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Southbend P16-FR45 manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1182110 REV 1 $18.00 SECTIONAL DEEP FRYER MANUAL SECTION SR OPERATOR’S MANUAL Model P16-FR45 and P20-FR65 Sectional Deep Fryer Model P16-FR45 Model P20-FR65 ! WARNING Improper installation, adjustment, alteration, se rvice or maintenan ce can cause property damage, injury or death. Read the installation, operatin g and maintena nce instru[...]

  • Page 2

    S ECTIONAL D E EP F RYER P AGE 2 O PERATOR ’ S M ANUAL 1182110 REV 1 SAFETY PRECAUTIONS Before installing and ope rating this equipment, b e sure everyone i nvolved in its operation i s fully trained and aware of precautions. Accidents and problems can be ca used b y failure to follow fundam ental rules and precautions. The following symbols, fo [...]

  • Page 3

    S ECTIONAL D EEP F RYER T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 3 Congratulations! You have purcha sed one of the finest pieces of heavy-duty co mmercial cooking equipme nt on the market. You will find that your new equi pment, like all Southbend equipment, has been desi gned and manufa ctured to meet the toughest standards [...]

  • Page 4

    S PECIFICATIONS S ECTIONAL D EEP F RYER P AGE 4 O PERATOR ’ S M ANUAL 1182110 REV 1 SPECIFICATIONS S PECIFICATIONS DIMENSIONS OF MODEL P16-FR45 Side View H I K J To p View B L A C Front View E F G D Width Depth Height Front Gas Connection Rear Gas Conn. Depth Option A B C D E F G H I J K L Crated Weight 36" 16.0" (406) 31.8 (808) 36.0&q[...]

  • Page 5

    S ECTIONAL D EEP F RYER S PECIFICATIONS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 5 SPECIFICATIONS DIMENSIONS OF MODEL P20-FR65 Side View H I K J To p View B L A C Front View E F G D Width Depth Height Front Gas Connection Rear Gas Conn. Depth Option A B C D E F G H I J K L Crated Weight 36" 20.0" (508) 31.8 (808) 36.0" (914) 6.0&q[...]

  • Page 6

    S PECIFICATIONS S ECTIONAL D EEP F RYER P AGE 6 O PERATOR ’ S M ANUAL 1182110 REV 1 SPECIFICATIONS GAS SUPPLY AND BURNER INFORMATION Supply pressure should be greater tha n 7" W.C. for natural gas or greate r than 11" W.C. for propane. The fryer has an internal, field-convertible gas-pressure r egulator. The front manifold has a 1-1 /4&[...]

  • Page 7

    S ECTIONAL D EEP F RYER I NSTALLATION O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 7 INSTALLATION I NSTALLATION NOTICE Installation must conform with local codes, or in th e absence of l ocal codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installat ion Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as appli[...]

  • Page 8

    I NSTALLATION S ECTIONAL D EEP F RYER P AGE 8 O PERATOR ’ S M ANUAL 1182110 REV 1 INSTALLATION Step 2: Install Flue Riser The flue riser assembly is packed se parately in the shipping crate. Attach the flue riser to the top rea r of the fryer as shown in the illustration below. Flue Riser Leg Attachment Pa d Optional Rear Gas Connection Front Gas[...]

  • Page 9

    S ECTIONAL D EEP F RYER I NSTALLATION O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 9 INSTALLATION Step 3: Install the Legs (or Casters) and Restraint A set of legs or ca sters is packed with t he fryer. A th readed pad is fastened to the b ase frame at each corner (see illustration on pa ge 8). Each leg or ca ster has a similar mating thre ad. When [...]

  • Page 10

    I NSTALLATION S ECTIONAL D EEP F RYER P AGE 10 O PERATOR ’ S M ANUAL 1182110 REV 1 INSTALLATION Step 4: Assembly of Frye r as Part of a Battery If the fryer is to be assembled with other units as part of a battery, do the followin g: 1. Position the center ran ge of the battery and carefully level that unit. Use a long spirit level four ways; acr[...]

  • Page 11

    S ECTIONAL D EEP F RYER I NSTALLATION O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 11 INSTALLATION ! CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST B E TESTED TH OROUGHLY FOR GAS LEAKS. USE ONLY SOAPY WATER FOR TESTING ON A LL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. ALL CONNECTION S MUST BE CHECKED FOR LEAKS AFTER THE UNIT HAS BEEN PUT [...]

  • Page 12

    I NSTALLATION S ECTIONAL D EEP F RYER P AGE 12 O PERATOR ’ S M ANUAL 1182110 REV 1 INSTALLATION Step 6: Check Clearances and Ventilation Select a firm, level location for your Southbend fryer. Leave cle arance, whenev er possible, so that access from the rear is possi ble to permit clea ning. If the uni t is to be set on non-combustible flooring,[...]

  • Page 13

    S ECTIONAL D EEP F RYER I NSTALLATION O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 13 INSTALLATION Step 7: Check Installation ! CAUTION IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE, IMMEDIATELY SHUT OFF THE GAS SUPPLY UNTIL THE LEAK HAS BEEN CORRECTED. The following items should be checked by a qualified service technicia n before or within the fi[...]

  • Page 14

    O PERATION S ECTIONAL D EEP F RYER P AGE 14 O PERATOR ’ S M ANUAL 1182110 REV 1 OPERATION O PERATION NOTICE These procedures must be followed by qualif ied perso nnel or warranty will be voided. The Southbend Sectional Deep F ryer is an immersion t ube fryer. This is the most efficient method of transmitting heat into the oil. The tubes are actua[...]

  • Page 15

    S ECTIONAL D EEP F RYER O PERATION O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 15 OPERATION 3. While pressing the knob down, use a lit match to ignite the pilot. Contin ue to press the knob do wn for about 30 seconds. If th e pilot does not stay ignite d when the knob i s released, repeat t he lighting procedure and keep the knob do wn longer. Adju[...]

  • Page 16

    O PERATION S ECTIONAL D EEP F RYER P AGE 16 O PERATOR ’ S M ANUAL 1182110 REV 1 OPERATION AUTOMATIC PILOT VALVE The Automatic Pilot Valve provides an autom atic safe ty shutoff for the fryer when the pilot flame is extinguished. When the pilot flame is burnin g, the va lve is held open elect romagnetically by the electri cal current from a thermo[...]

  • Page 17

    S ECTIONAL D EEP F RYER C OOKING H INTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 17 COOKING HINTS C OOKING H INTS USER TIPS • Smoking oil means that the temperature is too high, or that the oil has broken down. • Gum in frypot denotes a need for thorou gh cleaning (see “Weekly Cleaning” on page 20) • Use different oil for oily foods (m[...]

  • Page 18

    C OOKING H INTS S ECTIONAL D EEP F RYER P AGE 18 O PERATOR ’ S M ANUAL 1182110 REV 1 COOKING HINTS FRYING DON’TS • Don’t turn on the fryer with no shortening in the frypot. • Don’t fill the frypot above the line on rear of frypot. • Don’t allow oil in frypot to fry down to the point where there is insufficient oil in which to fry a [...]

  • Page 19

    S ECTIONAL D EEP F RYER C LEANING O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 19 CLEANING C LEANING Southbend equipment is con structed with the best quality materials and i s designed to provide durable service when prop erly maintained. To expect the be st performance, your equipment mu st be maintained in good condition and clean ed daily. Natur[...]

  • Page 20

    C LEANING S ECTIONAL D EEP F RYER P AGE 20 O PERATOR ’ S M ANUAL 1182110 REV 1 CLEANING 5. Close drain valve and strain the oil back into th e frypot through several thicknesses of cheesecloth, or filter it back using a filter machine. 6. Replace the basket support frame. 7. Add oil or solid shortening to raise oil level to mark on rear of frypot[...]

  • Page 21

    S ECTIONAL D EEP F RYER C LEANING O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 21 CLEANING Darkened areas, called “h eat tint,” sometimes appea r on stainless steel surfaces where the area has bee n subjected to excessive heat. These darkened areas are ca used by thickening of the protective surface of the stainless steel and are not harmful. He[...]

  • Page 22

    S ERVICE S ECTIONAL D EEP F RYER P AGE 22 O PERATOR ’ S M ANUAL 1182110 REV 1 SERVICE S ERVICE NOTICE Warranty will be void and the manufac turer is relieved of all liability if: (A) Service work is performed by other than a qualified tech nician, OR (B) Other than genuine S outhbend replacement parts ar e installed. ! WARNING Adjustments and ser[...]

  • Page 23

    S ECTIONAL D EEP F RYER S ERVICE O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 23 SERVICE CHECKING AND ADJUSTING PRESSURE REGULATOR The combination gas valve and pressure reg ulator is factory set at 4" W.C. for natural gas and 10" W. C. for propane gas. To check the manifold pressure, do the following: 1. Turn thermostat “OFF” (lowest [...]

  • Page 24

    S ERVICE S ECTIONAL D EEP F RYER P AGE 24 O PERATOR ’ S M ANUAL 1182110 REV 1 SERVICE CHECKING AND ADJUSTING AUTO SAFETY PILOT The pilot flame should surroun d the thermopile for 1/ 2". It must be large an d sharp enough to cause the thermopile to glow a dull red, or sufficien t to hold the safety valve open. 1. Remove pilot adjustment cap ([...]

  • Page 25

    S ECTIONAL D EEP F RYER S ERVICE O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 25 SERVICE TROUBLESHOOTING Problem Likely Cause Burners do not come on Gas supply to unit off. Combination gas valve is in “OFF” or “PILOT” posi tion. Pilot not ignited. Thermostat not “ON.” Pilot will not stay ignited Combinat ion gas valve is in “OFF” pos[...]

  • Page 26

    S ERVICE S ECTIONAL D EEP F RYER P AGE 26 O PERATOR ’ S M ANUAL 1182110 REV 1 SERVICE Wiring Diagram GAS INLET Notes: 1. H igh limit sw itch is set to 450 ° F. 2. Voltag e measured across TH/PP an d TP wi th main burn er on sh ould be grea ter than 100 mV. REGULATOR ADJUS TM ENT MAIN G AS THERMO PILE COMPONENT LEADS PILOT GAS PILOT LIMITING THER[...]

  • Page 27

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 27 PARTS P ARTS NOTICE INSTALLATION OF OTHE R THAN GENUINE SOUTHBE ND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is locate d inside the front door on the left side. Replacement parts may be ordered either through a S outhbend Authori zed Parts Distribut[...]

  • Page 28

    P ARTS S ECTIONAL D EEP F RYER P AGE 28 O PERATOR ’ S M ANUAL 1182110 REV 1 PARTS Frypot Parts for Model P16-FR45 1 2 3 Key Part Number Qty Description 1 1182221 1 F r y p o t w e l d a s s e m b l y 2 1182262 4 B a f f l e w e l d a s s e m b l y 3 1182238 1 V a l v e , b a l l , 1 - 1 / 4 i n * 1036618 1 T h e r m o s t a t b u l b c l a m p * [...]

  • Page 29

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 29 PARTS Frypot Parts Model P20-FR65 1 2 3 Key Part Number Qty Description 1 1182005 1 F r y p o t w e l d a s s e m b l y 2 1182021 5 B a f f l e w e l d a s s e m b l y 3 1176853 1 V a l v e , b a l l * 1036618 1 T h e r m o s t a t b u l b c l a m p * 1140701 1 S c r een,[...]

  • Page 30

    P ARTS S ECTIONAL D EEP F RYER P AGE 30 O PERATOR ’ S M ANUAL 1182110 REV 1 PARTS Cabinet Parts for Model P16-FR45 See drawing on following page. Key Part Number Qty Description 1 1172716 1 N a m e p l a t e , S o u t h b e n d 2 1-2849 1 K nob, door 3 2391 1 C a b i n e t door assembly 4 1164132 1 D o o r s t r i k e r 5 1164133 1 C a t c h , d [...]

  • Page 31

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 31 PARTS 1 2 3 4 5 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11 6 Cabinet Parts for Model P16-FR45 See parts list on previous page .[...]

  • Page 32

    P ARTS S ECTIONAL D EEP F RYER P AGE 32 O PERATOR ’ S M ANUAL 1182110 REV 1 PARTS Cabinet Parts for Model P20-FR65 See drawing on following page. Key Part Number Qty Description 1 1172716 1 N a m e p l a t e , l a r g e 2 1-2849 1 K nob, door 3 1183730 1 D o o r a s s e m b l y , c o m p l e t e 4 1164132 1 D o o r s t r i k e r 5 1164133 1 C a t[...]

  • Page 33

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 33 PARTS 1 2 3 4 5 6 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11 8 7 Cabinet Parts for Model P20-FR65 See parts list on previous page .[...]

  • Page 34

    P ARTS S ECTIONAL D EEP F RYER P AGE 34 O PERATOR ’ S M ANUAL 1182110 REV 1 PARTS Gas Train Parts for Model P16-FR45 See drawing on following page. Key Part Number Qty Description 1 1165400 1 R e a r g a s b r a c k e t ( f o r u n i t s w i t h o p t i o n a l r e a r g a s c o n n e c t i o n ) 2 1163527 1 T a i l p i p e ( f o r u n i t s w i [...]

  • Page 35

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 35 PARTS 1 2 13 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 12 Gas Train Parts for Model P16-FR45 See parts list on previous page .[...]

  • Page 36

    P ARTS S ECTIONAL D EEP F RYER P AGE 36 O PERATOR ’ S M ANUAL 1182110 REV 1 PARTS Gas Train Parts for Model P20-FR65 See drawing on following page. Key Part Number Qty Description 1 1183744 1 S u p p o r t , r e a r g a s ( f o r u n i t s w i t h o p t i o n a l r e a r g a s c o n n e c t i o n ) 2 1183743 1 N i p p l e , p i p e , b l k 1 &quo[...]

  • Page 37

    S ECTIONAL D EEP F RYER P ARTS O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 37 PARTS 1 2 17 4 5 6 7 8 9 10 11 13 15 16 18 19 20 21 22 23 24 14 25 26 27 28 29 30 31 32 3 12 14 Gas Train Parts for Model P20-FR65 See parts list on previous page .[...]

  • Page 38

    S ECTIONAL D E EP F RYER P AGE 38 O PERATOR ’ S M ANUAL 1182110 REV 1 Notes:[...]

  • Page 39

    S ECTIONAL D EEP F RYER O PERATOR ’ S M ANUAL 1182110 REV 1 P AGE 39 Notes:[...]

  • Page 40

    S ECTIONAL D E EP F RYER P AGE 40 O PERATOR ’ S M ANUAL 1182110 REV 1 Model P16-FR45 and P20-FR65 SECTIONAL DEEP FRYER A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service ma y be necessary to extend the useful life of thi[...]