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Sony XR-CA600 manual

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Table of contents for the manual

  • Page 1

    SERVICE MANUAL Model Name Using Similar Mechanism XR-C5300R T ape T ransport Mechanism T ype MG-25G-136 FM/MW/L W CASSETTE CAR STEREO AEP Model UK Model SPECIFICA TIONS XR-CA600/CA600V/CA600X Photo: XR-CA600X V er 1.0 2001.02 9-870-246-11 Sony Corporation 2001B0500-1 Audio Entertainment Group C 2001.2 General Engineering Dept. Casse tte Play er sec[...]

  • Page 2

    2 XR-CA600/CA600V/CA600X T ABLE OF CONTENTS 1. GENERAL Location of Controls ....................................................... 3 Setting the Clock ............................................................. 4 2. DISASSEMBL Y 2-1. Disassembly Flow ........................................................... 8 2-2. Mechanism Deck (MG-25G-136) .[...]

  • Page 3

    3 XR-CA600/CA600V/CA600X SECTION 1 GENERAL This section is e xtracted from instruction manual. Location of controls Refer to the pages l isted f or details. : Duri ng tape p laybac k : Dur ing radio recept ion : Duri ng m enu mode : Duri ng CD /MD p laybac k (o ption al) a V olum e control dial 13 b MBP butt on 19 c SOURCE (P o wer on/T ape/Radio/C[...]

  • Page 4

    4 XR-CA600/CA600V/CA600X Setting the cl ock The cloc k uses a 24 -hou r digit al indi ca tion. Examp le : T o s et th e cl oc k to 10:0 8 1 Pres s (MENU) , the n pre ss eit her si de of (DISC/PRESET) or (PRESET) repeatedly until “ CLOCK ” appe ar s. 1 Press (EN TER) . The h our indica tion fl ashe s. 2 Press eit h er si de of (DISC/PRESET) or ([...]

  • Page 5

    5 XR-CA600/CA600V/CA600X AUDIO OUT REAR BUS AUDIO IN 3 Source selector (not supplied) Signalquellenwähler (nicht mitgeliefert) Sélecteur de source (non fourni) Selettore di fonte (non in dotazione) Geluidsbronkiezer (niet bijgeleverd) XA-C30 Supplied with XA-C30 Mit dem XA-C30 geliefert Fourni avec le XA-C30 In dotazione con il modello XA-C30 Gel[...]

  • Page 6

    6 XR-CA600/CA600V/CA600X Pr é cautions • Cet appareil est conçu pour fonctionner sur courant continu de 12 V avec masse négative. • Evitez de fixer des vis sur les câbles ou de coincer ceux-ci dans des pièces mobiles (par exemple, armature de siège). • Avant d’effectuer des raccordements, éteignez le moteur pour éviter les courts-ci[...]

  • Page 7

    7 XR-CA600/CA600V/CA600X Precautions • Choose the installation location carefully so that the unit will not interfere with normal driving operations. • Avoid installing the unit in areas subject to dust, dirt, excessive vibration, or high temperature, such as in direct sunlight or near heater ducts. • Use only the supplied mounting hardware f[...]

  • Page 8

    8 XR-CA600/CA600V/CA600X SECTION 2 DISASSEMBL Y • This set can be disassembled in the order sho wn below . 2-1. DISASSEMBL Y FLO W 2 two claws 7 screw (PTT2.6 × 6) 8 mechanism deck (MG-25G-136) 5 flexib le board (CN301) 1 screw (PTT2.6 × 6) 4 sub panel assy 1 two screws (PTT2.6 × 6) 1 screw (PTT2.6 × 6) 3 flat flexib le (14core) cable (CN701)[...]

  • Page 9

    9 XR-CA600/CA600V/CA600X 2-4. HEA T SINK (ISO2P) 2-3. MAIN BO ARD 2 three ground point screws (PTT2.6 × 6) 3 rubber cap (25) 1 three screws (PTT2.6 × 8) 4 main board 2 two screws (PTT2.6 × 12) 1 three screws (PTT2.6 × 8) 1 two screws (PTT2.6 × 8 ) 3 heat sink (ISO2P)[...]

  • Page 10

    10 XR-CA600/CA600V/CA600X SECTION 3 ASSEMBL Y OF MECHANISM DECK 3-1. HOUSING 3-2. ARM (SUCTION) Note: Follo w the assembly procedure in the numerical order giv en. A par t C par t B par t D par t 8 Hold the hanger by bending the claw . 6 Fit projection on D par t. 4 Fit claw on B part. 3 Put the housing under A par t. 5 Fit projection on C par t. 1[...]

  • Page 11

    11 XR-CA600/CA600V/CA600X 3-3. LEVER (LDG-A) / (LDG-B) 3-4. GEAR (LDG-FT) shaft A shaft B shaft C 1 Fit the lev er (LDG-A) on shafts A – C and install it. shaft A shaft B 2 Fit the lev er (LDG-B) on shafts A and B and install it. 3 type-E stop ring 2.0 gear (LDG-D) 5 gear (LDG-FT) 6 polyeth ylene washer 2 tension spring (LD-2) 2 tension spring (L[...]

  • Page 12

    12 XR-CA600/CA600V/CA600X 3-5. GUIDE (C) 3-6. MOUNTING POSITION OF CAPST AN/REEL MOT OR (M901) 2 guide (C) 1 three claws two precision screw s (P2 × 2) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure. capstan/reel motor (M901) 30˚[...]

  • Page 13

    13 XR-CA600/CA600V/CA600X Procedur e: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes 3,000 Hz. Specif ication: Constant speed Adjustment Location: T ape Speed Adjustment – SET UPPER VIEW – SECTION 4 MECHANICAL ADJUSTMENTS • T ape T ension Measure[...]

  • Page 14

    14 XR-CA600/CA600V/CA600X 2.5 Vp-p 22.4 µ s 3.3 Vp-p 54.4 ns 5 Vp-p 232 ns 5 Vp-p 30.8 µ s SECTION 6 DIA GRAMS 6-1. NO TE FOR PRINTED WIRING BO ARDS AND SCHEMA TIC DIA GRAMS Note on Schematic Diagram: • All capacitors are in µ F unless otherwise noted. pF: µµ F 50 WV or less are not indicated e xcept f or electrolytics and tantalums. • All[...]

  • Page 15

    XR-CA600/CA600V/CA600X 15 15 3 2 1 (FM/AM TUNER UNIT) FM/AM ANTENNA IN AUDIO OUT REAR BUS AUDIO IN 25 1 2 24 IC751 BUS CONTROL IN (REMOTE IN) (NOSE DETECT) SUB BOARD 1-680-155- 11 MAIN BOARD CN301 3 2 1 (CA600/CA600V) (CA600/CA600X) 13 16 15 14 13 9 10 11 12 6 5 18 17 8 7 4 CN781 (CA600/CA600X) (CA600V) 18 9 10 11 12 13 14 15 16 4 5 6 7 8 17 F781 C[...]

  • Page 16

    XR-CA600/CA600V/CA600X 16 16 6-3. SCHEMA TIC DIA GRAM – MAIN Board (1/3) – • See page 14 for W avef orm. • See page 23 for IC Block Dia grams. (Page 17) (Page 18)[...]

  • Page 17

    XR-CA600/CA600V/CA600X 17 17 6-4. SCHEMA TIC DIA GRAM – MAIN Board (2/3) – • See page 14 for Wa veforms. • See page 23 for IC Bloc k Diagrams. (Page 16) (Page 18)[...]

  • Page 18

    XR-CA600/CA600V/CA600X 18 18 6-5. SCHEMA TIC DIA GRAM – MAIN Board (3/3) – • See page 23 for IC Block Diagrams. (Page 16) (Page 17) (Page 19)[...]

  • Page 19

    XR-CA600/CA600V/CA600X 19 19 6-6. PRINTED WIRING BO ARD – SUB Boar d – 6-7. SCHEMA TIC DIA GRAM – SUB Board – LSW801 A1 S1 A2 K1 S2 K2 TAPE DECK ILLUMINATION Z SUB BOARD (COMPONENT SIDE) 1-676-603- 21 (21) KEY BOARD CN901 A MAIN BOARD CN701 B 14 1 SUB BOARD (CONDUCTOR SIDE) 1-676-603- 21 (21) (CA600/CA600X) C KEY BOARD CN901 (CA600V) LED801[...]

  • Page 20

    XR-CA600/CA600V/CA600X 20 20 KEY BOARD (COMPONENT SIDE) 1 LED902.S907 MBP 2 3 REP LED900, 901 (KEY ILLUMINA TION) EQ7 LED903, S906 4 5 LED902, LED903 SOURCE MODE o (CA600) SHUF 6 LED905, 910 (LCD BACK LIGHT) LIQUID CRYST AL DISPLAY LED906, 909 (LCD BACK LIGHT) MENU SOUND AF TA OFF (CA600) . m SEEK – > M SEEK+ DISC/PRESET – DISC/PRESET + LIST[...]

  • Page 21

    XR-CA600/CA600V/CA600X 21 21 6-9. PRINTED WIRING BO ARD – KEY Boar d (XR-CA600V) – LED901 C-2 LED902 B-1 LED903 C-1 LED905 B-4 LED906 B-11 LED913 C-12 LED914 B-13 Q905 F-6 Q906 G-6 Ref. No. Location Ref. No. Location D902 G-12 D903 G-12 D904 G-11 D906 G-11 D908 G-11 D971 B-11 IC900 G-8 IC971 B-11 LED900 B-2 • Semiconductor Location KEY BOARD [...]

  • Page 22

    XR-CA600/CA600V/CA600X 22 22 6-10. SCHEMA TIC DIA GRAM – KEY Board – • See page 14 f or Wavef orm. (Page 19)[...]

  • Page 23

    23 XR-CA600/CA600V/CA600X • IC Block Diagrams – MAIN Board – IC51 SAA6588T -118 IC301 CXA2509A Q-T4 SCOUT MRO MPTH TCON OSCO OSCI VSSD VDDD DAVN SDA VREF MPX VSSA VDDA AFIN MAD PSWN SCL 2 1 6 15 11 13 16 14 12 INTERFACE REGISTER SIGNAL QUALITY DECODER CLOCKED COMPARATOR POWER SUPPLY & RESET TEST CONTROL OSCILLATOR & CLOCK PAUSE DETECT[...]

  • Page 24

    24 XR-CA600/CA600V/CA600X IC331 TD A7406T SOFT STEP FADER SOFT STEP FADER SOFT STEP FADER SOFT STEP FADER MAIN SOURCE SELECTOR MIXING SELECTOR INPUT MULTIPLEXER TAPER PDR+ PD – PDL+ PAUSE PHONE TIM NAVI AM IF CMPX 1 2 3 4 5 6 7 8 9 10 11 TAPE PD PHONE TIM NAVI TAPEL MDR MDL CDR CDL 40 41 42 43 44 PAUSE BEEP IN-GAIN +AUTO ZERO SOFT STEP VOLUME 7 B[...]

  • Page 25

    25 XR-CA600/CA600V/CA600X IC351 LB1930M-TLM IC611 BA4908-V3 1 2 3 4 5 6 7 8 9 10 VCC IN2 S-GND IN1 NC NC OUT2 NC P-GND OUT1 CONTROL CIRCUIT MOTOR DRIVE CIRCUIT BUFFER BUFFER + – + – + – + – OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC TUNER8.7 ANT SW TUNER5.6 SW STB VDD5.6V AMP VCC ANT COM8.7V TUNER5.6V TUNER8.7V GND IC581 M[...]

  • Page 26

    26 XR-CA600/CA600V/CA600X 6-11. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC501 MN101C49KTF (SYSTEM CONTROLLER) Pin No. Pin Name I/O Description 1 VREF– I Reference voltage (0V) input terminal (for A/D converter) 2 VSM I FM and AM signal meter voltage detection signal input from the FM/AM tuner unit (TU1) (A/D input) 3 NIL I Not used (fixed at ?[...]

  • Page 27

    27 XR-CA600/CA600V/CA600X Pin No. Pin Name I/O Description 40 TELATT I Telephone attenuate signal input At input of “ H ” , the signal is attenuated by – 20 dB 41 NIH I Not used (fixed at “ H ” ) 42 BUSSO O Serial data output to the SONY bus interface (IC581) 43 BUSSI I Serial data input from the SONY bus interface (IC581) 44 BUSCKO O Ser[...]

  • Page 28

    28 XR-CA600/CA600V/CA600X *1 Loading motor control STOP LOADING/ FORWARD EJECT/ REVERSE BRAKE LMLOD (pin il ) “ L ”“ H ”“ L ”“ H ” LMEJ (pin o; ) “ L ”“ L ”“ H ”“ H ” Terminal Mode Pin No. Pin Name I/O Description 83 ILLON O Power on/off control signal output of the illumination LED and liquid crystal display driver [...]

  • Page 29

    29 XR-CA600/CA600V/CA600X MG-25G-136 #3 F781 #1 #1 #1 #1 #9 #5 #1 TU1 #4 #3 #2 #3 #2 #3 F ront panel assy not supplied 1 4 3 2 5 6 7 8 9 10 11 25 12 23 13 20 18 17 16 22 19 A 14 A 15 (South European) 21 24 7-1. GENERAL SECTION SECTION 7 EXPLODED VIEWS • Items marked “*” are not stock ed since they are seldom required for routine service. Some[...]

  • Page 30

    30 XR-CA600/CA600V/CA600X 7-2. FRONT P ANEL SECTION 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 64 LCD901 not supplied (KEY board) #8 67 68 68 (CA600V) (CA600V) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 X-3380-080-1 KNOB (VOL) ASSY (CA600V/CA600X) 51 X-3380-081-1 KNOB (VOL) ASSY (CA600) 52 X-3380-133-1 PANEL (SV)[...]

  • Page 31

    31 XR-CA600/CA600V/CA600X 7-3. MECHANISM DECK SECTION (MG-25G-136) 160 159 158 155 154 153 152 156 157 163 161 162 164 166 167 151 168 168 HP901 not supplied M901 #7 #6 165 A A Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 161 3-933-346-01 CA TCHER 162 3-933-344-01 GUIDE (C) 163 3-014-798-01 SCREW (HEAD), SPECIAL 164 3-3[...]

  • Page 32

    32 XR-CA600/CA600V/CA600X SECTION 8 ELECTRICAL P AR TS LIST KEY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark NO TE: • Due to standardization, replacements in the parts list may be different from the parts speci- fied in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may[...]

  • Page 33

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 33 XR-CA600/CA600V/CA600X KEY LSW904 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (MODE o ) (CA600V/CA600X) LSW904 1-786-112-11 SWITCH, KEY BOARD (WITH LED) (MODE o ) (CA600) LSW905 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (SOUND) (CA600V/CA600X) LSW905 1-786-112-11 SWITCH, KEY[...]

  • Page 34

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 34 XR-CA600/CA600V/CA600X KEY MAIN R948 1-216-029-00 MET AL CHIP 150 5% 1/10W (CA600/CA600X) R950 1-216-029-00 MET AL CHIP 150 5% 1/10W (CA600/CA600X) R952 1-216-864-11 SHORT 0 (CA600/CA600X) R953 1-216-025-00 MET AL CHIP 100 5% 1/10W (CA600V) R954 1-216-809-11 MET AL CHIP 10[...]

  • Page 35

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 35 XR-CA600/CA600V/CA600X MAIN C175 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V C181 1-124-233-11 ELECT 10uF 20% 16V C183 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C184 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16V C185 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V C191 1-163-009-11 CERAMI[...]

  • Page 36

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 36 XR-CA600/CA600V/CA600X MAIN D622 8-719-073-01 DIODE MA111-TX D701 8-719-056-83 DIODE UDZ-TE-17-6.8B D702 8-719-056-83 DIODE UDZ-TE-17-6.8B D703 8-719-056-83 DIODE UDZ-TE-17-6.8B D704 8-719-056-83 DIODE UDZ-TE-17-6.8B D705 8-719-056-83 DIODE UDZ-TE-17-6.8B D706 8-719-056-93[...]

  • Page 37

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 37 XR-CA600/CA600V/CA600X MAIN Q605 8-729-047-76 TRANSISTOR FMC2A-T148 (CA600V) Q621 8-729-027-23 TRANSISTOR DT A114EKA-T146 Q622 8-729-900-53 TRANSISTOR DTC114EKA-T146 Q631 8-729-047-76 TRANSISTOR FMC2A-T148 < RESISTOR > R1 1-216-025-11 RES-CHIP 100 5% 1/10W R2 1-216-0[...]

  • Page 38

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 38 XR-CA600/CA600V/CA600X MAIN SUB R564 1-216-025-11 RES-CHIP 100 5% 1/10W R565 1-216-097-11 RES-CHIP 100K 5% 1/10W R566 1-216-097-11 RES-CHIP 100K 5% 1/10W R567 1-216-097-11 RES-CHIP 100K 5% 1/10W R568 1-216-097-11 RES-CHIP 100K 5% 1/10W R570 1-216-097-11 RES-CHIP 100K 5% 1/[...]

  • Page 39

    Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 39 XR-CA600/CA600V/CA600X #6 7-624-104-04 STOP RING 2.0, TYPE -E #7 7-627-553-17 PRECISION SCREW +P 2X2 TYPE 3 #8 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT #9 7-685-795-09 SCREW +PTT 2.6X12 (S) ************************************************************ ACCESSORIES & P A[...]

  • Page 40

    XR-CA600/CA600V/CA600X REVISION HIST OR Y Clicking the ver sion allows y ou to jump to the re vised page. Also, clicking the v ersion at the upper right on the re vised page allo ws you to jump to the ne xt re vised page. V er . Date Description of Revision 1.0 2001.02 Ne w[...]