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Sterling SSV-05R manual

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Table of contents for the manual

  • Page 1

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 1of 36 Operating Instructions Single Conveying Units Compressed Air Venturi Type SSV-05 SSV-05R SSV-052R Bulletin No.: CV6-600 Part No.: 882.00243.00 Technical Service: Service Department Telephone: (800) 423-3183 Edition: 12/05[...]

  • Page 2

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 2 of 36 The manufacturer retains all rights to change th e information in these operating instructions at any time without notice. We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions. Copying, translation or[...]

  • Page 3

    Please note that our address and phone i nformation has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, main tenanc e and repair of[...]

  • Page 4

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 3 of 36 Table of Contents CHAPTER 1: SAFETY INSTRUCTIONS.. . . . . . . . . . . . . . . . . . 4 1.1. Warnings and Symbols ................................................................................................. 5 1.2. Explanations and Information ......................[...]

  • Page 5

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 4 of 36 Chapter 1: Safety Instructions » These safety instructions apply to anyone near the equipment operation. Please inform everyone near the operating equipment about the direct and indirect hazards associated with the equipment. These operating instructions are to be use[...]

  • Page 6

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 5 of 36 1-1 Warnings and Symbols The following warnings and symbols are used in these operating instructions. » This symbol indicates that a technical term is explained at this point. This symbol indicates DANGER! Death or serious injury is possible if the corresponding instr[...]

  • Page 7

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 6 of 36 1-2 Explanations and Information Various terms and designations are used frequently in these operating instructions to ensure clarity. Therefore, please note that the terms used in the text are defined as follows: • Equipment Equipment can mean an individual unit, a [...]

  • Page 8

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 7of 36 1-3 For Your Safety How to Use This Manual • Please read this manual carefully before initial operation. Understandin g the instructions and equipment will help to avoid injuries as well as damage to equipment. If you have questions, contact the manufacturer. • The [...]

  • Page 9

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 8 of 36 • Check all lines, hoses, and coupling pieces regularly for leakage and damage. Any errors must be eliminated immediately. • The unit may only be used if all corresponding components have been properly connected and are in accordance with relevant regulations. • [...]

  • Page 10

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 9 of 36 1-4 Unit Safety • The unit may ONLY be used for conveying cylindrical plastic granules and regrind on injection molding machines. • NEVER change the settings unless you are able to foresee the consequences. • Use ONLY original manufacturer parts. • Follow a reg[...]

  • Page 11

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 10of 36 Chapter 2: Inst allation » These installation instructions are intended for people with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using these installation instruction s must be educated about regul[...]

  • Page 12

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 11 of 36 2-1 General Information Unpack all parts of the single conveyor unit and make sure that every thing is available: • conveyor hopper with level sensor (1) • control and maintenance unit (2) • one venturi assembly (3)  • one section of vinyl flexible hose (4)[...]

  • Page 13

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 12 of 36 2-2 Installing the Conveyor Hopper The single conveyor unit is insensitive to shocks and can be installed d irectly on the processing machine. Make sure that all connections are tight so that the conveying performance is not impaired. The conveyor hopper is equipped w[...]

  • Page 14

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 13 of 36 2-3 Installing the Control and Maintenance Unit Install the control and maintenance unit at a freely accessible site. Check the length of the connection cable and the length of t he supplied hoses to the venturi assemblies. During installation, check the length of the[...]

  • Page 15

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 14 of 36 2-4 Connecting the Comp ressed Air Supply Before connecting the compressed air supply, check the following:  Check compressed air piping for correct installation and assembly.  Check the fittings, length and quality of the hose connections for agreement with req[...]

  • Page 16

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 15 of 36 2-5 Electrical Connection The operating voltage is 110 V, AC, PE, 50/60 Hz. Special voltages available by request. The connected load is approximately 15 W. The connection is made using a mains connector. A separate protection of the socket is not necessary.  Conne[...]

  • Page 17

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 16of 36 Chapter 3: Functional Description  3-1 Method of Functioning The single conveyor unit works according to the Venturi Principle. An external compressed air supply is needed. A venturi meter (A) is integrated in the venturi assembly. The venturi meter aspirates the ma[...]

  • Page 18

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 17 of 36 3-2 Control and Maintenance Unit A. The unit is switched ON and OFF at the control and maintenance unit. B. At the regulator, the operating pressure is adjusted. A water separator is integrated. C. Regularly inspect the compressed air filter to make sure that it is cl[...]

  • Page 19

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 18of 36 This chapter is intended for t he operating personnel of the equipment. General knowledge of operating c onveyor units is required. The functional description must be read and understood. Make sure that in each ca se the operating personnel are sufficiently informed. C[...]

  • Page 20

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 19 of 36 4-3 Basic Setting of the Filling Level in the Conveyor Hopper The filling level in the conveyor hopper is mainly determined by the level sensor. Figure 6: Conveyor Hopper Filling Level Too Low 1. Using a screwdriver, turn the adjustment screw of the level sensor (A) ?[...]

  • Page 21

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 20 of 36 Fine Adjustment of the Filli ng Level in the Conveyor Hopper During operation, use a screwdriver to carefully turn the adjustment screw (A) of the level sensor until the desired filling level is reached. If the filling level in the conveyor hop per cannot be lowered f[...]

  • Page 22

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 21of 36 Chapter 5: Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training and experience. Personnel using the information in this chapter m ust be educated about accident prevention, operating conditions, and safet[...]

  • Page 23

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 22 of 36 5-1 Maintenance Intervals Check the setting of the pressure regulator. Empty the water separator. Daily: Check danger signs on the unit for legibility and completeness. Clean the cartridge filter and screen (depending on accumulation of dust). Blow out the filter from[...]

  • Page 24

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 23 of 36 5-2 Cleaning/Replacing the Filter Cartridge Switch the unit OFF . Disconnect the main electrical plug. Fi g ure 8: XS V -05/R Fi g ure 7: XS V -05[...]

  • Page 25

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 24 of 36 Disassembly 1. Remove the filter cartridge (A). 2. Blow out the filter cartridge (A) from the inside out using compressed air or replace the filter. 3. Open the toggle-type fastener (B) and fold the hopper lid upward (C). 4. Check the screen (D) within the lid for mat[...]

  • Page 26

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 25 of 36 5-4 Troubleshooting PROBLEM REMEDY (See Test Steps Below) The unit is not conveying and is not active. A, B, G, H The unit is not conveying; the compressed air valve is switched when the device is switched on. C, F The unit is not conveying; the compressed air is flow[...]

  • Page 27

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 26 of 36 -Notes-[...]

  • Page 28

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 27of 36 Chapter 6: T echnical Dat a Maximum througput: 330 lbs/h (149.7 kg/hr) Weight: Approx. 6.61 lbs. (3 kg) Operating voltage: 110 V, AC, PE, 50/60 Hz (standard) Special voltage on request Connected load: Approx. 15 W Total noise level: < 75 dB (A) Compressed air supply[...]

  • Page 29

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 28 of 36 6-1 Dimension Sheet XSV-05[...]

  • Page 30

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 29 of 36 XSV-05/R Dimensions and data are not binding. All dimensions are in mm (in. ). All data are subject to change. 1.25” OD[...]

  • Page 31

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 30 of 36 XSV-05/2R s Dimensions and data are not binding. All dimensions are in mm (in. ). All data are subject to change. 1.25” OD[...]

  • Page 32

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 31 of 36 6-2 Spare Parts Lists XSV-05[...]

  • Page 33

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 32 of 36 . XSV-05R[...]

  • Page 34

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 33 of 36 XSV-05/2R[...]

  • Page 35

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 34 of 36 Spare Parts List (See figures on previous pages for parts location) Position ID Number Designation 1 CT98171 Filter cartridge 2 CT 18491 Screen (XSV-05 only) 2 CT 29252 Screen (XSV-05R or XSV-05/2R) 3 CT 31160 Lid gasket (XSV-05 only) 3 CT 34161 Lid gasket (XSV-05R or[...]

  • Page 36

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 35 of 36 6-3 Quick Start Guide –XSV Venturi Loader Unpack all parts. Check for the following: • Conveying hopper with level sensor • Control and maintenance unit • Venturi assembly • Vinyl flexible hose • Compressed air hose • Operating instructions • Mount the[...]

  • Page 37

    XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 36 of 36 6-4 Technical Assistance Parts Department Call toll-free 7am–5pm CST [ 800 ] 423- 3183 or call [ 630 ] 595-1060, Fax [630] 475-700 5 The ACS Customer Service Group w ill provide your compa ny with genuine OEM quality parts manufactured to engi neering design specifi[...]