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Sterling SCD 10 manual

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Table of contents for the manual

  • Page 1

    SCD 10 Compressed Air Dryer Part Number: 882.00280.0 0 Bulletin Number: DH1-625.1 Effective: 04/28/08 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing p[...]

  • Page 2

    10 CFM Compressed Air Dryer ii Shipping Info Unpacking and Inspection You should inspect the equipment for possible shippi ng damage. Thoroughly check the equipment for any dam age th at might have occurred in transit, such as broken or loose wiring and components, l oose hardware and mounting screws, etc. In the Event of Shipping Damage According [...]

  • Page 3

    10 CFM Compressed Air Dryer iii Table of Contents CHAPTER 1: SAFETY ............................................................... 5 1-1 How to Use This Manual ............................................................................................. 5 Safety Symbols Used in this Manual ..........................................................[...]

  • Page 4

    10 CFM Compressed Air Dryer iv CHAPTER 7: APPENDIX ......................................................... 25 7-1 Returned Material Policy ........................................................................................... 25 7-2 Technical Assistance…………………………………………………………………… …26 7-3 T[...]

  • Page 5

    10 CFM Compressed Air Dryer Chapter 1: Safety 5 of 30 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your dryer. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light preventative maint[...]

  • Page 6

    10 CFM Compressed Air Dryer Chapter 1: Safety 6 of 30 1-2 General Safety Regulations Read and follow the instructions in this manua l before installing, operating or maintaining any equipment. Additional copies are available fro m th e manufactu rer. Install, operate, and maintain this equipment according to applicable work and safety codes for you[...]

  • Page 7

    10 CFM Compressed Air Dryer Chapter 1: Safety 7 of 30 1-4 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personal injury or equi pm ent damage when installing, operating, or maintaining th[...]

  • Page 8

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 8 of 30 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides instructions for insta lling and operating your 10 cfm compressed air dryer. 2-2 General Description Mini compressed air dryers are designed to ge nerate heated, dehumidified air at carefully[...]

  • Page 9

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 9 of 30 2-5 Safety Features This section includes information on safety devices a nd procedures that are inherent to the 10 cfm compressed air dryer. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contai[...]

  • Page 10

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 10 of 30 2-7 Remote Membrane Dryer for Low-Dew point Operation (Optional) Membrane dryers take a small percentage of the dried gas and direct it back in a sweeping pattern through the module shell. This provides a dri ving force to remove the moisture with the minimum purge required. The[...]

  • Page 11

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 11 of 30 2-8 Microprocessor Controls The 10 cfm compressed air dryer uses a micropr ocessor-based PID temperature controller for maintaining process air temperature. The controller is a modular, self-contained unit that you can remove from the mounting housing. All parameters except for [...]

  • Page 12

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 12 of 30 Identifying the Controller’s Buttons and Indicators Button or Indicator Function PV display During normal operation, the PV num eric LED indicator displays the process temperature at the To Process thermocouple. It also lists parameters during set-up and error messages if any [...]

  • Page 13

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 13 of 30 MANU Manual Mode Lights when the auto/manual mode is set to manual mode. (Key) Lights when the setting change protect is ON. Understanding the Controller’s Parameters Set- up Level Parameter Function Run/Stop (r-S) Can be set to “RUN” or “STOP.” When “RUN” is selec[...]

  • Page 14

    10 CFM Compressed Air Dryer Chapter 2: Functional Description 14 of 30 2-9 Restoring Factory Default Settings If the preset parameters on the controller have been tampered with and it no longer properly controls temperature and displays dew point, you can restore the controllers to the factory setup. Contact the Service department for detailed inst[...]

  • Page 15

    10 CFM Compressed Air Dryer Chapter 3: Installation 15 of 30 Chapter 3: Inst allation 3-1 Uncrating the Equipment The 10 cfm compressed air dryer has a handle at th e top of the cabinet to use for lifting. For hopper-mount configurations, be sure to support t he hopper when lifting and placing the dryer. Use caution and observe safety rules when li[...]

  • Page 16

    10 CFM Compressed Air Dryer Chapter 3: Installation 16 of 30 3-3 Connecting a Floor-Mount Dryer to a Hopper (Optional) Use high-temperature flexible dryer hose or rigid tubing to co nnect the dryer to the drying hopper. Keep the delivery hose to the drying hopper as short as possible to m inimize heat loss. We strongly recommend insulated hose for [...]

  • Page 17

    10 CFM Compressed Air Dryer Chapter 3: Installation 17 of 30 3-4 Making Electrical Connections The serial tag lists voltage, phase, and amp draw information. Line voltage m ust be within plus or minus ten percent of the voltage listed on the serial tag, or damage may occur. Never supply any voltage other than what the dryer is configured for. Fulfi[...]

  • Page 18

    10 CFM Compressed Air Dryer Chapter 3: Installation 18 of 30 3-6 Installing the Remote-Mount Membrane Dryer (Optional) The membrane drying kit can be mounted anywhere near the compressed air dryer. The kit is pre-assembled with a bracket that can be mount ed to any flat surfa ce with two screws. Use Figure 5 as a reference for this installation. 1.[...]

  • Page 19

    10 CFM Compressed Air Dryer Chapter 4: Operation 19 of 30 Chapter 4: Operation Before beginning dryer operation, make sure that there is a good com pressed air connection and that the main power is securely plugged in. Check the process hose and hopper exhaust filter for tight connections. Check all companion equi pment, such as the drying hopper; [...]

  • Page 20

    10 CFM Compressed Air Dryer Chapter 4: Operation 20 of 30 4-3 Start-up Use the following procedure to start the dryer: 1. Turn on the disconnect switch in the power drop, close the slide gate at the bottom of the drying hopper. 2. Close the slide gate at the bottom of the drying hopper. 3. Fill the drying hopper with material. 4. Turn the ON/OFF sw[...]

  • Page 21

    10 CFM Compressed Air Dryer Chapter 5: Maintenance 21 of 30 Chapter 5: Maintenance This dryer is designed to be virtually main tenance-free. This unit is factory-sealed. Any service required on this unit must be performe d by factory personnel at the manufacturer’s facility. WARNING! The 10 cfm compress ed air dryer is sealed at the factory. Remo[...]

  • Page 22

    10 CFM Compressed Air Dryer Chapter 5: Maintenance 22 of 30 5-3 Replacing the Fuse Outside of the Cabinet Note: If the compressed air dryer does not start when the ON/OFF switch is in the “ON” position, check the main power supply to ensure that it is properly installed. If the main power supply is correct, check the fuse. This is located on th[...]

  • Page 23

    10 CFM Compressed Air Dryer Chapter 6: Troubleshooting 23 of 30 Chapter 6: T r oubleshooting The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal trouble-shooting m ust be accomplished with the unit turned off, power disconnected, and with the machine tagged[...]

  • Page 24

    10 CFM Compressed Air Dryer Chapter 6: Troubleshooting 24 of 30 Problem Possible Cause Possible Remedy Disconnect switch or Control Power switch not set to ON . Control Power fuse blown. Check control power fuse for continuity. Turn disconnect switch and control power switch ON . The key protection switch is set to ON . Set the key protection switc[...]

  • Page 25

    10 CFM Compressed Air Dryer Chapter 7: Appendix 25 of 30 Chapter 7: Appendix 7-1 Returned Material Policy Credit Returns Prior to the return of any material, authorization must be given by the manufacture r . A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be gi ven. All returned material purcha[...]

  • Page 26

    10 CFM Compressed Air Dryer Chapter 7: Appendix 26 of 30 7-2 Technical Assistance Parts Department Call toll-free 7am—5pm CST [800] 42 3-3183 or call [262] 641-8610; F ax [262] 641-8653 The ACS Customer Service Group will provide yo ur comp an y with genuine OEM quality parts manufactured to engin eering design sp ecifications, which will maximi [...]

  • Page 27

    10 CFM Compressed Air Dryer Chapter 7: Appendix 27 of 30 7-3 Technical Specifications  Average dew point: -10ºF (-23ºC)  Average dew point with optional membrane dryer: -40ºF (-40ºC)  Heating capabilities up to 400ºF  Large particle compressed air filter  Exhaust air cartridge filter  1/16 DIN PID temperature controller  H[...]

  • Page 28

    10 CFM Compressed Air Dryer Chapter 7: Appendix 28 of 30 Dryer Operating Parameters Drying Hopper Capacity,* lbs./hr (kg/hr) Material Drying Temp, ºF, (ºC) Drying time in hours Initial moisture content. H 2 0 in % Final moisture content H 2 0 in % 0.4 cu. ft . (11 liter) drying hopper 0.8 cu. ft . (22 liter) drying hopper 0.9 cu. ft . (25 liter) [...]

  • Page 29

    10 CFM Compressed Air Dryer Chapter 7: Appendix 29 of 30 Dimensions 1 3.4 ( 339) 12.25 (311) 7.3 (185) 12 (305) 15.7 (398) 6.8 (172)[...]

  • Page 30

    10 CFM Compressed Air Dryer Chapter 7: Appendix 30 of 30 7-4 Spare Parts List Parts not included in this list must be replaced by the factory. Part No. Quantity Description 35452 1 Filter Regulator 725.00002.00 1 Fuse (110 volt) 725.00001.00 1 Fuse 220/1/50 725.00001.00 2 Fuse 230/1/60 CT92241 1 Hopper Mounting CLDMP CT94233 1 Hopper Mounting Gaske[...]