L, CD-R, HEADPHONE, FRONT INPUT , D-SW SECTION – C701 C702 C703 C704 C705 JW798 JW799 R721 R722 R723 R724 R725 J804 FL730 S752 S753 S754 S755 C752 C751 S743 S744 S745 S746 S747 S740 S741 S742 S749 CN704 S748 D700 C741 S763 C891 J803 C893 NO801 R891 C892 R771 R772 R773 R774 R775 R776 R777 R778 [...]

  • Page 36

    HCD-XGR6/XGR60 36 36 6-15.PRINTED WIRING BO ARD – P ANEL VR SECTION – • See page 21 for Cir cuit Boards Location. 1 2 21 20 K PANEL FL BOARD (Page 38) 1 15 16 30 SURROUND SUPER WOOFER MODE SUPER WOOFER D713 S701 S703 EFFECT ON/OFF S710 MIX GUITER /KARAOKE GUITAR DISTORTION S708 S704 P FILE D717 S705 ENTER S709 D715 D701 D703 D704 D705 S715 S7[...]

  • Page 37

    37 37 HCD-XGR6/XGR60 6-16. SCHEMA TIC DIA GRAM – P ANEL VR SECTION – S716 S717 S718 S719 R723 R701 C703 C702 C701 D705 D706 D709 R702 R703 R704 S715 S714 S713 R713 R709 R714 R715 R716 R712 R711 R710 R708 C708 C707 C706 S721 R725 S720 D715 D717 R726 S722 D707 D708 D711 R707 S700 R721 R722 L701 10 µ R718 R719 D702 D701 S707 S703 S708 S709 S710 S[...]

  • Page 38

    HCD-XGR6/XGR60 38 38 Ref. No. Location D601 C-9 D602 A-1 1 D603 D-1 1 D604 D-1 1 D605 E-1 1 D606 E-1 1 D607 F-1 1 D608 B-1 D609 D-2 D610 D-2 D61 1 E-2 D612 E-2 D613 F-2 D801 F-4 D802 G-4 D803 F-6 D804 G-6 D805 D-8 D806 E-8 IC601 B-7 IC602 B-4 IC603 A-9 Q601 B-10 Q602 C-8 Q603 C-8 Q604 C-8 Q605 C-8 Q606 A-8 Q607 A-8 Q608 B-8 Q609 B-8 • Semiconduct[...]

  • Page 39

    39 39 HCD-XGR6/XGR60 6-18.SCHEMA TIC DIAGRAM – P ANEL FL, TC-A, TC-B SECTION – • See page 44 for W aveforms. • See pa ge 48 for IC Pin Function. • See page 52 for IC Bloc k Diagrams. S810 S811 S812 S813 S814 S815 S809 S808 S805 S806 S807 S801 S802 S803 S804 S616 S617 S618 L601 C601 S615 S612 L602 S606 S602 S607 S608 S609 S604 S603 S601 S6[...]

  • Page 40

    HCD-XGR6/XGR60 40 40 6-19.PRINTED WIRING BO ARD – P A SECTION – • See page 21 for Cir cuit Boards Location. 1 4 J HEADPHONE BOARD (Page 34) JW475 R432 TM401 IC801 Q851 Q804 Q803 R820 Q431 Q401 R808 R858 1 1 14 18 RY401 D831 TH831 EPT801 Q402 IC901 R857 R859 R406 JW406 C811 C812 C861 C862 C413 D841 C852 R802 R809 C432 C433 C801 C804 C807 C831 [...]

  • Page 41

    41 41 HCD-XGR6/XGR60 6-20.SCHEMA TIC DIAGRAM – P A SECTION – 2 2 2 C 8 3 1 C 9 0 4 D 4 0 1 D801 D 8 3 4 D 8 3 5 D 8 3 6 D851 R 4 2 9 R 4 3 7 R 4 3 9 R 4 4 7 R811 R812 R813 R 8 1 4 R 8 1 5 R 8 2 3 R 8 2 7 R 8 3 1 R 8 3 2 R861 R862 R863 C 9 0 9 D 4 0 2 D 8 3 3 Q 4 0 2 Q 8 0 1 Q 8 0 4 Q851 Q 8 0 3 E P T 8 0 1 E P T 8 0 2 R820 R804 R 8 2 1 R837 C 8[...]

  • Page 42

    HCD-XGR6/XGR60 42 42 6-21.SCHEMA TIC DIAGRAM – TRANS, SUB TRANS SECTION (XGR6, XGR60: MX MODEL) – • See page 21 for Cir cuit Boards Location. 6-22.SCHEMA TIC DIA GRAM – TRANS, SUB TRANS SECTION (XGR6, XGR60: MX MODEL) – (CHASSIS) RY901 C901 CN 901 CN902 JW 944 JW 948 JW 945 JW946 MT901 NO903 T901 SUB TRANSFORMER D901 LP901 LP903 JW 950 D8[...]

  • Page 43

    43 43 HCD-XGR6/XGR60 6-23.PRINTED WIRING BO ARD – TRANS, SUB TRANS SECTION (XGR60:E, E51, AR MODEL) – • See page 21 f or Circuit Boards Location. 6-24.SCHEMA TIC DIAGRAM – TRANS, SUB TRANS SECTION (XGR60:E, E51, AR MODEL) – C893 C834 CN901 R951 R952 R953 C963 C961 CN952 CN905 JW971 CN951 JW941 JW944 JW949 D832 RY901 D901 C901 NO903 CN902 [...]

  • Page 44

    HCD-XGR6/XGR60 44 44 T331 5 r W A VEFORMS 1 IC501 qa XC-OUT 2 3 IC501 qd X-OUT T331 4 4 – MAIN BO ARD –– BD BO ARD – IC101 el FE 1 IC101 ra TE 2 IC101 rd RFDC 3 IC101 yj XT AO 4 – P ANEL FL BO ARD – IC601 is X OUT 1 3.0Vp-p 32KHz VOL/DIV : 1V AC TIME/DIV : 10 µ sec VOL/DIV : 1V AC TIME/DIV : 50nsec 2.0Vp-p 16MHz 240Vp-p 13 µ sec VOL/D[...]

  • Page 45

    45 HCD-XGR6/XGR60 53 CL TV I Control voltage input for master VCO 54 FILO O Filter output for master PLL 55 FILI I Filter input for master PLL 56 PCO O Chage-pump output for master PLL 57 A VDD3 — Powr supply (+3.3V) 58 VSS — Ground 59 VDD — Power supply (+3.3V) 60 DOUT O CD data output 61 LRCK O Not used (open) 62 PCMD O Not used (open) 63 B[...]

  • Page 46

    46 HCD-XGR6/XGR60 Description Pin Name Pin No. I/O 1 AUDIO-OUT O MD output mute signal output 2 STEREO I Stereo signal input 3 TUNED I Tuned signal input 4 SIRCS I SIRCS input 5 CD-MUTE O CD mute signal output 6 – — Not used (open) 7 – — Not used (open) 8 BYTE I Not used (connected to ground) 9 CNVSS — Not used (Connected to ground with r[...]

  • Page 47

    47 HCD-XGR6/XGR60 Pin Name Pin No. I/O Discription 54 CAPM-H/L O Capstan motor high/low signal output 55 CAPM-CTRL O Capstan motor REV/FWD/STOP control signal output 56 A-PLA Y I TCM-A play switch input 57 B-PLA Y I TCM-B play switch input 58 TC-MUTE O TC line mute signal output 59 REC/PB/P ASS O Not used (open) 60 NR ON/OFF O Not used (open) 61 RE[...]

  • Page 48

    48 HCD-XGR6/XGR60 • IC601 MB90M407APF-G-112-BND DISPLA Y CONTROL (P ANEL FL Boar d) Description Pin Name Pin No. I/O 1 GR-16 O FLD grid output 2 GR-15 O FLD grid output 3 GR-14 O FLD grid output 4 GR-13 O FLD grid output 5 GR-12 O FLD grid output 6 GR-1 1 O FLD grid output 7 GR-10 O FLD grid output 8 GR-9 O FLD grid output 9 GR-8 O FLD grid outpu[...]

  • Page 49

    49 HCD-XGR6/XGR60 Description Pin Name Pin No. I/O 54 SOFT TEST O Not used (open) 55 LED SELB O LED group B select signal output 56 VOL A I V olume encoder signal A input 57 VOL B I V olume encoder signal B input 58 JOG A I AMS jog dial encoder signal A input 59 JOG B I AMS jog dial encoder signal B input 60 I2C-DA T A O IIC serial data output 61 I[...]

  • Page 50

    50 HCD-XGR6/XGR60 6-26. IC BLOCK DI A GRAMS IC101 CXD3017Q (BD BO ARD) IC102 BA5974FM-E2 (BD BO ARD) 1 2 3 10 11 12 13 14 15 16 17 18 19 20 60 59 58 57 56 55 54 52 51 50 49 48 47 46 45 44 53 21 39 40 41 42 43 22 23 79 24 26 25 28 27 29 30 31 32 35 36 37 38 33 34 80 62 61 77 78 75 76 73 74 72 71 70 69 66 65 64 63 68 67 4 5 6 7 8 9 D/A Interface Digi[...]

  • Page 51

    51 HCD-XGR6/XGR60 IC321 µ PC1330HA (MAIN BO ARD (3/3)) IC103 CXA2581N-T4 (BD BOARD) 1 2 3 4 5 6 7 8 9 INVERTER COMPARATER SW R1 GND SW P1 CONT GND VCC SW P2 GND SW R2 27 29 30 4 3 EQ IN 9 D 10 F E 8 C 7 B 6 A AC SUM DC_OFST RFDCI 28 RFDCO VC 24 BST 25 VFC CEI EQ APC 5 GND AC SUM 26 RFC AC VCA 23 RFG 22 VCC 20 21 CE 19 TE_BAL 18 TE 17 FEI 16 FE 1 L[...]

  • Page 52

    52 HCD-XGR6/XGR60 IC201 T A8409 (MO TOR BO ARD) IC602 BA3830F (P ANEL FL BO ARD) 1 2 3 4 5 6 7 8 9 HEAT CUT OFF BLOCK STANDBY BLOCK VREF BLOCK IN2 VCC OUT2 NC GND VS OUT1 VREF IN1 F01 R02 R01 LINE NF LINE IN REFERENCE CURRENT REFERENCE CURRENT RESET BAND PASS FIL TER DET 17 RESET 18 F02 16 F03 15 F04 14 F05 13 F06 12 REC LEVEL 11 VCC 10 4 3 2 1 + ?[...]

  • Page 53

    53 HCD-XGR6/XGR60 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks SECTION 7 EXPLODED VIEWS The components identified by mark 0 or dotted line with mark 0 are critical for safety . Replace only with part number specified. 7-1. CASE, B ACK P ANEL SECTION NOTE: • -XX, -X mean standardized parts, so they may have some diff[...]

  • Page 54

    54 HCD-XGR6/XGR60 7-2. FRONT P ANEL SECTION-1 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 54 53 54 54 54 54 54 63 64 63 65 54 62 60 61 55 56 57 58 54 59 52 51 not supplied not supplied F ront panel section-2 #1 not supplied 54 51 4-237-635-01 KNOB (MIC) 52 A-4727-633-A MIC/GUITAR BOARD, COMPLETE 53 1-683-448-11 TC-A [...]

  • Page 55

    55 HCD-XGR6/XGR60 7-3. FRONT P ANEL SECTION-2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 109 109 114 109 109 109 109 109 109 109 109 109 109 107 118 102 103 105 106 104 108 109 117 122 121 120 119 101 109 112 114 115 116 123 113 111 110 110 not supplied not supplied not supplied supplied with S763 #7 #7 FL601 101 4-[...]

  • Page 56

    56 HCD-XGR6/XGR60 7-4. CHASSIS SECTION Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 154 153 159 155 156 158 160 152 151 161 #2 #4 #1 #2 not supplied not supplied not supplied not supplied not supplied CDM37B-30BD60C #5 #1 #1 #1 #1 #1 #1 #1 #5 F951 F961 F962 F964 F963 T951 b b 151 1-823-750-11 WIRE (FLAT TYPE) (21 CORE[...]

  • Page 57

    57 HCD-XGR6/XGR60 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 7-5. CD MECHANISM DECK SECTION (CDM-30BD60C) 501 509 504 506 505 511 501 503 501 502 502 M201 514 516 520 520 519 518 522 521 523 524 521 520 519 518 520 510 508 517 507 515 513 510 510 512 #1 #1 #1 #1 #1 BU-30BD60C 501 4-987-976-01 SCREW , STEP 502 4-944-[...]

  • Page 58

    58 HCD-XGR6/XGR60 7-6. B ASE UNIT SECTION (BU-30BD60C) Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 555 552 551 554 553 556 551 3-531-576-11 RIVET 552 A-4728-678-A BD BOARD, COMPLETE 553 4-233-832-01 GEAR (LB) 554 4-233-831-01 GEAR (LA) 555 1-757-710-11 WIRE (FLAT TYPE) (16 CORE) 556 A-4735-188-A BU-30 (60) ASSY[...]

  • Page 59

    59 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 SECTION 8 ELECTRICAL P ARTS LIST Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used o[...]

  • Page 60

    60 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 BD R102 1-216-845-11 MET AL CHIP 100K 5% 1/16W R103 1-216-835-11 MET AL CHIP 15K 5% 1/16W R104 1-216-839-11 MET AL CHIP 33K 5% 1/16W R105 1-216-821-11 MET AL CHIP 1K 5% 1/16W R106 1-216-821-11 MET AL CHIP 1K 5% 1/16W R107 1-216-833-11 MET AL CHIP 10K 5% 1/[...]

  • Page 61

    61 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 LED C703 1-126-960-11 ELECT 1uF 20% 50V C704 1-164-159-21 CERAMIC 0.1uF 50V C705 1-162-282-31 CERAMIC 100PF 10% 50V < FIL TER > FL730 1-424-228-11 FIL TER, NOISE < JACK > J804 1-815-310-11 JACK 3P (GAME INPUT) < RESISTOR > R721 1-249-437-[...]

  • Page 62

    62 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 C331 1-137-150-11 MYLAR 0.01uF 5% 100V C332 1-126-961-11 ELECT 2.2uF 20% 50V C333 1-130-485-00 MYLAR 0.015uF 5% 50V C334 1-130-481-00 MYLAR 0.0068uF 5% 50V C335 1-130-481-00 MYLAR 0.0068uF 5% 50V C336 1-130-486-00 MYLAR 0.018uF 10% 50V C337 1-126-964-11 EL[...]

  • Page 63

    63 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 CN371 1-784-776-11 CONNECTOR, FFC 15P CN401 1-568-838-11 CONNECTOR, FFC 21P CN411 1-785-321-11 PIN, CONNECTOR (STRAIGHT) 9P CN431 1-784-780-11 CONNECTOR, FFC 19P CN441 1-563-614-31 CONNECTOR, FLEXIBLE 11P CN722 1-691-767-11 PLUG (MICRO CONNECTOR) 5P CN901 [...]

  • Page 64

    64 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 Q333 8-729-801-93 TRANSISTOR 2SD1387 Q334 8-729-029-86 TRANSISTOR DTC124ESA Q335 8-729-140-04 TRANSISTOR 2SB1116A-L Q341 8-729-620-05 TRANSISTOR 2SC2603-EF Q342 8-729-029-86 TRANSISTOR DTC124ESA Q343 8-729-029-86 TRANSISTOR DTC124ESA Q344 8-729-029-86 TRAN[...]

  • Page 65

    65 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 MAIN R341 1-216-821-11 MET AL CHIP 1K 5% 1/16W R342 1-216-821-11 MET AL CHIP 1K 5% 1/16W R343 1-216-841-11 MET AL CHIP 47K 5% 1/16W R344 1-216-829-11 MET AL CHIP 4.7K 5% 1/16W R345 1-216-829-11 MET AL CHIP 4.7K 5% 1/16W R346 1-216-833-11 MET AL CHIP 10K 5%[...]

  • Page 66

    66 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 MAIN R604 1-216-820-11 MET AL CHIP 820 5% 1/16W (XGR6) R604 1-216-821-11 MET AL CHIP 1K 5% 1/16W (XGR60) R605 1-216-854-11 MET AL CHIP 560K 5% 1/16W R606 1-216-841-11 MET AL CHIP 47K 5% 1/16W R607 1-216-821-11 MET AL CHIP 1K 5% 1/16W R608 1-216-845-11 MET [...]

  • Page 67

    67 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 IC853 8-759-505-55 IC NJM4558L < JACK > J801 1-770-226-11 JACK (LARGE TYPE) (MIX MIC) J802 1-770-226-11 JACK (LARGE TYPE) (GUIT AR) < TRANSISTOR > Q880 8-729-620-05 TRANSISTOR 2SC2603-EF Q881 8-729-029-86 TRANSISTOR DTC124ESA Q882 8-729-029-86 [...]

  • Page 68

    68 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 C854 1-126-967-11 ELECT 47uF 20% 50V C857 1-128-560-11 ELECT 22uF 20% 100V C858 1-164-159-21 CERAMIC 0.1uF 50V C859 1-164-159-21 CERAMIC 0.1uF 50V C861 1-130-491-00 MYLAR 0.047uF 5% 50V C862 1-130-491-00 MYLAR 0.047uF 5% 50V C863 1-126-961-11 ELECT 2.2uF 2[...]

  • Page 69

    69 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 R810 1-249-435-11 CARBON 33K 5% 1/4W (XGR60) R810 1-249-437-11 CARBON 47K 5% 1/4W (XGR6) R811 1-249-417-11 CARBON 1K 5% 1/4W F R812 1-249-431-11 CARBON 15K 5% 1/4W R813 1-249-441-11 CARBON 100K 5% 1/4W R814 1-249-421-11 CARBON 2.2K 5% 1/4W F R815 1-249-433[...]

  • Page 70

    70 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 D611 8-719-058-03 DIODE SEL5423E-TP15 (JAZZ) D612 8-719-058-03 DIODE SEL5423E-TP15 (DANCE) D613 8-719-058-03 DIODE SEL5423E-TP15 (GAME) < FERRITE BEAD > FB601 1-412-473-21 INDUCTOR 0UH < FLUORESCENT INDICA TOR TUBE > FL601 1-518-794-11 INDICA T[...]

  • Page 71

    71 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 S604 1-762-875-21 SWITCH, KEYBOARD (SAMBA) S605 1-762-875-21 SWITCH, KEYBOARD (MOVIE) S606 1-762-875-21 SWITCH, KEYBOARD (GUITAR) S607 1-762-875-21 SWITCH, KEYBOARD (ROCK) S608 1-762-875-21 SWITCH, KEYBOARD (JAZZ) S609 1-762-875-21 SWITCH, KEYBOARD (DANCE)[...]

  • Page 72

    72 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 S711 1-762-875-21 SWITCH, KEYBOARD (GUITAR DISTOR TION) S713 1-762-875-21 SWITCH, KEYBOARD (SUPER WOOFER) S714 1-762-875-21 SWITCH, KEYBOARD (SUPER WOOFER MODE) S715 1-762-875-21 SWITCH, KEYBOARD (X-GROOVE) S716 1-762-875-21 SWITCH, KEYBOARD (TUNER/BAND) S[...]

  • Page 73

    73 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks HCD-XGR6/XGR60 C893 1-137-749-11 MYLAR 0.1uF 100V C961 1-162-306-11 CERAMIC 0.01uF 30% 16V C963 1-162-306-11 CERAMIC 0.01uF 30% 16V < CONNECTOR > * CN951 1-564-214-11 PIN, CONNECTOR (B3PS-VH) 3P (XGR60) * CN952 1-564-526-11 PLUG, CONNECTOR 11P < DIODE > D832 [...]

  • Page 74

    HCD-XGR6/XGR60 REVISION HIST OR Y Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. V er . Date Description of Revision 1.0 2002. 02 New[...]