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Page 1
Stockton 5 Conventional Flue Coal Effect Stove With upgradeable control valve Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) PR0777 Issue 1 (August 2005) IMPORTANT Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the door secured firmly in position . The outer c[...]
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Page 2
2 CONTENTS COVERING THE FOLLOWING MODELS 8575 MCUC P8575 MCUC PAGE APPLIANCE COMMISIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 16 How to replace parts 17 Basic spare parts list 21[...]
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Page 3
3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements 6. Have contr[...]
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out after installation of this stove (e.g. the fitting of double glazing). 1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco[...]
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Page 5
5 3.1 To turn the stove off, locate the control valve, turn the lefthand control knob until it points to off ( ). The main burner will go out leaving the pilot burning. 3.2 To turn the pilot off, locate the control valve, turn the right hand control knob until it points to off ( ), the pilot will go out. 4.1 Your stove is fitted with a control valv[...]
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Page 6
6 6.1 Place the flame baffle onto the burner and push against the rear tray lip. See diagram 3. 6.2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle. See diagram 4. 6.3 Locate the front coal between the heat shield and the flame baffle so that its ends sit flat against the burner s[...]
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Page 7
7 7.1 The stove is fitted with the Gazco Flue Sure System, which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Cont[...]
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Page 8
8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models 8575 MCUC P8575 MCUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure Class m 3 /h High Low Stockton 5 I 2H Natural Gas 20 mbar 5 1 x 7.5mm 260 0.435 4.6 2.5 GB, IE 8575 G20 Gross Gross Stockton 5 I 3P LPG Propane 37 mba[...]
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Page 9
9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum effective height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance.[...]
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Page 10
should be allowed before trying to relight. Continued operation of this safety device means that there may be a serious problem with the flue system; a qualified gas engineer should inspect this. DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO. 2.8 The Flue Sure System must not be tampered with. Use only genuine Gazco replacement pa[...]
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Page 11
11 3.5 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening. If there is a definite flow into the chimney, proceed with the installation, if not warm the chimney for a few minutes. IF THERE IS STILL NO DEFINITE FLOW, THE FLUE MAY REQUIRE ATTENTION - SEEK EXPERT ADVICE 3.6 The flue system may now be connect[...]
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Page 12
12 4.6 Place the remaining three coals behind the centre row so that they touch the back panel. See diagram 9. 4.7 Ensure that the fibreglass rope seal on the back of the door is intact, close the door and rotate the doorknob clockwise to seal, some resistance will be felt at the end of its stroke, the doorknob will come to a stop in the vertical p[...]
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Page 13
13 INSTALLATION INSTRUCTIONS COMMISSIONING 1.1 Close all openable doors and windows in the room, ignite the stove and operate on maximum for 10 minutes. Remove the plastic sight plug from the right hand side of the stove. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening by vi[...]
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Page 14
14 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult Section 2 and retry. Check alignment of pilot burner head, change the ignition lead, see diagram 1 on page 17. Check isolation tap and ga[...]
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Page 15
15 PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Replace thermocouple. Will pilot stay alight? [...]
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Page 16
16 2.4 Remove the two screws at the back of the firebox and lift the burner unit clear. See diagram 3. 3.1 Follow the procedure for removing the main burner, when the burner is removed from the stove, remove the front aeration guide by undoing the two screws. See diagram 4. 3.2 Remove the lint arrestor, by folding the tabs back. See diagram 5. 1.1 [...]
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Page 17
17 3.3 The pilot unit can now be removed by undoing the two screws. See diagram 6. 3.7 Reassemble in reverse order, do not overtighten. NOTE: SPECIAL CARE SHOULD BE TAKEN WHEN REPLACING THE THERMOCOUPLE TO THE BACK OF THE GAS VALVE TO ENSURE THAT THE SENOR WIRES FOR THE GAZCO FLUE SURE SYSTEM ARE NOT DISCONNECTED. 4.1 Gain access to the pilot assem[...]
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Page 18
18 6.1 Turn the gas supply off at the isolation device. 6.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple, see diagram 9. 6.3 Undo the single screw that secures the left hand side of the control cover, see diagram 10. 6.4 To release the right hand side of the control cover insert [...]
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Page 19
19 8.1 Turn the gas supply off at the isolation device. Ensure that the appliance is cold before commencing work on it 8.2 Undo the compression nut from the injector (A) and loosen the compression nut (B) in the gas valve body. The pipe can now be positioned out of the way, screw the injector (C) out of the burner unit. See diagram 13. 8.3 Reassemb[...]
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Page 20
20 10.1 Remove the cover plate from the bottom of the stove by undoing the 6mm bolt. See diagram 18. 10.2 Undo the M5 nyloc nut from the bottom of the burner unit and remove the aeration plate. See diagram 19. 10.3 Reassemble in reverse order with the correct aeration plate. In order to change between gas types, it will be necessary to change the f[...]
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Page 21
21 SERVICING INSTRUCTIONS REPLACING PARTS 12. CONTROL UPGARDE See installation section on page 10. NG LPG COMPONENT G20 G31 20mb 37mb MAIN INJECTOR IN0001 IN0054 AERATION PLATE ME4066 ME4954 PILOT UNIT PI0036 PI0037 BURNER ASSEMBLY B0214 PB0214 MAGNETIC UNIT GC0092 GAS VALVE GC0088K** IGNITION LEAD GC0090 FRONT COAL CE0122 FLAME BAFFLE CE0118 REAR [...]
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Page 22
22 SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . .[...]
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Page 23
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]