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Stanley Black & Decker DH3500 manual

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Table of contents for the manual

  • Page 1

    MOUNTED HYDRAULIC DROP HAMMER DH1500 DH3500 DH9000 USER’S MANUAL Safety , Operation and Maintenance © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 67737 2/2015 V er . 10[...]

  • Page 2

    2 DH USER MANUAL[...]

  • Page 3

    DH USER MANUAL 3 DECLARA TION OF CONFORMITY ................................................................................................................................... 4 SAFETY SYMBOLS ........................................................................................................................................................... 5[...]

  • Page 4

    4 DH USER MANUAL DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ ___________ ____________ ___________ ___________ _________ _________ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so ttoscr[...]

  • Page 5

    DH USER MANUAL 5 Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal word indicate an imminently hazardous situa- tion which, if not avo[...]

  • Page 6

    6 DH USER MANUAL W AR NING Do n ot ope rate the too l unle ss t he foll o w i ng safety in stru ctio ns hav e been th orou gh ly r ead an d un d erst oo d ! R ead thi s ma nual bef or e in s ta lli n g, o per at in g o r ma inta inin g this eq uip me nt. A flying pro ject ile f rom the to ol , Roc k or o t he r m a t e r i al m ay ent e r th e op e[...]

  • Page 7

    DH USER MANUAL 7 T ool operato rs and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before performing general maintenance or repairs. Supervi[...]

  • Page 8

    8 DH USER MANUAL • The operator must not operate the tool or carrier if any people are within the area where they may be injured by ying debris or movement of the equipment. • Know the limits of your equipment. • Establish a training program for all operators to ensure safe operation. • Do not operate the tool unless thoroughly trained o[...]

  • Page 9

    DH USER MANUAL 9 67768 DH1500 Model Number Sticker 67735 DH3500 Model Number Sticker 67780 DH9000 Model Number Sticker Specication Plate 68641 DH1500 CE Spec Plate 68581 DH3500 CE Spec Plate 70982 DH9000 CE Spec Plate 67861 Stability Sticker Refer to the Parts Illustration page in this manual for proper placement of stickers. 67791 Drop Hammer S[...]

  • Page 10

    10 DH USER MANUAL Before connecting the drop hammer to the carrier hydraulic system; it is important to determine which are the pressure and tank lines of the carrier and connect the hoses appropriately . The pressure and tank lines are marked where they enter the valve block. If the hydraulics are connected incorrectly , the motor will rotate in t[...]

  • Page 11

    DH USER MANUAL 1 1 OPERA TION NO TICE Failure to remove the travel lock may result in damage to the equipment during operation. Exposure to silica dust during construction activities can cause serious or fatal respiratory disease. Use adequate respiratory protection. OPERA TION Ensure that the drop hammer is operated at a safe distance from other p[...]

  • Page 12

    12 DH USER MANUAL 1. T ip the drop hammer to a horizontal position. 2. Gradually move the drop hammer past horizontal until the weight slides forward. This can be done in a controlled manner by shaking the weight out using the curl lever . 3. Allow the Hammer to slide out until it hits against the Safety Pin. 4. Return the drop hammer to horizontal[...]

  • Page 13

    DH USER MANUAL 13 Check the chain adjustment bolts and secure the nuts if required. Check the Housing Cover plate bolts and tighten if needed. Check the hydraulic hoses, ttings and valves for any leaks and repair as required. With the machine turned off, oil the chain over the top sprocket with a heavy duty gear oil such as Mobil Gear 600 Series[...]

  • Page 14

    14 DH USER MANUAL This section describes how to nd and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance. Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage. T o prevent[...]

  • Page 15

    DH USER MANUAL 15 DIMENSIONS AND WEIGHTS Weight w/o Mounting Bracket DH1500 .................................................................................................................................................... 700 lbs / 317.5 kg DH3500 ...................................................................................................[...]

  • Page 16

    16 DH USER MANUAL MODEL & SERIAL NUMBER LOCA TION DH1500 P ARTS ILLUSTRA TION[...]

  • Page 17

    DH USER MANUAL 17 Item SHT No. Qty Description 1 04353 8 NYLOCK NUT 2 04585 16 W ASHER 3 06638 4 HSHCS 4 07860 8 HSHCS 7 20871 2 HHCS 8 20908 1 HHCS 9 44956 4 NYLOCK NUT 10 47351 1 DECAL, COMPOSITE W ARNING 11 52539 1 SOUND POWER LEVEL 12 67709 1 INSPECTION COVER 15 69803 1 BRACKET WELDMENT 16 67740 1 HOUSING 17 67747 1 HAMMER MACHINING 18 67748 1 [...]

  • Page 18

    18 DH USER MANUAL MODEL & SERIAL NUMBER LOCA TION DH3500 P ARTS ILLUSTRA TION[...]

  • Page 19

    DH USER MANUAL 19 Item SHT No. Qty Description 1 06638 4 HSHCS 4 20871 8 HHCS 5 23630 2 HHCS 6 44956 4 NYLOCK NUT 7 47351 1 DECAL, COMPOSITE W ARNING 8 60917 1 SOUND POWER LEVEL 9 67703 1 HOUSING 10 67709 1 INSPECTION COVER 11 67710 1 HAMMER MACHINING 12 6771 1 1 HAMMER PEG 13 67712 1 PEG LOCKING PLA TE 14 67713 1 HAMMER SAFETY PIN 15 67714 1 RIGHT[...]

  • Page 20

    20 DH USER MANUAL MODEL & SERIAL NUMBER LOCA TION DH9000 P ARTS ILLUSTRA TION[...]

  • Page 21

    DH USER MANUAL 21 Item SHT No. Qty Description 1 00719 2 NYLOCK NUT 2 04539 2 W ASHER 3 04786 1 W ASHER 4 06638 4 HSHCS 6 18600 10 NYLOCK NUT 8 20871 12 HHCS 9 47351 1 DECAL, COMPOSITE W ARNING 10 67712 1 PEG LOCKING PLA TE 11 67713 1 HAMMER SAFETY PIN 12 67714 1 RIGHT SIDE LIFT LUG 13 67716 3 CENTER LIFT LUG 16 67738 1 CHAIN WEAR SHEET 17 67764 1 [...]

  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulics.com[...]