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Southbend HDG-60E manual

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Table of contents for the manual

  • Page 1

    IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ OPERATOR’S MANUAL Heavy Duty Counterline Griddle Models Charbroiler Model s Open Top Models HDG-24 HDG-36 HDG-48 HDG-6[...]

  • Page 2

    H EAVY D UTY C OUN TERLINE SAFETY PRECAUTIONS Before installing and ope rating this equipment, be sure everyone involved in its ope ration is fully trained and aware of precautio ns. Accidents and proble ms can be caus ed by failure to follow fundamental rules and precautions. The following symbols, found thro ughout this manual, alert you to poten[...]

  • Page 3

    H EAVY D UTY C OUNTERLINE T ABLE OF C ONTENTS Congratulations! You have purcha sed one of the fi nest pieces of comm ercial cooking equipment on the market. You will find that your new equipment, like all Southb end equipment, has been desi gned and manufacture d to meet the toughest standards in the indu stry. Ea ch piece of Southbend equipment is[...]

  • Page 4

    S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS SPECIFICATI S PECIFICATIONS NOTICE Installation must comply with National Fuel Gas Code, ANSI Z22 3.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA-B14 9.2 , as applicable. Local codes regarding inst allation va ry greatly from one area to another. The Nati[...]

  • Page 5

    H EAVY D UTY C OUNTERLINE S PECIFICATIONS SPECIFICATI CLEARANCES ! WARNING There must be adequate clearance between unit s and adjacent construction. Cle arance must also be provided for servicing and for operatio n. Measure back clearance from rear of 2" stand-off brackets. Minimum Cleara nces from COMBU STABLE constructio n: Griddle Models O[...]

  • Page 6

    S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS Figure 2 1.5" 24.0" 30.0" Top View Front View 11.0" 2.8" 5.4" Width (see table below) 31.5" 16.0" 15.1" 10.0" 2.0" 29.4" Side View SPECIFICATI DIMENSIONS OF GRIDDLE MODELS Model Width Number and Size of Burners Total BTU HDG-24 & HDG-24E 2[...]

  • Page 7

    H EAVY D UTY C OUNTERLINE S PECIFICATIONS SPECIFICATI Figure 3 Front View Side View Top View Width (see table below) 30.0" 1.5" 21.5" 5.3" 11.0" 2.8" 16.0" 15.1" 10.0" 2.0" 29.4" 31.5" DIMENSIONS OF CHARBROILER MODELS ONS Model Width Number and Size of Burners Total BTU HDC-24 & HDCL-2[...]

  • Page 8

    S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS Figure 4 Front View Top View 24.4" Width (see table below) 3.9" 2.0" 2.8" 6.3" Side View 11.0" 9.0" 15.3" SPECIFICATI DIMENSIONS OF OPEN TOP MODELS Model Width Number and Size of Burners Total BTU HDO-12 12.25" 2 @ 26,000 52,000 HDO-24 & HDO-24SU 24.5&qu[...]

  • Page 9

    H EAVY D UTY C OUNTERLINE I NSTALLATION I NSTALLATION NOTICE Installation must comply with National Fuel Gas Code, ANSI Z22 3.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA-B14 9.2 , as applicable. These installation procedures must be followed by qualified personnel or warrant y will be void. Local co[...]

  • Page 10

    I NSTALLATION H EAVY D UTY C OU NTERLINE Step 2a: Installation on Countertop Legs To install the appliance using co unterto p legs, do the following: 1. Locate the box of four legs shipped with t he appliance (if countertop legs were ordered). 2. Raise the appliance about 6" so that the legs can be scre wed into the bottom near the corners. Li[...]

  • Page 11

    H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2b: Installation Directly on a N on-Combustible Countertop Surface The appliance may be installed directly onto a flat NON-COMBUSTIBLE surfa ce, as follo ws: 1. Place the appliance in the position that it will be used. Lift the appliance only from the ends, never from the middle! 2. Connect the gas suppl[...]

  • Page 12

    I NSTALLATION H EAVY D UTY C OU NTERLINE Step 2c: Installation on Insulated Base The appliance may be installed onto a flat NON-COMB USTIBLE (but heat sen sitive) surface using the optional insulated base, as follows: 1. Attach the side pieces of the insulated base (items “A” in Figure 7 belo w) to the front piece (item “B”) using the four [...]

  • Page 13

    H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2d: Installation on Floor Stand (24", 36", and 48" Models) The 24", 36", and 48" appl iances may be installed on t op of an optional floor stand (fo r 60" griddles, go to Step 2e on page 15). The floor stand is shipped in a separate crate and must be assembl ed, as foll[...]

  • Page 14

    I NSTALLATION H EAVY D UTY C OU NTERLINE Figure 9[...]

  • Page 15

    H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2e: Installation on Floor Stand (60" Models) A 60" griddle may be installed on top of an option al floor stand (for 24", 36", and 48" griddles, go to Step 2d on page 13). The floor stand is shi pped in a separate crate and mu st be asse mbled, as follows: 1. Position the bottom-b[...]

  • Page 16

    I NSTALLATION H EAVY D UTY C OU NTERLINE Figure 11 N O M K K L L J I P I J H H P INSTALLATION 7. Check the partially assem bled stand to make sure t hat the legs are straight and that all co rners are square. Now tighten all bolts, but do not over tighten. 8. If legs with casters were ordered, lift the stan d a nd screw the ca ster assemblies into [...]

  • Page 17

    H EAVY D UTY C OUNTERLINE I NSTALLATION Step 3: Attach Restraint for Appliances Mounted on Casters NOTICE For an appliance equipp ed with casters, (1) the installation shall be mad e with a connector that complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z21.69 or Connecto rs for Moveable G as Appliances , CAN/CGA-6.16 , a[...]

  • Page 18

    I NSTALLATION H EAVY D UTY C OU NTERLINE 2. Install eye-bolt (item “F”) to a f rame member on the rear of the appli ance. After checking carefully behind the frame member for adequate cleara nce, drill a 1/4" hole through the frame member. 3. Thread hex nut (item “G”) and slide the washer (ite m “H”) onto the eye-bolt. In sert the [...]

  • Page 19

    H EAVY D UTY C OUNTERLINE I NSTALLATION 5. Connect the vent line from the pressure regulator to the outdoors in acco rdance with local codes or, in the absence of local code s, with the National Fuel Gas Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA-B149.2 , as applicable. 6. Connect t[...]

  • Page 20

    I NSTALLATION H EAVY D UTY C OU NTERLINE Step 7: Final Installation Steps for Griddle Models This step applies only to the install ation of griddle models. New griddles should be carefully tempered and cared for in order to avoid possible damage. To break in a ne w gri ddle, do the following: 1. Wipe the griddle surface clean. 2. Light all the grid[...]

  • Page 21

    H EAVY D UTY C OUNTERLINE O PERATION O PERATION ! DANGER EXPLOSION HAZARD Purchaser of equipment must po st in a prominent lo cation, detailed inst ructions to be followe d in the event the operator smells gas. Obtain the instructions from the local gas supplier. OPERATION ! CAUTION To eliminate gas build up which could result in an explosion, in t[...]

  • Page 22

    O PERATION H EAVY D UTY C OUNTERLINE OPERATION OF GRIDDLE MODELS Each 12"-wide griddle sect ion has a thermostatic-contro l knob on the front panel that directly controls the flow of gas, and so the h eat. Turn the knob clockwis e to increa se the heat; turn it countercloc kwise to reduce the heat. The griddle requires approximately 13 minutes[...]

  • Page 23

    H EAVY D UTY C OUNTERLINE O PERATION OPERATION OF CHARBROILER MODELS Each 6"-wide charb roiler section has a kno b on the front p anel that directly controls the flow of ga s, and so the heat. Turn the knob counterclockwise to incre ase the heat; turn it clockwise to redu ce the heat. To use the charbroiler, turn all the contro l knobs to the [...]

  • Page 24

    O PERATION H EAVY D UTY C OUNTERLINE OPERATION OF OPEN-TOP BURNER MODELS Each 12"-wide op en-top burner se ction has two knobs o n th e front panel that directly control t he flow of gas to the section’s two burners, and so control the he at. Turn a knob clockwise to incre ase the heat; turn it counterclockwise to reduce the heat. If any bur[...]

  • Page 25

    H EAVY D UTY C OUNTERLINE C LEANING C LEANING Southbend equipment is con structed with the best quality materials and is designed to provide durabl e service when properly maintained. To expect the best performance, your eq uipment must be maintained in good condition and clean ed daily. Naturally, the frequenc y and extent of cleaning depend s on [...]

  • Page 26

    C LEANING H EAVY D UTY C OUNTERLIN E the metal. Rubbing cleanser, as gently as possibl e, in the direction of the polished line s will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can u sually be removed by rubbin g the surface with SC OTCH-BRITE sco[...]

  • Page 27

    H EAVY D UTY C OUNTERLINE A DJUSTMENTS A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KN OWLE DGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUI PMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE[...]

  • Page 28

    A DJUSTMENTS H EAVY D UTY C OUN TERLINE ADJUSTMENT OF PILOT FLAME (GRIDDLE MODELS) The pilots are adjusted at the factory. If later the pilo ts are over-adjusted to the point whe re the flame is leaving its port, or “blowing off,” the result i s an unstable condition in which the pilot may extinguish. If necessary, adjust each burne r’s pil o[...]

  • Page 29

    H EAVY D UTY C OUNTERLINE A DJUSTMENTS ADJUSTMENT OF BURNER FLAME The burners are adju sted at the fact ory. If necessary to adjust the burner flames, do the foll owing for each burner: 1. Turn the burner’s cont rol knob to the full ON po sition. 2. If the appliance was cold, wait 5 minutes before adjusting the burn er flame. 3. Loosen the set sc[...]

  • Page 30

    A DJUSTMENTS H EAVY D UTY C OUN TERLINE ADJUSTMENT OF GRIDDLE THERMOSTATS Each burner’s control knob operates a snap -action ther mostatic valve that wa s adj usted at the factory. If the griddle surface temperature is different from th e thermostat dial setting, adjust the valve using the following procedure: 1. Turn all the control knobs to the[...]

  • Page 31

    H EAVY D UTY C OUNTERLINE T ROUBLESHOOTING T ROUBLESHOOTING Consult the following table for troubleshooting gui dan ce. Problem Look for - No burners or pilots will turn on – Main gas supply to unit is “OFF” Problem with a particular burner – Valv e for that burner in “OFF” position – Pilot out – Burner not level in support brackets[...]

  • Page 32

    P ARTS H EAVY D UTY C OU NTERLINE P ARTS NOTICE INSTALLATION OF OTHE R THAN GENUINE SOUTHBEND P ARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is locate d insid e of the control pa nel on the front of the appliance (see Figure 1 on page 3). Replacement parts may be ordered either thro ugh a Southbend Authorized Parts Distributo r o[...]

  • Page 33

    H EAVY D UTY C OUNTERLINE P ARTS Griddle Chassis Parts See drawing on follo wing page. Quantity for Griddle Width* Key Part Number 24" 36" 48" 60" Description 1 1182586 2 3 4 5 K nob 2 1182612 1 - - 1 D o o r w e l d a s s e m b l y , 2 4 " 1182620 - 1 - 1 D o o r w e l d a s s e m b l y , 3 6 " 1182624 - - 1 - D o o r[...]

  • Page 34

    P ARTS H EAVY D UTY C OU NTERLINE[...]

  • Page 35

    H EAVY D UTY C OUNTERLINE P ARTS Griddle Gas System Parts See drawing on follo wing page. Quantity for Griddle Width* Key Part Number 24" 36" 48" 60" Description 1 1182564 1 1 1 2 S u p p l y p i p e b r a c k e t w e l d a s s e m b l y 2 P5244-4 1 1 1 2 P i p e r e d u c e r 3 P9158 2 2 2 4 C onnector, bras s, 68C-10-8 4 11825[...]

  • Page 36

    P ARTS H EAVY D UTY C OU NTERLINE A dditional Parts for Models with Electronic Igni tion[...]

  • Page 37

    H EAVY D UTY C OUNTERLINE P ARTS Charbroiler Parts See drawing on follo wing page. Quantity for Width * K e y Part Number 24" 36" 48" Description 1 1177704 4 6 8 K nob 2 1182775 1 - - F r o n t p a n e l , 2 4 " 1182785 - 1 - F r o n t p a n e l , 3 6 " 1182803 - - 1 F r o n t p a n e l , 4 8 " ** 1182758 1 - - P o l y[...]

  • Page 38

    P ARTS H EAVY D UTY C OU NTERLINE[...]

  • Page 39

    H EAVY D UTY C OUNTERLINE P ARTS Open Top Parts See drawing on follo wing page. Quantity for Width * K e y Part Number 12" 24" 36" Description 1 1177704 2 4 6 K nob 2 1182979 1 - - F r o n t p a n e l , 1 2 " 1182980 - 1 - F r o n t p a n e l , 2 4 " 1182981 - - 1 F r o n t p a n e l , 3 6 " ** 1182761 1 - - P o l y p [...]

  • Page 40

    P ARTS H EAVY D UTY C OU NTERLINE[...]

  • Page 41

    H EAVY D UTY C OUNTERLINE P ARTS Floor Stand Parts for 24", 36", and 48" Width Units See drawing on follo wing page. Part Number for Unit Widt h* Key 24" 36" 48" Qty Description 1 1173709 1173709 1173709 2 B o t t o m b r a c e , l e f t & r i g h t s i d e s 2 1173710 1173723 1173724 2 B o t t o m b r a c e , f r [...]

  • Page 42

    P ARTS H EAVY D UTY C OU NTERLINE 14 15 7 5 6 1 3 4 2 3 4 11 12 8 12 11 1 9 10 9 13 Floor Stand Parts for 24", 36", and 48" Width Units See parts list on previous page. M odel HDG-36 is shown. P AGE 42 O PERATOR ’ S M ANUAL 1182845 REV 6 PARTS[...]

  • Page 43

    H EAVY D UTY C OUNTERLINE P ARTS Floor Stand Parts for 60" Width Griddles See drawing on follo wing page. Key Part Number Qty Descriptio n 1 1173709 4 B o t t o m b r a c e , l e f t & r i g h t s i d e s 2 1173728 4 B o t t o m b r a c e , f r o n t & r e a r 3 1173707 8 Leg bracket 4 1173706 8 C o r n e r b r a c e 5 1146500 3 2 1 / [...]

  • Page 44

    P ARTS H EAVY D UTY C OU NTERLINE[...]

  • Page 45

    H EAVY D UTY C OUNTERLINE P ARTS Countertop Legs and Insulated-Base Parts Part Number for Unit Widt h* Key 12" 24" 36" 48" 60" Qty Description 1 1163561 1163561 1163561 1163561 1163561 4 4 " l e g ( s i n g l e ) 1172857 1172857 1172857 1172857 1172857 1 4 " l e g ( s e t o f 4 ) Part Number for HDG/HDC/HDCL 2 N/A[...]

  • Page 46

    H EAVY D UTY C OUN TERLINE Notes: P AGE 46 O PERATOR ’ S M ANUAL 1182845 REV 6[...]

  • Page 47

    H EAVY D UTY C OUNTERLINE Notes: O PERATOR ’ S M ANUAL 1182845 REV 6 P AGE 47[...]

  • Page 48

    H EAVY D UTY C OUN TERLINE P AGE 48 O PERATOR ’ S M ANUAL 1182845 REV 6 HEAVY DUTY COUNTERLINE A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service may be necessary to extend the useful life of this unit. When service is n[...]