SSI America 9200 manual

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 1 P rogrammable Dual-loop Super Systems Inc. 7205 Edington Drive Cincinnati, OH 45249 513-772-0060, 800-666-4330 Fax: 513-772-9466 www.supersystems.com Model 9200 Controller USER’S MANUAL Super Systems Inc. help desk: 1-800-666-4330[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 2 P rogrammable Dual-loop Table of Contents Safety ......................................................................................................................... ...... 4 Instrument Power....................................................................................[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 3 P rogrammable Dual-loop IP Addr ess ..................................................................................................................... ...40 Event Co ntrol .........................................................................................................[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 4 P rogrammable Dual-loop Safety • Safety Symbols - Various symbols are used on the instrument, they have the f ollowing meaning: Caution (refer to the accomp anying documents) Instrument Power The Model 9200 is designed as a low v oltage inst rument, getting th e 24VDC power thr[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 5 P rogrammable Dual-loop About This Manual This instrument is designed to be custom-configured f or each specific application and custom er need. The applications (addendum’s to the general manual) incl ude atmosphere control, vacuum furnace c ontr ol and Nitriding control (% Di[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 6 P rogrammable Dual-loop Model 9200 Terminals Connections[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 7 P rogrammable Dual-loop Additional Features The Operator Interface (tou ch scre en) contains a removable comp act flash card that can be used to transfer data from the Model 9200 to a compu ter. This flash card acts like a removable hard drive, however it is very small and contai[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 8 P rogrammable Dual-loop ! Electrical Installation The Model 9200 requires 24VDC, 4 Watt, 60 Hz, single-p hase power. A 24 VDC power supply is required and is generally included as part of the Model 9200 system. This power supply has a universal input that can accept between 60 an[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 9 P rogrammable Dual-loop Chapter 1 - INSTALLATION Mounting The Series 9200 Operator Interface mounts into a panel or on a plate by using th e enclosed 8 mounting brackets. With the exception of th e Operator Interf ace, these items can be mounted on a standard DIN rail for mountin[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 10 P rogrammable Dual-loop • The “Chart” button will switch the display to th e video recorder display . Use of the “Chart” display is explained below. • The “Alarm Ack” button is used to a c knowledge an alarm. The alarm is displayed in the lower left hand corner o[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 11 P rogrammable Dual-loop The “Loops” screen al so allows you to move back to the default “Status” screen or to the “Program ” screen to view the program currently running on the Series 9200 Dual L oop c ontroller.[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 12 P rogrammable Dual-loop Menu Display The remaining items on the “Menu” display are: • Instrument Setup • Zone Assignments • Furnace Setup • Default Wait Limits • Furnace Name • Alarm Setup • Relay Assignments • Relay Setpoints • Input Setup • Output Setup[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 13 P rogrammable Dual-loop Menus There are three levels of menus in the Series 9200 . • The first level is the operator level. These are functions or operations th at are typically handled by the furnace operator. This men u is accessed without the ne ed for a pass code. • The [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 14 P rogrammable Dual-loop Burn off, Impedance test, when the next automated bu rn off is schedul ed, the test “status”, the countd own timer, the probe mV’s, the probe T/C , when the last burn off “date”, the last impedance test “date”, and the time that it took for [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 15 P rogrammable Dual-loop The “Do you want to Shutdown the Model 9200 ” screen pops up when you press the “Shutdown” key. Two responses are po ssible “Yes” or “No”. When yo u shutdown the ADVANTECH interface, th e SERIES 9200 controller is still functioning. You ca[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 16 P rogrammable Dual-loop Program Display Pressing the “Program” key displays the “default progr am status” page. The Program Status display sho ws the last program lo aded into the program run buffer and its statu s. If the program is running, the active step number is hi[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 17 P rogrammable Dual-loop • The Stop button “stops” the recipe program that i s currently displayed. “Stop” means exactly that! It stops the program. It is NOT a “hold” button. See “hold” below. To re-start the program if it has been “stopped” you must use th[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 18 P rogrammable Dual-loop Chart The “Chart” display shows between 15 minutes and 7 days of process variable data on the screen, and can be scrolled back to view all of the data stored on the hard drive (72 hours at a time). The vertical timelines change as the time changes on [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 19 P rogrammable Dual-loop Alarm Ack The “Alarm Ack” button displays the “Active Alarm” screen. Fr om which you can acknowledges any alarms that have been configured, or that have been made part of the recipes that run on the Series 9200. If a recipe has an alarm as a step,[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 20 P rogrammable Dual-loop Chapter 2 - CONFIGURATION Configuration Menu The Configuration Menu is entered through the “Menu” ke y that is part of the 6-buttons running down the right side of the “default” display screen. Pre ssing the “Login” key that is below the blue [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 21 P rogrammable Dual-loop to change the minutes press the “min” key . The next screen that pops up in both cases i s a numeric keypad. Enter the number of minutes that you wish to perm anently change the recipe to and press the “Enter” key. If you DO NOT wish to make any c[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 22 P rogrammable Dual-loop Burnoff Pressing the “login key” takes you to the “ent er password” screen. Entering the correct password (the default password is “2”) displays the supervisor menu which includes: NOTE: All timer functions are in “SECONDS” The “Burnout [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 23 P rogrammable Dual-loop Auxiliary Instruments (Read-only) The “Auxiliary Instruments display” shows the following inform ation: The instruments slaved to the Series 9200 and their process v ariable Auxiliary Analog Input (Read-only) The “Auxiliary Analog Input display” s[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 24 P rogrammable Dual-loop There are four possible messages that can occur to describe the instrument communications statu s. • N/A – No instrument is connected • “Bad” – No communications exist • “???” – Communications exist, but there are frequent err ors • [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 25 P rogrammable Dual-loop Probe Burnoff Setup Pressing the “Enter” key moves you to the “Burn off Setup” screen. This screen shows the parameters and values associated with a probe burn off. NOTE: All timer functions are in SECONDS Burnoff Time (sec), Burnoff Recovery Wait[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 26 P rogrammable Dual-loop Normally “Overshoot” is caused by a buildup of the “R eset” error term, by ignoring thi s term until the temperature is with PB, the “Rese t” term is minimized the thus reduces the overshoot err or. You should be cautious not to set the “Cha[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 27 P rogrammable Dual-loop This is used to start a Pr ogram stored in the 9200, by contact closure betwee n terminals 21 (Digital In Com) and 17 (Digital In 1). The value entered at Program to run, will start with contact closure. Pressing “Enter” pops up the “Current Value?[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 28 P rogrammable Dual-loop Port Setup Warning: Changes to this screen should not be made without c on sulting SSi at 800-666-4330. Highlighting this menu selection and pressing the “E nter” key moves you to the “Port Setup” screen . Parameter Value Host 232 Baud TPC-642S Ho[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 29 P rogrammable Dual-loop • Dualpro 1 Modbus • Dualpro 2 Modbus • Dualpro 1 MMI • Dualpro 2 MMI • Eurotherm 2404 • Eurotherm 2500 • Unipro v3.5 • Unipro v3.0 • Carbpro v3.5 • Carbpro v3.0 • 10Pro • DualPro IN C • 9200 LP1 • 9200 LP2 • 9200 LP3 • 910[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 30 P rogrammable Dual-loop Selecting, for example, the SSi AC20, the following screen i s shown. Using the blue “UP” and “DOWN” arrow keys highlight the desired selection and press the “Enter” key. Thi s returns you to the previous screen and shows you the instrument th[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 31 P rogrammable Dual-loop Zone Assignments WARNING: This screen should not be changed with out consulting SSi at 800-666-4330. The zone assignment feature allows the SERI ES 9200 prog ram to change set points on all instruments of a multi-zone furnace. The SERIES 9200 has up to fi[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 32 P rogrammable Dual-loop temperature controller displayed on th e status display is instrumen t #2. If instrument #2 was the top zone controller then the status display would sh ow the 1800 degree set point. When using the multi-zone offset feature, the atmosphere and temper atur[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 33 P rogrammable Dual-loop Furnace Setup When highlighted, press the “Enter” key. Thi s takes you to the “Furnace Setup” screen con taining the following options. When “PVT Type” is highlighted and the “Ent er ” key is pressed the following choices appear % Carbon D[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 34 P rogrammable Dual-loop Default Wait Limits Pressing the “Enter” key takes you to the “Wai t Limit Setup” screen. Parameter Value Temperature Wait Limit 15 ° Atmosphere Wait Limit 0.10 % Carbon The wait limits are used in the recipe programming. A wait limit allows the [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 35 P rogrammable Dual-loop Alarm Setup Highlighting this entry and pressing the “Enter” key ta kes you to a two-level screen. Th e first level allows you to select the alarm. The Second level scrolls through parameters. Parameter Value Setpoint Alarm Type Hysteresis A numeric k[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 36 P rogrammable Dual-loop Highlighting the relay that you wish to assign and pres sing the “Enter” key takes you to a screen that has the following choices: • Loop 1 fwd • Loop 1 rev • Loop 2 fwd • Loop 2 rev • Loop 3 fwd • Loop 3 rev • Programmer alarm • Alarm[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 37 P rogrammable Dual-loop These values are only valid, if the assigned relay has b een assigned IN? Relay SP ? (where ? equals actual value) on the Relay Assignment Screen. Pressing the “Esc” key returns you to the “Menu” sc reen.[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 38 P rogrammable Dual-loop Input Setup Pressing the “Enter” key takes you to a tw o-zon e screen with the top zone showing the thr ee “inputs”. Pressing the blue “UP” and “DOWN” keys highlights on e of the input s. Pressing the “Enter” key takes you to a menu of[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 39 P rogrammable Dual-loop Output Setup Pressing the “Enter” key takes you to a page similar to the one input setup with the e xception that these are outputs, not inputs. Pressing the “Enter” key when Output 1 is highlighted displays a scr een with many parameters listed t[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 40 P rogrammable Dual-loop Highlighting “Alarm ??” and pressing the “Enter” key displays an alpha-numeric keyboard. Type the Alarm Text that you wish to be displayed. Pre ssing the “Enter” key returns you to the previ ous screen “Passcodes”. These text Messages will[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 41 P rogrammable Dual-loop “Hold Instrument Number” defines the Slave Instrument to be placed in hold (n ormally used with Soak) if the Process Variable goes below th e value entered in “Hold Minimum PV”, or ab ove “Hold Maximum PV”. Highlighting your choice to be chang[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 42 P rogrammable Dual-loop Valve Setup – USED ONLY IN THE NITRIDING VERSION Pressing the “Enter” key makes the following screen appear . Valve Inputs –USED ONLY IN THE NITRIDING VERSION[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 43 P rogrammable Dual-loop Programmer Setup Pressing the “Enter” key makes the following screen appear . This screen is used to restore th e 9200 Factory Defa ults. This is accomplished by pressing the “Factory Defaults” Button. A new Screen, Set factory defaults will appea[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 44 P rogrammable Dual-loop User Calibration Highlighting “User Calibration” and pressing the “Enter” key takes y ou to the following screen. Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Cold Junction value. After enter the new Cold Ju[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 45 P rogrammable Dual-loop Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero input 1 range value. Normally terminals 31 and 32 are shorted for this step. After entering the new Zero Input value you must press “Calibrate”. Pressing the “[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 46 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span input 2 range value. Normally terminals 29(-) and 30(+) have 17.500 mV applied for this [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 47 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero input 3 range value. Normally terminals 27 and 28 are shorted for this step. After enter[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 48 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero Output 1 value. Measured at terminals 24(-) and 25(+) for thi s step . After entering th[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 49 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span Output 1 value. Measured at terminals 24(-) and 25(+) for thi s step . After entering th[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 50 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span Output 2 value. Measured at terminals 26(-) and 25(+) for thi s step . After entering th[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 51 P rogrammable Dual-loop Set Menu Security Pressing the “Enter” key moves you to the screen below. Highlighting a specific screen (using the Blue up an d down Arrows) and pressing the “Enter” key changes the displayed Security Level of the highlighted Screen. The addition[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 52 P rogrammable Dual-loop Curve Entry Operator Alternate PID Setup Operator Analog Input Board Setup Operator AI Board Calibration Operator The three Security Levels available are : Operator, Level 1 Full access to the indicated screen Supervisor Level 2 Access to Screen is limite[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 53 P rogrammable Dual-loop Tuning Assistant – For Future Use Pressing the “Select” button with “Loop 1” highlighted produces the following screen:[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 54 P rogrammable Dual-loop Curve Entry Pressing the “Enter” key makes the following screen appear . This screen is used to install custom Curve inform atio n. It is normally used in Vacuum or Nitriding Furnace applications, and only should be used after c ontacting SSi personne[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 55 P rogrammable Dual-loop Alternate PID Setup Pressing the “Enter” key makes the following screen appear . This screen is used to enable up to 16 sets of alte rnate PID’s for Control purp oses. It is implemented with the PID Select Opcode in the program. By using the upper B[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 56 P rogrammable Dual-loop Chapter 3 - PROGRAMS Overview The program format used in the SERIES 9200 provides a simple bu t powerful recipe langu age for controlling the heat-treat process. The SERIES 9200 can store up to 300 programs of twelve steps each. Each step con sists of an [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 57 P rogrammable Dual-loop To edit a step in the recipe, using the “UP” and “DOWN” arr ow keys, highlight the step that you wish to edit and press the “Enter” key. This will take you to a display that looks like the f ollowing: Highlighting the parameter that you wish t[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 58 P rogrammable Dual-loop Chapter 4 - SERIES 9200 “Opcode”s Programmer Description The SERIES 9200 series Atmosphere/Temper ature Recipe Programmer provides a convenient operator interface and recipe programmer. The programmer uses enhanced “Opcodes” th at reduce the numbe[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 59 P rogrammable Dual-loop DEV_AL This deviation alarm “opcod e” is used to turn the temperature or atm osphere deviation alarms ON or OFF. The option values are: • OFF, turns off both the temperature and atmosphere alarms; • TEMPERATURE, turns on the temperature alarm and [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 60 P rogrammable Dual-loop percent output. The atmosphere d ata is the high limit point for the atmosphere percen t output. This alarm remains active until the program ends. ID_SET This “opcode” is used to set the ID number to the value specified in the temp erature data. The a[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 61 P rogrammable Dual-loop The options are: • wait, reach within band; • wait up, reach or exceed the specified valu e; • or wait down, reach or be less th an th e specified value. The LIMIT “opcode” immediately following this “opc ode” sets a time limit on the wait. [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 62 P rogrammable Dual-loop • wait up, reach or exceed the setp oint; • or wait down, reach or be less th an the setpoint. The default band can be set under the configuration menu and is typic ally 15degrees. The band limit can be changed by the S ET_WAIT “opcode”. The LIMIT[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 63 P rogrammable Dual-loop Chapter 5 - APPLICATIONS INFORMATION 9200 MMI Protocol Register Mapping July 16, 2004 The 9200 maps the most common parameters to be as compatible as p ossible to a MMI FDP VER. 3.X commonly referred as a Dualpro. (Dualpro). Read s of table 0 blocks 0, 1,[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 64 P rogrammable Dual-loop Default Values Series 9200 Factory defaults August 17, 2003. Rev August 6, 2004 Values independent of PV type Parameter Default Factory Setting Customer Setting RS-232 Host baud 19200 RS-232 Host Mode Modbus RS-485 Host baud 19200 RS-485 Host Mode Modbus [...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 65 P rogrammable Dual-loop Values independent of PV type Parameter Default Factory Setting Customer Setting Burn off recovery wait 120 secs Burn off Interval 720 minutes Burn off min MV 800 Burn off max temperature 2000 CO factor 200 H factor 400 Event hold none Event hold polarity[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 66 P rogrammable Dual-loop Values independent of PV type Parameter Default Factory Setting Customer Setting Loop 3 setpoint 0 Loop 3 prop band 4 Loop 3 reset 0.1 Loop 3 rate 0 Loop 3 cycle time 16 Loop 3 auto/manual auto Loop 3 integral preset 0 IR RH cutoff 101% IR CO span gas 20%[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 67 P rogrammable Dual-loop Sample Recipe - % Carbon and Temperature (Batch Furnace) Standard Event Assignments To simplify operation and maintain consistency, SSI has ad opted the following event assignments. Event 0 Program Alarm Event 1 End of Cycle Event 2 Ammonia Event 3 Plunge[...]

Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 68 P rogrammable Dual-loop Revision History Rev. Description Date - Initial Release 04-24-2001 A Added Revision History 07-11-2001 B Added 09-03-2004 C Added “Optcode” description enhancement, TC_INQ & ATM_INQ Added “Change Setpoint” definition to PID Loops 01-17-2005 D[...]