Stanley Black & Decker MBX608 manual

www .stanleyhydraulic.com USER MANUAL MBX138 through MBX608 H ydRAULic M oUNtEd B REAkERS MBX138 thru MBX608[...]

2 ► MAXFORCE BREAKER User Manual W ARNING Read Manual Wear Breathing Protection Wear Hearing Protection Wear Eye Protection Do not operate the breaker unless the following safety instructions have been thoroughly read and understood! Read this manual before installing, operating or maintaining this equipment! • A ying projectilef[...]

MAXFORCE BREAKER User Manual ◄ 3 T ABLE OF CONTENTS IMPORT ANT T olloutaProductWarrantyRecordingform,andforinformationonyourwarranty , visitStanleyhydraulic.comandselecttheW arrantytab. ( NOTE: T hewarrantyrecordingformmustbesubmittedtovalidatethewa[...]

4 ► MAXFORCE BREAKER User Manual SAFETY PRECAUTIONS T ooloperatorsand maintenancepersonnel mustalways comply with the safety precautions given in this manu - al and on the decals and tags attached to the tool and hose. These safety precautions are given for your safety . Re - vi[...]

MAXFORCE BREAKER User Manual ◄ 5 SAFETY PRECAUTIONS • Makesure allcontrols(levers andpedals) areinthe NEUTRAL positionbeforestartingthecarrier . • While operatingthe breaker andcarrier , keephands andfeetonthecontrolsatalltimes. • Before le[...]

6 ► MAXFORCE BREAKER User Manual SAFETY SYMBOLS Alwaysobservesafetysymbols.Theyareincludedforyoursafetyandfortheprotectionofthetool. LOCAL SAFETY REGULA TIONS Enteranylocal safetyregulationshere. Keeptheseinstructionsin anareaaccessible totheoperato[...]

MAXFORCE BREAKER User Manual ◄ 7 T OOL STICKERS & T AGS PartNumber72078 Notice:NitrogenGasChargingPressure (15Bar)Sticker(MBX258,308&608Only) BackHead=15±0.5bar Shownbelow andon thenext page aredecals andstickers foundon theequipment?[...]

8 ► MAXFORCE BREAKER User Manual T OOL STICKERS & T AGS SoundPowerLevelSticker P/N72096–1 15dBA MBX208 P/N72097–1 16dBA MBX138 P/N72098–120dBA MBX258,308,358 P/N72259–124dBA MBX408 P/N72260–125dBA MBX458608 Stanley Hydraulic Tools Division o[...]

MAXFORCE BREAKER User Manual ◄ 9 PRE-OPERA TION PREP ARA TION FOR OPERA TION NITROGEN CHARGE Thebreakerhasbeenproperlychargedwithnitrogenat the factory and is ready to use (see pages 20 and 21) for charginginformation. TOOL BIT LUBRICA TION Grease the top 250 mm/10?[...]

10 ► MAXFORCE BREAKER User Manual PRE-OPERA TION Piston not against toolbitleavingspace betweenthepiston andbit. T oolStop LowerBushing T oolBit GreaseWill FillThis Space Figure 2. SECURING THE TOOL 1. Laythebreakerinahorizontalpositiontoinstallthe tool bit. Remove?[...]

MAXFORCE BREAKER User Manual ◄ 1 1 OPERA TION PREP ARA TION FOR USE Read the section in this manual titled PREP ARA TION FOR USE before operating a breaker . Failure to follow the preparation instructions can result in severe damage tothe breakerand excavator?[...]

12 ► MAXFORCE BREAKER User Manual OPERA TION BREAKING The operator should note the sound of the blow when the breaker is running. With experience, the operator will be ableto tell the differencebetween a goodsolid blow and a hollow sounding blow [...]

MAXFORCE BREAKER User Manual ◄ 13 OPERA TION Excessive sideforce cocksthe tool inits bore,pre-vents proper movement and causes premature tool shank and bushing wear . Since the breaker tool bit must be pushed up into the breaker to operate, a [...]

14 ► MAXFORCE BREAKER User Manual OPERA TION UNDERW A TER USE Nopartofthebreakermaybesubmergedinwater unlessanairapplicationkitisused.Underwater usageofthebreakerwithoutairapplicationwill causeinternaldamagetothebreaker .Consult Stanleyformodi[...]

MAXFORCE BREAKER User Manual ◄ 15 OPERA TION[...]

16 ► MAXFORCE BREAKER User Manual OPERA TION EACH DA Y • Checkfor looseor missingfasteners.T ighten orre - placeasneeded. • Inspecttoolretainingpinsandpocketsforwear . • Check for hydraulic leaks at all ttings and hoses. Replaceanydefectivehos[...]

MAXFORCE BREAKER User Manual ◄ 17 PROPER USE & CARE OF T OOL BITS Worn-out retainer pin(s) will cause uneven loading on the pin(s) themselves, causing failure of the tool or re - tainer pin(s).This will also cause excessive wear tothe frontbushing(s). MET AL-T[...]

PROPER USE & CARE OF T OOL BITS 18 ► MAXFORCE BREAKER User Manual In its most extreme forms, the combination of surface damageand severebendingcan quickly breakeven the bestworkingsteels. The illustrationsbelow show examples of severe stress breaks. Figure1[...]

PROPER USE & CARE OF T OOL BITS MAXFORCE BREAKER User Manual ◄ 19 T OOL F AILURE COVERED UNDER W ARRANTY INTERNAL MA TERIAL FLA W Thisfailure occurs whena foreign materialis rolled into the steel during the manufacturing process, causing an imperfection in the internal material[...]

PROPER USE & CARE OF T OOL BITS 20 ► MAXFORCE BREAKER User Manual Stanley Breakersare available with several differenttypes of tool bits.The most common are themoil, chisel and theblunt.Eachoftheseworkingsteelshasitsownpurposeasdescribedbelow: T o?[...]

MAXFORCE BREAKER User Manual ◄ 21 WEAR LIMIT DIMENSIONS Model Wear Limit MBX138 5 mm / 0.196 in. MBX208,MBX258,MBX308 6 mm / 0.236 in. MBX358,MBX408,MBX458 6 mm / 0.236 in. MBX608 7 mm / 0.275 in. INSPECTION / REPLACEMENT OF T OOL BIT/LOWER BUSHING Model Ø A New Part ØB Wear Limit ØC L MBX138 100 mm / 3.937 in 105 mm / 4.133 in 143[...]

22 ► MAXFORCE BREAKER User Manual WEAR LIMIT DIMENSIONS Model A New Part B Wear Limit ØC New Part ØD Wear Limit ØE L MBX138 17 mm 0.669 in 14 mm 0.551 in 100 mm 3.937 in 105 mm 4.133 in 122 mm 4.803 in 1 17 mm 4.606 in MBX208 31 mm 1.220 in 28 mm 1.102 in 125 mm 4.921 in 131 mm 5.157 in 151 mm 5.944 in 151 mm 5.944 in MBX258 27.2 mm 1.070 in 2[...]

MAXFORCE BREAKER User Manual ◄ 23 WEAR LIMIT DIMENSIONS Model A New Part B Wear Limit MBX138 1 16 mm / 4.566 in 1 1 1 mm / 4.370 in MBX208 1 16 mm / 4.566 in 1 1 1 mm / 4.370 in MBX258 127 mm / 5.000 in 122 mm / 4.803 in MBX308 127 mm / 5.000 in 122 mm / 4.803 in MBX358 142 mm / 5.590 in 137 mm / 6.141 in MBX408 150 mm / 5.905 in 145 mm / 5.708 i[...]

24 ► MAXFORCE BREAKER User Manual WEAR LIMIT DIMENSIONS Model Dimension (A) New Part Wear Limit Dimension (B ) MBX138 60 mm / 2.362 in 3 mm / 0.1 18 in MBX208 76 mm / 2.992 in 3 mm / 0.1 18 in MBX258 80 mm / 3.149 in 4 mm / 0.157 in MBX308 88.5 mm / 3.484 in 4 mm / 0.157 in MBX358 88.5 mm / 3.484 in 4 mm / 0.157 in MBX408 99.5 mm / 3.917 in 6 mm [...]

MAXFORCE BREAKER User Manual ◄ 25 TROUBLESHOOTING Ifsymptomsofpoorperformancedevelop,thefollowingchartcanbeusedasaguidetocorrecttheproblem. Whendiagnosing faultsin operationofthe breaker , alwayscheck thatthe hydraulicpower sourceis supplyingt[...]

26 ► MAXFORCE BREAKER User Manual CHARGING THE MAIN ACCUMULA TOR Thetools requiredto chargethe breakerare shownbe - low . The 33464 adapter and 33300 adapter assembly can be obtainedindividually orin akit (P/N33465). Note that the adapter and adapter?[...]

MAXFORCE BREAKER User Manual ◄ 27 CHARGING THE SIDE ACCUMULA TOR Thetools requiredto chargethe breakerare shownbe - low . The 33464 adapter and 33300 adapter assembly can be obtainedindividually orin akit (P/N33465). Note that the adapter and adapter?[...]

28 ► MAXFORCE BREAKER User Manual RECOMMENDED T ORQUE V ALUES Part Name MBX138 MBX208 MBX258 MBX308 MBX358 MBX408 MBX458 MBX608 APPL Y A T ieRodNut ¹ , ² 150kg-m 1085ftlbs 250kg-m 1808ftlbs 280kg-m 2025ftlbs 300kg-m 2170ftlbs 330kg-m 2387ftlbs 420kg-m 3038ftlbs 420[...]

MAXFORCE BREAKER User Manual ◄ 29 BOL T P A TTERNS B J I F A E G H K L This side faces excavator MBX138 MBX208 MBX258 MBX308 MBX358 MBX408 MBX458 MBX608 A 19.606 in. / 498 mm 23.228 in. / 590 mm 27.953 in. / 710 mm 29.921 in. / 760 mm B 25.197 in. / 640 mm 29.921 in. / 760 mm 32.283 in. / 820 mm 35.276 in. / 896 mm Thickness 1.000 in. / 25 mm 1.0[...]

30 ► MAXFORCE BREAKER User Manual MBX408 - MBX458 UPPER BUMPER ITEM P ART NAME P ARTNO. QTY 3 UPPERBUMPER SUPPORT 69418 1 8 UPPERBUMPER 69419 1 ITEM P ART NAME P ARTNO. QTY 8A UPPERBUMPER 72984 1 8B UPPERBUMPER PLUG 72985 2 OLD NEW NOTE: This change on the MBX408 and MBX458 from old to new upper bumper hap- [...]

MAXFORCE BREAKER User Manual ◄ 31 MBX 408, 458, 608 COVER PLA TE COVER PLA TE MBX408 & MBX458 COVER PLA TE MBX608[...]

32 ► MAXFORCE BREAKER User Manual FLOW TEST PROCEDURES The correct performance of this procedure will verify if theauxiliarycircuitofthecarrieris adequatetoproperly operateaStanleyattachment. This procedure is generic in form. It is the end users re[...]

MAXFORCE BREAKER User Manual ◄ 33 SPECIFICA TIONS NOTE: Weights, dimensions and operating specications list - edonthis sheetaresubject to change without notice. Where specications are critical to your application, pleaseconsultthefactory . MBX138 MBX208 MBX258 MBX308 MBX358 MBX4[...]

34 ► MAXFORCE BREAKER User Manual MBX138 POWER CELL ILLUSTRA TION 72332T ie RodKit FORITEMS39 AND 39A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE39A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM39NOT39[...]

MAXFORCE BREAKER User Manual ◄ 35 MBX138 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68677 1 MAIN ACCUMULA TOR 2 68878 3 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A 73467 1 CYLINDER 7A 73474 1 PIST ON 8 68684 3 PLUG 9A 68685 1 PLUG 10 68686 3 O-RING 11 68687 2 DOWEL PIN 12 68688 2 ADAPTER 13 68689 2 O-RING 14 [...]

36 ► MAXFORCE BREAKER User Manual MBX138 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72271 1 POWERCELL 2 72273 1 HOUSING 3 72287 1 / 2 WEARPLA TE(SEENOTE ABOVE) 3A 73451 1 WEARPLA TE(SEENOTE ABOVE) 4 72269 2 WEARPLA TE 5 68726 3 WEARPLA TE 6 72270 1 LOWERBUMPER 7 68728 1 UPPERBUMPER 8 68729 1 GUIDEPIN 9 687[...]

MAXFORCE BREAKER User Manual ◄ 37 MBX208 POWER CELL ILLUSTRA TION 72334T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM40NOT40[...]

38 ► MAXFORCE BREAKER User Manual MBX208 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68801 1 MAINACCUMULA TOR 2 68802 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A 73468 1 CYLINDER 7A 73475 1 PISTON 8 68805 3 PLUG 9A 68685 1 PLUG 10 68806 3 O-RING 11 68687 2 DOWELPIN 12 68807 2 ADAPTER 13 68808 2 O-RING 14 688[...]

MAXFORCE BREAKER User Manual ◄ 39 MBX208 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72274 1 POWERCELL 2 72296 1 HOUSING 2A 71649 1 UPPERBUMPERSUPPORT 3 72275 1 / 2 WEARPLA TE(SEENOTE ABOVE) 3A 73453 1 WEARPLA TE(SEENOTEABOVE) 4 72276 2 WEARPLA TE 5 68849 3 WEARPLA TE 6 72277 1 LOWERBUMPER 7 68851 1 UPPER?[...]

40 ► MAXFORCE BREAKER User Manual MBX258 POWER CELL ILLUSTRA TION 72336T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM40NOT40[...]

MAXFORCE BREAKER User Manual ◄ 41 MBX258 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68864 1 MAIN ACCUMULA TOR 2 68865 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A 73469 1 CYLINDER 7 68867 1 PISTON 8 68868 3 PLUG 9A 68685 1 PLUG 10 68869 3 O-RING 12 68687 2 DOWELPIN 13 68871 2 ADAPTER 14 68872 2 O-RING 15 688[...]

42 ► MAXFORCE BREAKER User Manual MBX258 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72278 1 POWERCELL 2 72279 1 HOUSING 3 68910 1 UPPERBUMPERSUPPORT 4 72280 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73455 1 WEARPLA TE(SEENOTE ABOVE) 5 72281 2 WEARPLA TE 6 68913 3 WEARPLA TE 7 72282 1 LOWERBUMPER 8 68915 1 UPPER?[...]

MAXFORCE BREAKER User Manual ◄ 43 MBX308 POWER CELL ILLUSTRA TION 72338T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM40NOT40[...]

44 ► MAXFORCE BREAKER User Manual MBX308 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1A 71660 1 MAIN ACCUMULA TORMBX308 2 68941 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6B 73470 1 CYLINDER 7 68943 1 PISTON 8A 71662 4 PLUG 9A 68685 1 PLUG 10 68945 4 O-RING 11 — — NOITEM 12 68687 2 DOWEL PIN 13 68947 2[...]

MAXFORCE BREAKER User Manual ◄ 45 MBX308 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 68997 1 POWERCELL 2 72297 1 HOUSING 3 68999 1 UPPERBUMPERSUPPORT 4 72284 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73457 1 WEARPLA TE(SEENOTE ABOVE) 5 72285 2 WEARPLA TE 6 69005 3 WEARPLA TE 7 72286 1 LOWERBUMPER 8 69007 1 UPPER?[...]

46 ► MAXFORCE BREAKER User Manual MBX358 POWER CELL ILLUSTRA TION 72340T ie RodKit FORITEMS69 AND 69A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE69A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM69NOT69[...]

MAXFORCE BREAKER User Manual ◄ 47 MBX358 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 69061 1 MAINACCUMULA TOR 2 69062 1 O-RING 3 69065 2 FLANGEADAPTER 4 69067 2 BACKUPRING 4A 72102 2 O-RING 5 69068 2 O-RING 6 69069 8 CAPSCREW 7 68809 2 ADAPTERCAP 7A 68807 2 ADAPTER 8 68679 1 CHARGINGV AL VE 9 68680 1 CHARGINGV AL VEP[...]

48 ► MAXFORCE BREAKER User Manual MBX358 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 69137 1 POWERCELL 2 69138 1 HOUSING 3 69139 1 UPPERBUMPERSUPPORT 4 69140 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73459 1 WEARPLA TE(SEENOTE ABOVE) 5 69141 2 WEARPLA TE(LR) 6 69142 3 WEARPLA TE(U) 7 69143 1 LOWERBUMPER 8 69[...]

MAXFORCE BREAKER User Manual ◄ 49 MBX408 POWER CELL ILLUSTRA TION 72342T ie RodKit FORITEMS70 AND 70A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE70A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ITEM70NOT70[...]

50 ► MAXFORCE BREAKER User Manual MBX408 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 69160 1 MAIN ACCUMULA TOR 2 69161 1 O-RING 3 69162 2 FLANGE ADAPTER 4 69163 2 BACKUPRING 4A 72109 2 O-RING 5 69164 2 O-RING 6 69069 8 CAPSCREW 7 69165 2 PLUG 7A 721 10 2 ADAPTER 8 68679 1 CHARGINGV AL VE 9 68680 1 PLUG 10 68681 1 O-RING 11 A [...]

MAXFORCE BREAKER User Manual ◄ 51 MBX408 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 69232 1 POWERCELL 2 69233 1 HOUSING 3 69418 1 UPPERBUMPERSUPPORT 4 69256 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73461 1 WEARPLA TE(SEENOTE ABOVE) 5 69257 2 WEARPLA TE(LR) 6 69258 3 WEARPLA TE(U) 7 69259 1 LOWERBUMPER 8A 7298[...]

52 ► MAXFORCE BREAKER User Manual MBX458 POWER CELL ILLUSTRA TION 72344T ie RodKit FORITEMS70 AND 70A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE70A ON P ARTSLIST .NOTE: THESETWOP ARTS ONL YUSEDWITH ?[...]

MAXFORCE BREAKER User Manual ◄ 53 MBX458 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 72120 1 MAIN ACCUMULA TOR 2 72121 1 O-RING 3 69162 2 FLANGE ADAPTER 4 69163 2 BACKUPRING 4A 72109 2 O-RING 5 69164 2 O-RING 6 69069 8 CAPSCREW 7 69165 2 PLUG 7A 721 10 2 ADAPTER 8 68679 1 CHARGINGV AL VE 9 68680 1 PLUG 10 68681 1 O-RING 11[...]

54 ► MAXFORCE BREAKER User Manual MBX458 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72167 1 POWERCELL 2 72170 1 HOUSING 3 69418 1 UPPERBUMPERSUPPOR T 4 69256 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73461 1 WEARPLA TE(SEENOTE ABOVE) 5 69257 2 WEARPLA TE(LR) 6 69258 3 WEARPLA TE(U) 7 72168 1 LOWERBUMPER 8A [...]

MAXFORCE BREAKER User Manual ◄ 55 MBX608 POWER CELL ILLUSTRA TION 72346T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST  FORCORRECTITEM FORYOURSERIAL  NUMBER FORTHESE TWO ITEMSSEE40A  ONP ARTSLIST . NOTE:THESE TWOP ARTSONL Y USEDWITHITEM 40NOT4[...]

56 ► MAXFORCE BREAKER User Manual MBX608 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 72172 1 MAIN ACCUMULA TOR 2 72173 1 O-RING 3 68679 1 CHARGINGV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A 73473 1 CYLINDER 7A 73482 1 PISTON 8 72176 4 CAPSCREW 9A 68685 1 PLUG 10 72177 4 O-RING 11 69102 2 PLUG 12 69168 2 DOWEL PIN 13 721 10 2 ADAPTER[...]

MAXFORCE BREAKER User Manual ◄ 57 MBX608 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72214 1 POWERCELL 2 72232 1 HOUSING 3 72233 1 UPPERBUMPER 4 72223 1 / 2 WEARPLA TE(SEENOTE ABOVE) 4A 73465 1 WEARPLA TE(SEENOTEABOVE) 5 72224 2 WEARPLA TE(LR) 6 69258 4 WEARPLA TE(U) 7 72225 1 LOWERBUMPER 8 72226 1 UPPER[...]

58 ► MAXFORCE BREAKER User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA DECLARAÇÃO DE CONFORMIDADE Hydraulic T ools ___________________ ___________________________________________________ I,theundersigned: Ich[...]

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