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Stoelting E112 manual

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Table of contents for the manual

  • Page 1

    Model E1 12 OWNER’S MANUAL Manual No. 513613 Rev .1 October , 2006[...]

  • Page 2

    [...]

  • Page 3

    This manual provides basic information about the freezer . Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built [...]

  • Page 4

    Safety Alert Symbol: This symbol Indicates danger , warning or caution. Attention is required in order to avoid serious personal injury . The message that follows the symbol contains important information about safety . Signal Word: Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative de[...]

  • Page 5

    SECTION DESCRIPTION PAGE 1. INTRODUCTION 1.1 Description ............................................................................................................. 1 1.2 Specifications ........................................................................................................ 1 2. INSTALLATION INSTRUCTIONS 2.1 Safety Precautions ...[...]

  • Page 6

    LIST OF ILLUSTRA TIONS FIGURE TITLE PAGE 1 - 1 Model E112 Freezer .............................................................................................. 1 1 -2 Freezer Specifications ........................................................................................... 1 2 - 1 Warning Label Locations ...................................[...]

  • Page 7

    1 Figure 1-2 Freezer Specifications SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1.1 DESCRIPTION The Stoelting E112 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of shake or frozen beverage mix. This manual is designed to assis[...]

  • Page 8

    2 MODEL E112 COUNTER MODEL GRAVITY FREEZER DIMENSIONS: Freezer: 15-1/4" (33.8 cm) wide x 31-15/16" (81.1 cm) deep x 30-3/8" (77.2 cm) high Crated: 17-1/2" (44.4 cm) wide x 36-1/2" (92.7 cm) deep x 35" (88.9 cm) high WEIGHT: Freezer: 250 lbs. (140 kg) Crated: 270 lbs. (125 kg) ELECTRICAL: Description E112-37 E112-307 Vo[...]

  • Page 9

    3 2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. Take notice of all warning labels on the freezer. The labels have been put there to help maintain a safe working environment. The labels have been designed to withst[...]

  • Page 10

    4 2.2 SHIPMENT AND TRANSIT The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destination, the entire freezer must be checked for any damage which may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS RESPON- SIBLE FOR ALL D[...]

  • Page 11

    5 Figure 3-1 Freezer Controls 3.1 OPERATOR’S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; observe these rules: A . Know the freezer. Read and understand the Operating Instructions. B . Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting garments, and remove watches, rings or jewelry which could cause a seri[...]

  • Page 12

    6 B . CLEAN-OFF-ON Switch The CLEAN-OFF-ON switch is used to supply power to the control circuit. When the switch is in the OFF (middle) position, power will not be supplied to the control board or refrigeration system. When the switch is in the ON position, the freezer will operate in the freezing mode. When the switch is in the CLEAN position, al[...]

  • Page 13

    7 E . After five minutes, place a bucket under the spigot and open spigot to drain sanitizing solution. Place the switch in the OFF (middle) position. Loosen freezer door and allow the freezing cylinder to drain completely. Re-tighten door. F. If using a shake mix, install the mix inlet regulator into hopper (Refer to Figure 3-3). If using a slush [...]

  • Page 14

    8 A . Close the spigot and fill the hopper with 2 gallons (8 liters) of tap water. B . Place the switch in the CLEAN position. The auger will start to rotate. C . Allow the water to agitate for approximately 30 seconds. D . Open the spigot to drain the water. Remember to place a container under the spigot to catch the water. When the water has drai[...]

  • Page 15

    9 L. Remove auger assembly from the freezing cylinder and remove auger blades. M. Remove rear seal and o-ring from auger. N . Remove drain tray, drip tray and drip tray grid. 3.9 CLEANING THE FREEZER PARTS Place all loose parts in a pan or container and take to the wash sink for cleaning. To clean freezer parts, refer to the following steps: A . Pr[...]

  • Page 16

    10 D . Install the two plastic auger blades onto auger. Blades may be attached in any orientation. E . Push auger into freezing cylinder and rotate slowly until auger engages the drive shaft (Refer to Figure 3-9) F. Insert spigot body into front door. NOTE When inserting spigot body , press o-rings in to pre- vent damage. G. Turn spigot body until [...]

  • Page 17

    11 regulator is not required. P . Install hopper cover, drain tray, drip tray, and drip tray grid. 3.12 ROUTINE CLEANING To remove spilled or dried mix from the freezer exterior, wash in the direction of the finish with warm soapy water and wipe dry. Do not use highly abrasive materials as they will mar the finish. 3.13 PREVENTIVE MAINTENANCE Stoel[...]

  • Page 18

    12 • MILKSTONE REMOVAL – Complete removal of milkstone. • SANITIZING – FDA-approved no rinse sanitizer for food contact surfaces. Additional Information THE USE OF DELIMERS A delimer is a strong acid that has the ability to dissolve milkstone. This type of chemical may become necessary once high levels of milkstone have developed. While the[...]

  • Page 19

    13 2. To remove the condenser filter, remove the thumb screws from under the front panel. Pull down bracket and remove filter. Visually inspect for dirt. If the filter is dirty, shake or brush excess dirt off the filter and wash in warm, soapy water. Once the filter is clean rinse thoroughly in warm, clear water and shake dry, taking care not to da[...]

  • Page 20

    14 This page left intentionally blank[...]

  • Page 21

    15 SECTION 4 TROUBLESHOOTING 4.1 MIX LIGHT INDICATORS The following chart shows all possible mix light indicator combinations along with the cause and operation of the freezer. 4.2 TROUBLESHOOTING PR OB LE M POSSIB LE C A U SE R E ME D Y Fre e z e r doe s not run. 1. P ower t o fr eez er is off . 2. B l own f us e or t ri pped c i rc uit . 3. F ree[...]

  • Page 22

    16 4.2 TROUBLESHOOTING - CONTINUED P RO BL EM P OS S I BLE CAUS E REM EDY Product i s too s oft . 1. No v ent s pac e f or f re e f low of c ooli ng ai r. 2. A i r t em perat ure entering c ondens er is abov e 100°F. 3. Condens er is di rt y . 4. Cons i s t enc y s et t i ng t oo s of t . 5. S t abil i z ers i n m ix are broken down. 6. A uger is [...]

  • Page 23

    17 SECTION 5 REPLACEMENT P ARTS 5.1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: A . Model number of equipment. B . Serial number of model, stamped on nameplate C . Part number, part name and quantity needed. Common part names and numbers are listed in this m[...]

  • Page 24

    18 E1 12 REPLACEMENT PARTS[...]

  • Page 25

    19 E1 12 REPLACEMENT PARTS P a rt De s cri pti on Qt y 162165 S c rape r B l ade 2 336546 M ol ded Door 1 482019 B l ac k K no b 4 570196 P i n - Door 1 624545 O-Ri ng - S t at o r B ar 1 624644 O-Ri ng - S pi go t (B ot t om ) 1 624645 O-Ri ng - S pi go t (T op) 1 624678 O-Ri ng - Rear S e al 1 625310 Qu ad Ri ng - F ront Door 1 666786 Rear S eal [...]

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  • Page 27

    W ARRANTY SOFT SER VE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, augers and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance [...]