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Stovax Huntingdon 30 manual

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Table of contents for the manual

  • Page 1

    H u n t i n g d o n 3 0 C o a l E f f e c t S t o v e C on v en t io n al F l ue With upgradeable control valve I ns t r uc t io n s f or U se , I ns t a ll a ti o n a nd S er v i ci n g Fo r use i n G B, IE (G re at Br it ain a nd Ei re ) PR0928 Issue 1 (June 2007) IMPORTANT Do not attempt to burn rubbish in this fire. This stove must only be oper[...]

  • Page 2

    2 CONTENTS COVERING THE FOLLOWING MODELS HUNTINGDON 30 8503CFMCUC P8503CFMCUC PAGE APPLIANCE COMMISIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basic spare[...]

  • Page 3

    3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements 6. Have contr[...]

  • Page 4

    1.1 A competent person must carry out installation and servicing. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the databadge located on a plate under the appliance. 1.3 Ensure that curtains are not positioned above the appliance and there is at least 300mm between the sides of the appliance and[...]

  • Page 5

    5 4.2 STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455. 4.3 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can cont[...]

  • Page 6

    6 USER INSTRUCTIONS ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application. Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene rules of not smoking[...]

  • Page 7

    7 7.1 Ensure the rope seal fitted to the rear of the glass frame is intact. • Use a ceramic glass product generally sold for cleaning ceramic hobs to clean the glass front • Refit glass frame and tighten screws evenly, Diagram 12 With the top still supported or removed: • Refit front by locating in grooves and lowering into place, Diagram 13 [...]

  • Page 8

    8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models 8575MCUC - P8575MCUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure Class m 3 /h High Low Huntingdon 30 I 2H Natural Gas 20 mbar 5 1 x 7.5mm 260 0.435 4.6 2.5 GB, IE 8503CFMCUC G20 Gross Gross Huntingdon 30 I 3P LPG Pr[...]

  • Page 9

    9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum flue height for the appliance must be 3 metres (10ft). Any horizontal flue run from the rear outlet must not exceed 100mm from the back of the appliance. 1.3 The chi[...]

  • Page 10

    minimum of 10 minutes must be allowed before trying to relight. If this safety device is continually shuts off the gas it can suggest a serious problem: • Contact Gazco 2.8 Do not alter or tamper with the Flue Sure System. Use only genuine Gazco replacement parts when servicing the system - refer to the Servicing Section, Replacing Parts . 3.1 Fl[...]

  • Page 11

    11 INSTALLATION INSTRUCTIONS INSTALLATION 3.5 The flue system can now be connected to the stove: • Ensure all joints are sealed with a suitable fire resident sealant. We recommend you use self-tapping screws at the flue spigot joint. 3.6 • Connect a suitable pressure gauge to the test point located on the inlet fitting, • Turn the gas supply [...]

  • Page 12

    12 • Place the front coal between the heat shield and the flame baffle so that its ends sit flat against the burner skin Diagram 9 • Put five of the round coals on the front between the fingers of the flame baffle. • Put two rectangular coals behind the first row and at either side to touch the reflector panels, Diagram 10 • Place four more[...]

  • Page 13

    13 • Now replace top, Diagram 15 5.1 Full instructions are given in the User Section . 6. LIGHTING 15 AR1907 14 AR1908 INSTALLATION INSTRUCTIONS INSTALLATION[...]

  • Page 14

    14 INSTALLATION INSTRUCTIONS COMMISSIONING • Close all openable doors and windows in the room • Ignite the stove and operate on maximum for 10 minutes • Remove the plastic sight plug from the right hand side of the stove • Position a lighted smoke match just inside the draught diverter opening • Check all smoke is drawn into the opening b[...]

  • Page 15

    15 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult Section 2 and retry. Check alignment of pilot burner head, change the ignition lead, see diagram 1 on page 17. Check isolation tap and ga[...]

  • Page 16

    16 PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Replace thermocouple. Will pilot stay alight? [...]

  • Page 17

    17 2.4 Remove the two screws at the back of the firebox and lift the burner unit clear Diagram 3 3.1 • Follow the procedure for removing the main burner When the burner is out: • Remove the aeration cover by undoing the two screws, Diagram 4 • Remove the lint arrester, by folding the tabs back Diagram 5 AR1444 5 AR1443 4 AR1442 3 1.1 All prin[...]

  • Page 18

    18 The pilot unit can now be removed by undoing the two screws, Diagram 6 3.2 • Reassemble in reverse order • Do not overtighten. NOTE: TAKE CARE NOT TO DISCONNECTTHE SENSOR WIRES OF THE GAZCO FLUE SURE SYSTEM ON REPLACING THE THERMOCOUPLE 4.1 • Follow the above Pilot Unit instruction to access the back of the pilot assembly • Disconnect th[...]

  • Page 19

    19 6.2 There is a small cylindrical metal spacer inside the cover, this must be kept and replaced on the fixing screw during re-assembly • Disconnect the ignition lead from the gas valve • Undo the two bolts securing the gas valve to the appliance and remove the valve, Diagram 9 (C) • Replace in reverse order • Check all joints for gas leak[...]

  • Page 20

    20 9.1 • Open the door and remove the ceramics, placing them carefully to one side. • Undo the two screws in the back of the firebox and carefully withdraw the bracket, Diagram 14 and 15 9.2 • Disconnect the two sensor wires • Undo the two taptite screws • Remove the sensor and the two plastic spacers, Diagram 16 9.3 • Refit the new sen[...]

  • Page 21

    NG LPG COMPONENT G20 G31 20mb 37mb MAIN INJECTOR IN0001 IN0054 AERATION PLATE ME4066 ME4954 PILOT INJECTOR PI0036 PI0037 BURNER ASSEMBLY B0214 PB0214 THERMOCOUPLE PI0010 MAGNETIC UNIT GC0092 ELECTRODE PI0053 GAS VALVE GC0088K** IGNITION LEAD GC0090 FRONT COAL CE0122 FLAME BAFFLE CE0118 REAR PANEL GC0135 COAL SET GC0127 TTB SENSOR EL0001 SENSOR LEAD[...]

  • Page 22

    22 SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 23

    Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]