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Sony XR-CA400 manual

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Table of contents for the manual

  • Page 1

    SERVICE MANUAL Model Name Using Similar Mechanism NEW T ape T ransport Mechanism T ype MG-25L-136 FM/MW/L W CASSETTE CAR STEREO AEP Model UK Model SPECIFICA TIONS XR-CA400/CA410 Photo: XR-CA400 V er 1.2 2002.0 7 9-870-235-13 Sony Corporation 2002G0500-1 e V ehicle Company C 2002.07 Published by Son y Engineering Corporation Cassette player section [...]

  • Page 2

    2 XR-CA400/CA410 T ABLE OF CONTENTS 1. GENERAL Location of Controls ....................................................... 3 Setting the Clock ............................................................. 3 2. DISASSEMBL Y ......................................................... 7 3. ASSEMBL Y OF MECHANISM DECK ........... 9 4. MECHANICAL ADJUSTM[...]

  • Page 3

    3 XR-CA400/CA410 SECTION 1 GENERAL Location of contr ols Refer to the pages listed for details. 1 Volume +/– button 7, 13, 17 2 MODE ( o ) button During tape playback: Playback direction change 7, 8 During radio reception: BAND select 9 During CD/MD playback: CD/MD unit select 19 3 SRC (SOURCE) (TUNER/TAPE/CD/MD) button 7, 9, 19 4 SEL (select) bu[...]

  • Page 4

    4 XR-CA400/CA410 AUDIO OUT REAR BUS AUDIO IN 3 continuous power supply permanente Stromversorgung alimentation continue alimentazione continua continu voeding power aerial control Motorantennensteuerung antenne é lectrique comando dell ’ antenna elettrica automatische antenne 7 8 4 5 switched power supply geschaltete Stromversorgung alimentation[...]

  • Page 5

    5 XR-CA400/CA410 Liste des composants ( 1 ) Les numéros de l’illustration correspondent à ceux des instructions. Avertissement Manipulez précautionneusement le support 1 pour éviter de vous blesser aux doigts. Précautions • Cet appareil est conçu pour fonctionner sur courant continu de 12 V avec masse négative. • Evitez de fixer des vi[...]

  • Page 6

    6 XR-CA400/CA410 Pr  cautions • Choisir soigneusement l’emplacement de l’installation afin que l’appareil ne gêne pas la conduite normale du véhicule. • Eviter d’installer l’appareil dans un endroit exposé à des températures élevées, comme en plein soleil ou à proximité d’une bouche d’air chaud, ou à de la poussière,[...]

  • Page 7

    7 XR-CA400/CA410 SECTION 2 DISASSEMBL Y MAIN BO ARD Note: Follo w the disassembly procedure in the numerical order giv en. MECHANISM DECK (MG-25L-136) 2 sub panel assy 1 screw (PTT2.6 × 6) 5 screw (PTT2.6 × 6 ) 3 flexib le board (CNP301) 4 connector (CN351) 6 mechanism deck (MG-25L-136) 1 four scre ws (PTT2.6 × 6) 2 two ground point screws 3 rub[...]

  • Page 8

    8 XR-CA400/CA410 HEA T SINK (ISO) 1 four scre ws (PTT2.6 × 10 ) 1 three screws (PTT2.6 × 10) 2 heat sink (ISO)[...]

  • Page 9

    9 XR-CA400/CA410 SECTION 3 ASSEMBL Y OF MECHANISM DECK HOUSING ARM (SUCTION) Note: Follo w the assembly procedure in the numerical order given. A par t C par t B par t D par t 8 Hold the hanger by bending the claw . 6 Fit projection on D par t. 4 Fit claw on B part. 3 Put the housing under A par t. 5 Fit projection on C par t. 1 Install the catch t[...]

  • Page 10

    10 XR-CA400/CA410 LEVER (LDG-A) / (LDG-B) GEAR (LDG-FT) shaft A shaft B shaft C 1 Fit the lev er (LDG-A) on shafts A – C and install it. shaft A shaft B 2 Fit the lev er (LDG-B) on shafts A and B and install it. 3 type-E stop ring 2.0 gear (LDG-D) 5 gear (LDG-FT) 6 polyeth ylene washer 2 tension spring (LD-2) 2 tension spring (LD-1) gear (LDG-FB)[...]

  • Page 11

    11 XR-CA400/CA410 GUIDE (C) MOUNTING POSITION OF CAPST AN/REEL MO T OR (M901) 2 guide (C) 1 three claws two precision screw s (P2 × 2) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure. capstan/reel motor (M901) 30˚[...]

  • Page 12

    12 XR-CA400/CA410 Procedur e: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes 3,000 Hz. Specification: Constant speed Adjustment Location: T ape Speed Adjustment – SET UPPER VIEW – SECTION 4 MECHANICAL ADJUSTMENTS • T ape T ension Measurement 1. C[...]

  • Page 13

    13 XR-CA400/CA410 2.6 Vp-p 27.4 µ s 3.4 Vp-p 54.4 ns 5 Vp-p 232 ns 2.3 Vp-p 30.8 µ s SECTION 6 DIA GRAMS 6-1. NO TE FOR PRINTED WIRING BO ARDS AND SCHEMA TIC DIA GRAMS Note on Schematic Diagram: • All capacitors are in µ F unless otherwise noted. pF: µµ F 50 WV or less are not indicated e xcept for electrolytics and tantalums. • All resist[...]

  • Page 14

    14 XR-CA400/CA410 SCOUT MRO MPTH TCON OSCO OSCI VSSD VDDD DAVN SDA VREF MPX VSSA VDDA AFIN MAD PSWN SCL 2 1 6 15 11 13 16 14 12 INTERFACE REGISTER SIGNAL QUALITY DECODER CLOCKED COMPARATOR POWER SUPPLY & RESET TEST CONTROL OSCILLATOR & CLOCK PAUSE DETECTOR MULTI PATH DETECTOR 57kHz 8th ORDER BAND-PASS FILTER RDS/RDBS DECODER RDS/RDBS DEMODU[...]

  • Page 15

    XR-CA400/CA410 15 15 + – + – + – + – OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC TUNER8.7 ANT SW TUNER5.6 SW STB VDD5.6V AMP VCC ANT COM8.7V TUNER5.6V TUNER8.7V GND RESET SWITCH BATT SWITCH 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON OUT RESET OUT BATT CLK OUT VREF DATA IN/OUT GND BATT CHECK CLK IN BUS ON IN RESET IN VCC DATA I[...]

  • Page 16

    XR-CA400/CA410 16 16 18 9 10 11 12 13 14 15 16 4 5 6 7 8 17 F781 CN781 (FRONT VIEW) BUS CONTROL IN AUDIO OUT REAR REMOTE IN BUS AUDIO IN 7 4 8 17 18 5 6 12 11 10 9 13 14 15 16 9 10 11 12 13 14 15 16 4 5 6 7 8 18 17 VIO GRY WHT GRN BLU BLU/WHT GRN/BLK WHT/BLK GRY/BLK VIO/BLK REAR RCH+ FRONT RCH+ FRONT LCH+ REAR LCH+ REAR LCH – FRONT LCH – FRONT [...]

  • Page 17

    XR-CA400/CA410 17 17 6-3. SCHEMA TIC DIA GRAM – MAIN Boar d (1/3) – • See page 13 for Wa veform. • See page 14 for IC Bloc k Diagrams. (Page 18) (Page 19)[...]

  • Page 18

    XR-CA400/CA410 18 18 6-4. SCHEMA TIC DIA GRAM – MAIN Boar d (2/3) – • See page 13 f or W a veforms. • See page 14 for IC Bloc k Diagrams. (Page 17) (Page 19)[...]

  • Page 19

    XR-CA400/CA410 19 19 6-5. SCHEMA TIC DIA GRAM – MAIN Boar d (3/3) – • See page 14 f or IC Block Diagrams. (Page 18) (Page 17) (Page 21)[...]

  • Page 20

    XR-CA400/CA410 20 20 LED903 LED904 S901 S902 S903 S904 S905 S906 S907 S908 LSW903 LSW904 LSW905 LSW906 LSW907 LSW909 LSW910 LSW911 LSW912 LSW913 LSW914 LSW915 LSW908 LSW902 LSW901 D971 D902 D903 D904 IC901 CN901 R932 R939 R910 R911 R912 R913 R914 R901 R902 R931 R915 R933 R954 R953 R972 R974 R973 R975 R976 R970 R971 R934 R936 R917 R918 R919 R920 R93[...]

  • Page 21

    XR-CA400/CA410 21 21 6-7. SCHEMA TIC DIA GRAM – KEY Boar d – • See page 13 for Wa veform. (Page 19)[...]

  • Page 22

    XR-CA400/CA410 22 22 6-8. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC501 MN101C49KTC (SYSTEM CONTROLLER) Pin No. Pin Name I/O Description 1 VREF– I Reference voltage (0V) input terminal (for A/D converter) 2 VSM I FM and AM signal meter voltage detection signal input from the FM/AM tuner unit (TU1) (A/D input) 3 NIL I Not used (fixed at “ L ?[...]

  • Page 23

    23 XR-CA400/CA410 Pin No. Pin Name I/O Description 91 TAPEON O Power on/off control signal output of the loading motor drive (IC351) and capstan/reel motor (M901) “H”: motor on 92 CMON O Capstan/reel motor (M901) drive signal output terminal “ H ” : motor on 93 NOSESW I Front panel block remove/attach detection signal input “ L ” : fron[...]

  • Page 24

    24 XR-CA400/CA410 MG-25L-136 14 13 15 16 18 19 20 17 1 2 5 6 8 7 10 12 11 9 3 4 F ront p anel ass y #1 #1 #2 F781 TU1 #3 #3 #3 #3 #1 #1 A A B B (1) CHASSIS SECTION SECTION 7 EXPLODED VIEWS • Items marked “*” are not stocked since the y are seldom required for routine service. Some delay should be anticipated when ordering these items. • The[...]

  • Page 25

    25 XR-CA400/CA410 (2) FRONT P ANEL SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 3-225-123-01 BUTTON (PRESET/CE) (A TT . SENS. AF . 1. 2. 3. 4. 5. 6. T A. PTY . DSPL) 52 3-225-125-01 BUTTON (RELEASE/CE) (RELEASE) 53 3-231-816-01 SPRING (RELEASE) 54 3-224-898-01 PANEL, FRONT (CA400) 54 3-224-898-11 PANEL, FRONT[...]

  • Page 26

    26 XR-CA400/CA410 (3) MECHANISM DECK SECTION (MG-25L-136) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 161 3-933-346-01 CA TCHER 162 3-933-344-01 GUIDE (C) 163 3-014-798-01 SCREW (HEAD), SPECIAL 164 3-364-151-01 W ASHER 165 A-3220-811-A MECHANISM DECK ASSY 166 3-017-302-01 BEL T (25) 167 3-026-636-01 FL YWHEEL (F) 168 3[...]

  • Page 27

    27 XR-CA400/CA410 KEY SECTION 8 ELECTRICAL P ARTS LIST Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark KEY BOARD ********** 1-694-781-11 CONDUCTIVE BOARD, CONNECTION * 3-224-870-01 PLA TE (LCD), LIGHT GUIDE * 3-224-871-01 ILLUMINA TOR (LCD) (CA400) * 3-224-871-11 ILLUMINA TOR (LCD) (CA410) * 3-224-895-01 REFLECTOR (LCD) * [...]

  • Page 28

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 28 XR-CA400/CA410 KEY LSW913 1-771-882-11 SWITCH, T ACTILE (WITH LED) (REP , 3) (CA410: AMBER) LSW913 1-786-106-11 SWITCH, T ACTILE (WITH LED) (REP , 3) (CA400/CA410: GREEN) LSW914 1-771-882-11 SWITCH, T ACTILE (WITH LED) (2, DISC +) (CA410: AMBER) LSW914 1-786-106-11 SWITCH,[...]

  • Page 29

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 29 XR-CA400/CA410 MAIN * A-3326-771-A MAIN BOARD, COMPLETE (CA410: AMBER) * A-3326-772-A MAIN BOARD, COMPLETE (CA400/CA410: GREEN) ********************** * 3-040-998-01 BRACKET (IC) * 3-224-899-01 HEA T SINK (ISO) * 3-224-902-01 HEA T SINK (REG) 7-685-647-79 SCREW +BVTP 3X10 [...]

  • Page 30

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 30 XR-CA400/CA410 C585 1-126-933-11 ELECT 100uF 20% 16V C611 1-126-157-11 ELECT 10uF 20% 16V C615 1-126-157-11 ELECT 10uF 20% 16V C616 1-126-157-11 ELECT 10uF 20% 16V C617 1-126-157-11 ELECT 10uF 20% 16V C622 1-124-589-11 ELECT 47uF 20% 16V C752 1-136-165-00 FILM 0.1uF 5% 50V[...]

  • Page 31

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 31 XR-CA400/CA410 JC701 1-216-295-11 SHORT 0 JC702 1-216-295-11 SHORT 0 JC751 1-216-296-11 SHORT 0 JC752 1-216-296-11 SHORT 0 JC753 1-216-295-11 SHORT 0 JC754 1-216-296-11 SHORT 0 JC755 1-216-296-11 SHORT 0 JC759 1-216-296-11 SHORT 0 JC761 1-216-295-11 SHORT 0 JC762 1-216-295[...]

  • Page 32

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 32 XR-CA400/CA410 R514 1-216-097-11 RES-CHIP 100K 5% 1/10W R515 1-216-097-11 RES-CHIP 100K 5% 1/10W R516 1-216-097-11 RES-CHIP 100K 5% 1/10W R517 1-216-097-11 RES-CHIP 100K 5% 1/10W R518 1-216-097-11 RES-CHIP 100K 5% 1/10W R519 1-216-097-11 RES-CHIP 100K 5% 1/10W R520 1-216-0[...]

  • Page 33

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 33 XR-CA400/CA410 ************** HARDWARE LIST ************** #1 7-685-792-09 SCREW +PTT 2.6X6 (S) #2 7-685-647-79 SCREW +BVTP 3X10 TYPE2 N-S #3 7-685-794-09 SCREW +PTT 2.6X10 (S) #4 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT #6 7-624-104-04 STOP RING 2.0, TYPE -E #7 7-627-553[...]

  • Page 34

    XR-CA400/CA410 REVISION HIST OR Y Clicking the ver sion allows you to jump to the re vised page. Also, clicking the v ersion at the upper right on the re vised page allows you to jump to the ne xt revised page. V er . Date Description of Revision 1.0 2001.01 N e w 1.1 2001.04 Change of part No. for SPRING (RELEASE) (ECN-CSA04437) 1.2 2002.0 7 Corre[...]